Training CAD/CAM/CAE/CNC Creo Parametric

Gv-Ks: Nguyn nh Thng_0984499008 Page | 1

PHN 1: LP TRNH GIA CNG KHUN
I. GII THIU CHUNG
Modul Manufacturing/ NC Assembly cho php bn to ra cc gi liu cn thit iu khin
cc my CNC, c cc phng php gia cng sau.
- Lp trnh gia cng Phay (Mill): 3 Axis (default), 4 Axis, or 5 Axis.
- Lp trnh gia cng tin (Lathe): 1 Turret (default) or 2 Turrets.
- Lp trnh gia cng Phay v Tin (Mill /Turn): 2 Axis, 3 Axis, 4 Axis, or 5 Axis
(default).
- Lp trnh gia cng ct dy Wire EDM: 2 Axis (default) or 4 Axis.
Vi Manufacturing/ NC Assembly thc hin cc nhim v sau
-Thit k hoc chn chi tit t phn mm khc.
-Thit k quy trnh cng ngh v thng s gia cng.
-Hiu chnh qu o v kin tra chy dao.
-M phng chuyn ng kim tra ng chy dao (Screen Play v NC Check)
-Hiu chnh xut file NC ph hp vi my CNC.
-Xut file CNC v hiu chnh chng trnh.
II. Giao din mi trng Manufacturing
1. Giao din mi trng lm vic Creo Modul NC Assembly


Training CAD/CAM/CAE/CNC Creo Parametric
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III. Quy trnh lm vic vi Modul NC Assembly

Cc khi nim trong Modul NC Assembly
Operation : Nguyn cng, Thc hin cho 1 ln g
NC sequence. Bc, mt phn ca nguyn cng
IV. Trnh t thc hin lp trnh gia cng CNC
B1: Nhp chi tit cn gia cng.
B2: Nhp hoc to Phi cn gia cng.
B3: Thit lp thng s cng ngh (NC, My, Trc ta , g, Mt phng li
dao)
B4: To dng c ct.
B5: Chn phng php gia cng.
B6: Thit lp thng s ch ct gt.
B7: nh ngha i tng cn gia cng.
B8: M phng qu trnh gia cng.
B9: Hiu chnh li thng s Parameter nu cn.
Training CAD/CAM/CAE/CNC Creo Parametric
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B10: Hiu chnh my xut chng trnh CNC.
B11: Xut chng trnh gia cng CNC.
B12: Hiu chnh chng trnh CNC.
V. Cc phng php gia cng phay trong Modul NC Assembly
1. Face: Phay mt phng phi t trn xung.
2. Volume Rough: Phay th tch. Phay tng lp iu khin 2.5 trc ct vt liu t
mt th tch.
3. Roughing: Phay tc cao, tt c lp vt liu c ct nm bn trong bin dng Mill
Window. Gia cng High-Speed.
4. Re-rough: S dng gia cng li (gia cng bn tinh hoc gia cng tinh) m trc
phng php gia cng Roughing hoc Reroughing khng th t c. Gia cng
High-Speed.
5. Finishing. c s dng gia cng tinh chi tit ca tham chiu Part sau cc phng
php gia cng Roughing hoc Reroughing. Gia cng High-Speed.
6. Corner Finishing. Phay 3 trc. gia cng tinh t ng cc gc v rnh nh m cc
bc trc gia cng khng t c bng dao u trn.
7. Plunge Rough: Phay th kiu khot 2.5 axis.
8. Local Milling: Phay cc vt liu cn st li NC trc Volume, Profile (thng s
dng Tool nh hn).
9. Surface Milling: Phay nhng mt cong, nghin. iu khin 3 n 5 trc.
10. Cutline Milling: iu khin 3-5Axis, gia cng cc b mt m ng chuyn ng
chy dao gii hn bi cc ng Cutline.
11. Swarf Milling: iu khin 5 Axis, chuyn ng dao theo mt lot phng ngang
hoc cc mt phng nghing bng pha bn dng c ct.
12. Profile Milling: Phay cc mt bn ng hoc nghing. iu khin 3 n 5 trc.
13. Pocketing: Phay hc iu khin 2.5 trc. gia cng cc thnh ng, ngang hoc cc
mt nghing.
14. Trajectory: Chuyn ng chy dao theo ng dn, iu khin 3 n 5 trc.
15. Custom Trajectory. nh ngha ng chy dao t 3 n 5 trc theo ng dn bng
cch tng tc xc nh theo qu o in iu khin ca dng c ct.
16. Engraving: Khc ch, to hoa vn trn b mt bng cch chuyn ng dao dc theo
i tng Groove cosmetic hoc theo 1 ng Curve.
17. Thread Milling: Chuyn ng chy dao theo ng xon c 3 Axis.
18. Drilling: Khoan l, ta r.
19. Round and Chamfer: iu khin 3-5 Axis. Bo trn v vt dc theo cc cnh.
Training CAD/CAM/CAE/CNC Creo Parametric
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VI. Hiu chnh my xut chng trnh CNC

VII. Xut chng trnh CNC v hiu chnh chng trnh.
Xut chng trnh v hiu chnh chng trnh l khu cui cng cng l khu quan trng
nht kt thc 1 qu trnh, hon thin chng trnh CNC i hi ngi hc phi nm
vng b mn CAD/CAM/CNC v h thng cu trc ngn ng my CNC ang s dng.









Training CAD/CAM/CAE/CNC Creo Parametric
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BI 1: CHUN B CNG C CHO QU TRNH GIA CNG
1. Gi chi tit gia cng
File / New

2. Nhp chi tit gia cng Reference Models
Click Manufacturing / Reference Model.
Assemble Reference Model. Gi chi tit
vo mi trng lp rp
Gi chi tit ra v lp rp theo mc nh
Default
3. Thit lp phi Workpieces
C 5 cch c bn thit lp phi nh Auto-Workpiace, Assembly v Create
Nhng c 2 cch chng ta thng dng l to 1 phi bng cc lnh v c bn Create
Workpiece v to phi t ng Automatic Workpiece
Cch thc thc hin
Chn biu tng
B1. Chn to phi bng phng php Create
B2. t tn Phi
B3. Chn Solid / Protrucsion. S dng cc lnh Extrude , revolve to phi cho khi
/Done
B4. Vo mi trng Sketch to Section /Ok
Training CAD/CAM/CAE/CNC Creo Parametric
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Lc ny phi c mu xanh l m
Chi tit v phi c to ra trong mi trng NC
Assembly
4. Thit lp gc to Zero
Vo tab Model /
Chn ln lt 3 mt phng to h trc to Zero theo th t Z, X, Y
Vic to h trc Coordinate system tun theo quy tc bn tay tri

5. Chn my gia cng
Click Manufacturing and the arrow next to Work
Center
Mill
Mill-Turn
Lathe
Wire EDM

Training CAD/CAM/CAE/CNC Creo Parametric
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6. Thit lp thng s cng ngh
To mt nguyn cng mi Click Manufacturing / Operation


Click ln h trc ta Zero Coordinate system
thit lp bc 4
Operation Tab
-Clearance /Retract: To mt phng an ton bng
Plane, Cylinder, Sphere, Surface, or None
Sau khi thit lp xong trong Operation /OK th trn
mn hnh xut hin thanh cng c Mill

7. Thit lp dng c ct gt Tool.
Click Tool Manager on the Manufacturing

Ta thit lp cc loi dao thch hp cho qu trnh gia cng
-Tn dao, dao, loi dao, ng knh dao
Sau chn Apply
Trnh t vo File /New to ra cc dao mi , to xong dao /OK
Training CAD/CAM/CAE/CNC Creo Parametric
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BI 2: PHNG PHP GIA CNG VOLUME MILLING
L phng php s dng my CNC 2.5 trc, tt c nhng lt ct u song song vi mt
phng Retract
Phng php ny thng c s dng gia cng th hoc gia cng tinh.
Trnh t thc hin
Sau khi thc hin cc bc thit lp chi tit gia cng, my,thng s cng ngh..ta chn
phng php phay Volume Rough.
i su vo qu trnh , chng ta s thc hin vi chi tit cn bn di y.

1. Click Mill / Volume Rough.

Training CAD/CAM/CAE/CNC Creo Parametric
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2. Chn dao v thit lp thng s ct gt trong Parameter

Training CAD/CAM/CAE/CNC Creo Parametric
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SCAN_TYPE. Cch qut dao v trnh o trn mt phng ngang

CUT_TYPE. Thng s ny kt hp vi SPINDLE_SENCE (Chiu quay trc chnh )

CLIMB+CW (default), Phay thun

UPCUT + CW, Phay nghch

CLIMB + CCWPhay nghch UPCUT + CCWPhay thun.
ZIG_ZAG: Va quay thun, va quay nghch trn mi lt ct
ROUGH_OPTION
ROUGH_ONLY
Ch phay th bn trong th tch

Training CAD/CAM/CAE/CNC Creo Parametric
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ROUGH_AND_PROF
Gia cng th trc, sau gia cng tinh mt
bn th tch

PROF _AND_ ROUGH
Gia cng tinh mt bn trc, sau gia cng
th th tch bn trong

PROF_ONLY
Ch gia cng bin dng xung quanh th tch

ROUGH _AND_CLEAN_UP
Gia cng th v qut cc thnh ca th tch
m khng to lp gia cng tinh cho thnh bn


POCKETING
Gia cng thnh bn th tch v sau phay
mt di song song vi mt phng li dao
Thng s dng cho phng php phay kiu
khot


FACES_ONLY
Ch gia cng tinh b mt cui cng nm
trong th tch gia cng m song song vi mt
phng li dao


Training CAD/CAM/CAE/CNC Creo Parametric
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CLEAR_DIST. Khong cnh an ton khi dao chuyn
ng nhanh t chun my n b mt gia cng, khong
cnh an ton s chy vi tc PLUNGE_FEED
Cn khong cch mt phng RETRACT_SURFACE khong
cch an ton li dao v chy nhanh vi tc G0
3. To mt phng an ton li dao
Nhp gi tr an ton, l khong cch theo phng Z
Nu trong Operation thit lp mt phng Retract th bc
ny c th b qua
4. To th tch gia cng VOLUME
Sau khi thit lp thng s trong Parameter /OK
Xut hin dng nhc Select previously defined milling
volume. nh th tch gia cng
-Ch ln trc tip th tch gia cng Mill Volume nu to trc hoc
-Click Mill Volume thit lp th tch gia cng, lc ny dao s gia cng trong vng
do ta thit lp nn.
S dng cc cng c v trong mi trng Solid:
Sau khi v th tch gia cng xong ta c th dng lnh Trim nu th tch gia cng giao vi
chi tit
Chn biu tng V chn vo chi tit

Ta c th xem th tch gia cng trc bng cng c Shade trn thanh cng c hoc
Click View / Visibility / Shade
V hon thnh vic to th tch gia cng
5. M phng gia cng
Click Play Path vi 3 la chn sau
-Screen Play: M phng di dng ng chy dao
-NC Check: M phng di dng khi
Training CAD/CAM/CAE/CNC Creo Parametric
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-Gouge Check: Kim tra va chm dng c
Sau khi m phng gia cng ta chn Done Seq hon thnh gia cng Volume
- m phng di dng khi trong
mi trng VERICUT ta lm nh sau
Vo File / Options / chn
/ Add
Nccheck : M phng trong mi
trng Creo
Vericut: M phng trong mi trng Vericut
Qa trnh ci t cn ci t thm Vericut trong Options
6. Hiu chnh li bc gia cng Volume
6.1 Hiu chnh li th tch gia cng Volume
Click chut phi vo th tch cn gia cng chn
-Redefine Mill Volume: vo mi trng
to th tch gia cng to thm hoc hiu
chnh th tch gia cng.
-Edit Definition / Suspend All: vo mi
trng Sketch hiu chnh li th tch gia
cng.
6.2 Hiu chnh li Setup
- Edit Definition: Hiu chnh li ton b quy trnh gia
cng
Seq Setup:
Play Path:
Customize:
Seq Info:
Done Seq:
-Edit Step Parameters: Hiu chnh li thng s gia
cng
-Edit Step Tool: Hiu chnh li dng c ct gt
-Pattern: Sao chp bc gia cng. Ging nh sao chp i tng trong mi trng Solid
Training CAD/CAM/CAE/CNC Creo Parametric
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-Play Path: M phng gia cng
-Material Removal Simulation: M phng gia cng dng khi
-Save Step Parameters: Lu li thng s cng ngh dng cho cc bc k tip.
Khi chn Seq Setup thit lp li quy trnh nh chn dao, thng s ct gt.
Khi chn Play Path: m phng gia cng
6.3 Trong chn Gouge Check kim tra va chm dao vi chi
tit.
c s va chm dao vi chi tit
khng c s va chm dao vi chi tit
Nu c s va chm dao vi chi tit (dao s n lm vo chi tit) ta khc
phc bng cch sau.

...
7. M rng chin lc chy dao.
7.1 Trong Parameter.

Ch lng d gia cng tinh v bn tinh , nu bn chn thng
s khng hp l khi m phng gia cng Play Path bng
Screen Play xut hin thng bo xc nhn li thng s
Training CAD/CAM/CAE/CNC Creo Parametric
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cng vi dng nhc

Cch khc phc nh sau:

7.2 Thit lp Approach Walls and Buil Cut

.
Define Approach and Exit walls belonging to MILL_VOL_3.:
.


1-Select this wall of the volume using the Appr Walls option
2-APPR_EXIT_EXT + CUTTER/DIAM / 2