Professional Documents
Culture Documents
Ni Dung Trang
Volume 30
Loal Milling 49
Surfae Milling 59
Pocketing 69
Face 75
Profile 78
V d v Local Milling 94
MT S KHI NIM
Machining process (qu trnh gia cng): l qu trnh thc hin cc thao tc cng
ngh cn thit bin i trc tip phi thnh chi tit. qu trnh gia cng gm qu trnh
cng ngh, trong c c s tng tc gia dao v phi thay i hnh dng, kch
thc, tnh cht c l ca i tng v qu trnh khng cng ngh nh o vn
chuyn,.. i tng.
Page 1
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Design model (m hnh thit k) : l chi tit thit k, sn phm nhn c sau
khi gia cng, c lm c s hnh thnh cc nguyn cng. Cc feature, mt, cnh c
chn trn m hnh thit k lm c s cho ng chy dao. Gia m hnh thit k v
phi c mi lin kt. Do , cc thay i ca chi tit (m hnh thit k) s c cp
nht vo cc nguyn cng. Parts, Assemblys v Sheetmetal c th c s dng nh
m hnh thit k.
Page 2
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Cn phn bit hai m hnh gia cng : part machining v assembly machinng. Gia
chng c khc bit v th tc gia cng.
gia cng chi tit ta phi thc hin mt lot cc cng vic sau:
Page 3
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Cc chu trnh gia cng in hnh ca cng ngh phay trn my CNC
Surface Milling: phay vi cch iu khin t 3 n 5 trc gia cng mt phng hoc
nghing, mt cong.
Profile Milling: phay vi cch iu khin t 3 n 5 trc gia cng mt thng ng,
mt nghing (gia cng bng mt tr ca dao).
Plunge Rough: phay c kiu xung dao theo hng thng ng.
Page 4
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Roughing: phay th
Page 5
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Ngoi ra, s dng cc ty chn c sn vi Insert > Reference Model > Assemble
lp rp mt m hnh tham chiu.
To phi
- To mt phi t ng.
Ngoi ra, s dng Manufacturing > Components > Workpiece Wizard. Workpiece
Wizard c s dng lp rp phi bng cch s dng cng mt m hnh, hoc vi
cc tnh nng k tha kt hp t m hnh khc.
bt u cng vic lp chu trnh gia cng chi tit, ta phi vo mi trng lm vic.
trnh t nh sau:
Page 6
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page 7
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Khi , chn chi tit cn gia cng. Chn Open > chi tit cn gia cng s xut
c th tin hnh gia cng c th chng ta phi to phi cho qu trnh gia
cng. Phi c th to trc tip trong mi trng gia cng hoc thit lp trc trong
mi trng Part v lp rp vo mi trng gia cng (thit lp gin tip).
Page 8
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Revolve : tao phi bng cch qut tit din khp kn quanh
mt ng tm xoay.
Blend : to phi bng cch to ra vt th trm t nhiu tit din cho trc.
Page 9
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page
10
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Click chn phi thit lp > chn Open > xut hin phi trn mn hnh.
Page
11
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Nhp chn Work Center > chn Mill. Xut hin hp thoi Milling Work
Center.
Mill: phay
Lathe: tin
Page
12
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Lathe: 1, 2 turret.
o Trang Output:
- Commands:
Page
13
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
- Cutter compensation:
Fillet: khi dao chy qua mt gc li, ng chy dao bao gm 2 on thng
ni vi nhau bng mt cung trn.
o Trang Parameters
Page
14
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Maximum Speed (vng/pht): tc trc chnh ti a cho php trong my gia cng.
IPM: inch/pht; MPM: mm/pht; FPM; FPR; IPR: inch/vng; MPR: mm/vng.
o Trang Tool
Tool Change Time (s): thi gian cn thit thay i mt dao ct.
2. THIT LP H TRC TA
Chn Coordinate System > chn ba mt phng giao tuyn nhau. Xut hin hp
thoi Coordinate
System, chnh trc ta
trng vi h ta
NC.
Page
15
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page
16
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Sau khi tin hnh thit lp thng s cng ngh ta tin hnh thit lp thng s v
phng php gia cng, ch ct,.. Cc thng s ny gi l cc thng s gia cng.
Surface Milling: phay vi cch iu khin t 3 n 5 trc gia cng mt phng hoc
nghing, mt cong.
Profile Milling: phay vi cch iu khin t 3 n 5 trc gia cng mt thng ng,
mt nghing (gia cng bng mt tr ca dao).
Page
17
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Plunge Rough: phay c kiu xung dao theo hng thng ng.
Roughing: phay th
Sau khi chn phng php phay, xut hin Menu NC SEQUENCE v menu
SEQ SETUP.
Attechment
Page
18
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Retract Suf: mt phng li dao. Ch xut hin trong gia cng phay, lm
l ren.
Page
19
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Chn Done chp nhn cc la chn xut hin hp thoi Tools Setup khai
bo dng c ct.
Sau khi khai bo xong Apply lu li cc thng s ca dao cho chng trnh NC
Sequene hin hnh. Ta c th chn File > Save tool lu dao va thit lp.
- New : to mt dao mi
- Open Tool Library : m th vin dao
- Open Parameter File : xem cc file v thng s dao
c sn trong th vin dao.
- Save Tool : lu dao va thit lp.
- Save Tool List: lu danh sch dao va thit lp
Page
20
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Sau khi khai bo dao xong, ta tip tuc khai bo cc thng s ca quy trnh cng ngh
hp thoi Edit Parameters of Sequence
Page
21
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Khong dch dao ngang Khong cch an ton khi dao chy
nhanh
GENERAL
- NCL_FILE: tn mc nh ca tp tin CL cho chu trnh NC. Mc nh l mt du
gch u u dng.
- PRE_MACHINING_FILE: Tn tp tin trc khi gia cng. Tp tin phi c t
trong th mc hin hnh ca bn v c ui l .ncl.
Page
22
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page
23
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
FOLLOW_HARDWALLS: nu cc ng ct l kn th cc ng ct ni vi
nhau bng cung ch S.
ROUGH _ONLY: ch gia cng bn trong th tch gia cng, khng gia cng bin
dng xung quanh.
ROUGH_ AND_ PROF: ct th th tch gia cng trc, sau gia cng tinh li
cc b mt th tch gia cng.
PROF _ AND _ ROUGH: gia cng cc b mt ca th tch gia cng, sau gia
cng phn cn li bn trong th tch gia cng.
ROUGH_ AND _CLEAN_UP: gia cng tinh cc thnh ca th tch gia cng m
khng chy dao dc theo bin dng xung quanh.
POCKETING: gia cng bin dng cc thnh ca th tch gia cng v gia cng
kt thc tt c cc b mt nm bn trong th tch gia cng m n song song vi mt
phng li dao.
FACE_ ONLY: ch gia cng b mt cui cng nm bn trong th tch gia cng
m song song vi mt phng li dao.
Page
24
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page
25
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Trn y l cc thng s m ta c th khai thc quy trnh gia cng chi tit l tt nht.
Page
26
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Ta chn sketch windown > chn sketch . Xut hin hp thoi Sketch.
Chn Sketch, xut hin hp thoi References. Chn 2 References > Close
Page
27
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page
28
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Khi chn Screen Play, xut hin hp thoi Play Path cng dng c ct v m hnh gia
cng.
Page
29
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Volume Rough l mt chu trnh gia cng loi b vt liu bn trong mt th tch
theo tng lp phay. Cc lp ct ny song song vi mt phng XY ca h trc ta
NC Sequence. Chiu su ca lp ct theo phng Z c nh ngha bi tham s
STEP_DEPTH. Tt c cc b mt trong th tch gia cng phi vung gc vi trc Z
ca h ta NC Sequence.
Khi to chi tit cn ch cho chi tit hng ln trn bng cch chn mt phng v
phc hay mt phng chun sao cho song song vi mt phng XY ca h ta ca
chng trnh NC. Chu trnh gia cng th tch Volume Rough ch yu dng cho gia
cng th.
Trc tin ta gi chi tit cn gia cng ra mn hnh, to phi, thit lp cc thng s
cng ngh: my, dao,
Page
30
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Khi , chn chi tit cn gia cng. Chn Open > chi tit cn gia cng s xut hin trn
TO PHI (WORKPIECE)
c th tin hnh gia cng c th chng ta phi to phi cho qu trnh gia cng.
Phi c th to trc tip trong mi trng gia cng hoc thit lp trc trong mi
trng Part v lp rp vo mi trng gia cng (thit lp gin tip).
Page
31
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
- Chn Workpiece > Creat Workpiece. Xut hin thng bo Enter Part
Revolve : tao phi bng cch qut tit din khp kn quanh
mt ng tm xoay.
Blend : to phi bng cch to ra vt th trm t nhiu tit din cho trc.
Page
32
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page
33
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
o To phi t ng
Page
34
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Workpiece.
Click chn phi thit lp trc > chn Open > xut hin phi trn mn hnh.
Page
35
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Sau khi chn phng php phay xong, ta chn Done > xut hin menu NC
Sequence v menu SEQ SETUP.
Khi chn menu Seq Setup trn menu NC Sequence, menu SEQ SETUP xut hin
vi cc ty chn mc nh, ta c th thm mt s ty chn khc.
Attechment
Retract Suf: mt phng li dao. Ch xut hin trong gia cng phay,
lm l ren.
Page
36
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Chn Done chp nhn cc la chn xut hin hp thoi Tools Setup
khai bo dng c ct.
Page
37
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Sau khi khai bo xong Apply lu li cc thng s ca dao cho chng trnh NC
Sequene hin hnh. Ta c th chn File > Save tool lu dao va thit lp.
- New : to mt dao mi
- Open Tool Library : m th vin dao
- Open Parameter File : xem cc file v thng s dao
c sn trong th vin dao.
- Save Tool : lu dao va thit lp.
- Save Tool List: lu danh sch dao va thit lp
Page
38
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
A. GENERAL
Page
39
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
BOTTOM_SCALLOP_HGT: nhm Rz mt y.
D. CUT MOTIONS
Page
40
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
FOLLOW_HARDWALLS: nu cc ng ct l kn th cc ng ct ni vi
nhau bng cung ch S.
Page
41
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
ROUGH _ONLY: ch gia cng bn trong th tch gia cng, khng gia cng bin
dng xung quanh.
ROUGH_ AND_ PROF: ct th th tch gia cng trc, sau gia cng tinh li
cc b mt th tch gia cng.
PROF _ AND _ ROUGH: gia cng cc b mt ca th tch gia cng, sau gia
cng phn cn li bn trong th tch gia cng.
ROUGH_ AND _CLEAN_UP: gia cng tinh cc thnh ca th tch gia cng m
khng chy dao dc theo bin dng xung quanh.
POCKETING: gia cng bin dng cc thnh ca th tch gia cng v gia cng
kt thc tt c cc b mt nm bn trong th tch gia cng m n song song vi mt
phng li dao.
FACE_ ONLY: ch gia cng b mt cui cng nm bn trong th tch gia cng
m song song vi mt phng li dao.
Page
42
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
YES: dao ct s i xung pha bn trong th tch gia cng trc , sau mi
di chuyn sang th tch gia cng mi.
E. ENTRY/EXIT MOTIONS
CLEAR_DIST: Khong cch an ton gia dao v phi khi chy dao nhanh.
Page
43
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
LEAD_IN: dao ct s i vo phi tip tuyn vi mt qu o trn khi gia cng bin
dng.
LEAD_OUT: dao ct s i ra khi phi tip tuyn vi mt qu o trn khi gia cng
bin dng
LEAD_RADIUS: Bn knh cung trn (tip tuyn) vi chuyn ng ca dao khi vo, ra
phi
ENTRY_ANGLE: Gc i vo
EXIT_ANGLE: Gc thot ra
START_MOTION: im bt u chuyn ng
Page
44
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
F. MACHINING SETTINGS
RANGE_NUMBER: s ca cp tc .
Page
45
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Ta chn sketch windown > chn sketch . Xut hin hp thoi Sketch.
Chn Sketch, xut hin hp thoi References. Chn 2 References > Close
Page
46
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Trong Menu Manager > NC SEQUENCE. Ta chn Play Path, xut hin
menu Play Path vi cc la chn sau:
Khi chn Screen Play, xut hin hp thoi Play Path ng thi trn mn hnh dng c
ct.
Page
47
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Trong mn hnh gia cng th phi dng c mu vng. Gc tri cui mn hnh hin
th thng bo cc cng vic thc hin trong sut qu trnh gia cng. Gc phi mn hnh
l cc nt iu khin m phng gia cng:
Page
48
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Pha trn mn hnh l menu chnh v cc thanh Toolbar vi cc nt chc nng thc
hin vic hiu chnh phi, dng c ct,
Sau khi m phng qu trnh gia cng, ta chn Gouge Check kim
ta va chm gia dao v chi tit gia cng.
Xut hin menu SRF PRT SEL > chn Add Ref Prts > chn
Done/Return.
Chn Done Seq hoc Next Seq kt thc ch khai bo cng ngh v m phng gia
cng.
2) LOCAL MILLING
Page
49
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Dng gia cng dng ct b phn vt liu cn st li sau cc phng php gia
cng khc nh Volume, Profile, Local Milling.
Trnh t to mt chu trnh gia cng Local Milling vi kiu phay Previous Step:
Ti th Mill > chn Milling > chn Local Milling > chn Previous Step.
Page
50
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Xut hin menu SELECT FEAT > chn NC Sequence > chn
phng php gia cng trc (v d: Volume Milling).
Xut hin menu SEL MENU > chn CUT MTN#1> xut hin
menu SEQ SETUP.
Attechment
Page
51
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Retract Suf: mt phng li dao. Ch xut hin trong gia cng phay,
lm l ren.
Chn Done Seq hoc Next Seq kt thc chu tnh gia cng
Trong cch gia cng ny, bn xc nh mt hoc nhiu gc lm sch bng cch
chn cnh. Lng vt liu cn li s c tnh ton bi h thng da trn c s gi tr
ca thng s CORNER_OFFSET, hoc bn knh dng c ct trc .
1_ chn gc
Page
52
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
3_ vt liu s b ct b
Trnh t to mt chu trnh gia cng Local Milling vi kiu phay Corners
Ti th Mill > chn Milling > chn Local Milling > chn Corners.
Attechment
Page
53
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Retract Suf: mt phng li dao. Ch xut hin trong gia cng phay,
lm l ren.
Xut hin hp thoi Tool Setup, thit lp dao > chn Ok.
Page
54
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Xut hin hp thoi Edit Parameters Of Sequence Corner Local Milling > thit lp
cc thng s trong c thng s Corner_Offset bn knh dao trc > chn Ok.
Xut hin menu SURF PICK > chn Model > chn Done.
Page
55
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Trn menu NC SEQUENCE > chn Play Path m phng ng chy dao ct
ca h thng. nu khng hon thnh, ta c th hiu chnh li thng s.
Ti th Mill > chn Milling > chn Local Milling > chn Previous Tool.
Page
56
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Attechment
Retract Suf: mt phng li dao. Ch xut hin trong gia cng phay,
lm l ren.
Machining Area: xem vng gia cng.khi bn chn ty chn ny, menu MACHINE
SRFS xut hin vi ty chn Preview.
Approach/Exit
Page
57
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Ta tin hnh thit lp dao trong hp thoi Tool Setup v cc thng s cng ngh trong
hp thoi Edit Parameters of Sequence Previous Tool Local.
Chn Done. Xut hin menu SELECT SRFS > chn Add > nhp chut vo cc b
mt cn chn > chn Done/Return > chn Done/Return.
Page
58
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Trn menu NC SEQUENCE > chn Play Path m phng ng chy dao ct
ca h thng. nu khng hon thnh, ta c th hiu chnh li thng s.
3) SURFACE MILL
3.1 Khi nim
Lnh Surface Mill chuyn dng gia cng mt cong. C rt nhiu im chung ca
phng php ny so vi cc phng php khc: Volume, Pocketing, Profile, Face.
Trong phng php Surface Mill c rt nhiu ty chn trong vic thit lp ng chy
dao khi gia cng mt lp b mt.
Page
59
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Ti th Mill > chn Surface Milling > xut hin hp thoi SEQ SETUP.
Attechment
Retract Suf: mt phng li dao. Ch xut hin trong gia cng phay,
lm l ren.
Page
60
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Approach/Exit
Sau ta thit lp dao ct v cc thng s gia cng. Tip theo, ta chn b mt gia
cng (hoc nh ngha ca s gia cng).
Page
61
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Chn Model > Done. Xut hin menu SELECT SRFS > chn Add
> nhp chut vo cc b mt cn chn > chn Done/Return > chn
Done/Return.
Hp thoi Cut Definition xut hin, ta nh ngha ng ct bng cch chn mt trong
s cc ty chn: Straight Cut, From Surface isolines, Cut Line, Projected Cuts.
Page
62
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Page
63
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Khi click vo > chn Confirm trong menu CONFIRMATIOIN > menu CNTR
ORDER xut hin vi cc ty chn :
Page
64
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Bc 1: trong phn u ca hp thoi, ta chn Cut line, trong phn di hp thoi hin
th hai th Cut Lines v Option.
Page
65
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Th Option gm cc ty chn:
Tool Center Curve: tnh ton vng ca b mt gia cng bng cch da vo v tr ca
dng c ct khi ng chy dao sinh ra.
4 _ cnh bt u cutline.
Page
66
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
4_ cc b mt c chn.
xa ng ct, chn chng trong bng danh sch ri chn biu tng .
thay i th t cc ng ct:
Page
67
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
On: bin dng gia cng s trng vi bin dng ca cc mt png c la chn
Left: bin dng c gia cng s c v bng cch offset bin dng vo bn trong
bng gi tr khong cch (cutter_diameter/2 + boundary offset value).
Right: bin dng c gia cng s c v bng cch offset bin dng vo bn trong
bng gi tr khong cch (Cutter_diameter/2 + boundary offset value).
xa mt bin dng, ta chn chng trong bng danh sch ri chn biu tng
.
Page
68
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
4) Phay POCKETING:
Phay Pocketing cng tng t nh phay Volume. Tuy nhin trong phay
Volume phi lun lun to mill volume, cn trong phay Pocketing ch cn
chn mt y hoc mt y v mt bn.
4.1 To file gia cng:
1. Chn File > New
2. Trong hp thoi New chn Manufacturing > NC Assembly
3. Trong hp Name: t tn file
4. B du tick Use default template
5. Chn OK
6. Chn n v cn thit
7. Chn OK
Page
69
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Hnh 1.1
Hnh 1.2
Page
70
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Hnh 1.3
4.5 Ta Operation
1. Chn h trc ta ACS1
2. Clearance
- Type : plane
- Referance : chon mt phng
- Value : gi tr ty (thng t 10)
- Torance (dung sai) : 0.01
Page
71
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
3. Done
1. Mill > Milling. Xut hin h thoi Menu Manager. Ta chnh thanh
Menu Manager nh Hnh 1.4
Hnh 1.4
Page
72
Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
2 . Done
Hnh 1.5
5 Apply > Ok
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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6 Xut hin thanh thng s cng ngh. Hiu chnh thng s cng ngh cho ph
hp
Xc nh cc thng s gia cng v in vo hp thoi. ngha ca cc thng s
nh sau:
Cut_feed : tc ct
Step_depth : chiu dy lp ct
Step_over : bc n dao ngang (nhp cng thc : cutter_diam*0.8 )
Scan_type : kiu qut dao
Clear_disk : khong cch an ton gia dao v phi
Spindle_speed : tc quay trc chnh
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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7 Ok
5) Phay Face
Phng php phay Face dng phay ht mt mt phng trn phi. Khng cn
phi c thm mt s th thc m rng vng chy dao nh cc phng php
khc.
5.1. To file gia cng:
1. Chn File > New
2. Trong hp thoi New chn Manufacturing > NC Assembly
3. Trong hp Name: t tn file
4. B du tick Use default template
5. Chn OK
6. Chn n v cn thit
7. Chn OK
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Hnh 1.6
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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3. Done
Cut_feed : tc ct
Step_depth : chiu dy lp ct
Scan_type : kiu qut dao
Cut_type : kiu ct
Clear_disk : khong cch an ton gia dao v phi
Spindle_speed : tc quay trc chnh
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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6) Phay Profile
Phay profile dng phay cc mt bn. S khc bit gia phay Profile v Volume
l trong phay Profile ch cn chn mt bn khng cn to Volume
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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7. Chn OK
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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6.5. Ta Operation
2. Clearance
- Type : plane
- Referance : chon mt phng
- Value : gi tr ty (thng t 10)
- Torance (dung sai) : 0.01
3. Done
Cut_feed : tc ct
Step_depth : chiu dy lp ct
Cut_type : kiu ct
Clear_disk : khong cch an ton gia dao v phi
Spindle_speed : tc quay trc chnh
> Ok > Ok
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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5. Click phi Profile Mill chn Edit Definition > Play Path/NC Screen
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Thng s chi tit gia cng 100 x 80 x 30mm, cc cung bo trn R=5mm. Lng chi
tit c hnh thnh t 4 mt nghing 100 so vi phng thng ng.
Chu trnh gia cng: i tng gia cng l lng chi tit vi cc mt bn ca lng chi
tit vt 100 so vi phng thng ng.
Chi tit ny s c gia cng bng 1 nguyn cng. Nguyn cng gm 2 bc:
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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t tn cho m hnh gia cng l vi_du, b du chn Use default template > OK.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Bc 2: Tao phi
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Chn chun gc phi pha trn nh hnh di. Lu , ta phi chn chiu cc trc ta
ph hp vi my phay.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Bc ny phay th lng khun, chn phng php gia cng th tch Volume bng dao
chm cu D=10.
Ti th Mill > chn Volume Rough > xut hin menu SEQ SETUP.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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> Tool: nh ngha thng s dao phay cu bng cch nhp gi tr vo hp thoi Tools
Setup:
Nhp tn dao l T002, kiu dao phay l Milling trong Type, ng knh dao l 10 trong
Cutter Diameter, bn knh gc dao (Corner Radius) l 5, s li ct (Number of Flutes)
l 2
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Sau khi nhp xong cc thng s. Chn Ok kt thc vic nhp thng s.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Chn Mill Windown v ca s gia cng > chn sketch windown > chn sketch
. Xut hin hp thoi Sketch. Chn Sketch, xut hin hp thoi References. Chn 2
References > Close.
Vo mi trng v phc, ta chn ng bao trn ming lng chi tit >chn > chn
Chng ta nh ngha xong cc thng s gia cng. kim tra kt qu, chn
Play Path > Screen Play > Done. Ta s nhn thy dao chy v ng chy dao di
dng khung dy. m phng dng c Solid, chn NC Check > Run.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Chu trnh phay c s dng l Surface Milling. Dao phay ngn D=3,
mi dao hnh chm cu bn knh r=1,5. Phng php ny to ra mt
qu o dao phng trn Retract Surface, sau chiu ng ny ln b
mt gia cng hnh thnh qu o dao thc.
Ti th Mill > chn Surface Milling > xut hin menu SEQ SETUP.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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> Tool: nh ngha thng s dao phay cu bng cch nhp gi tr vo hp thoi Tools
Setup:
Nhp tn dao l T001, kiu dao phay l Milling trong Type, ng knh dao l 3 trong
Cutter Diameter, bn knh gc dao (Corner Radius) l 1.5, s li ct (Number of
Flutes) l 2 . Chn Apply > chn OK chp nhn.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Sau khi nhp xong cc thng s. Chn OK kt thc vic nhp thng s.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Sau khi chn cc b mt cn gia cng xong > Done/Return > Done/Return.
Hp thoi Cut Definition xut hin > chn cc ty chn; Straight Cut (ct thng),
Relative to X-Axis (gc ng chy dao theo phuong X) nhp gi tr l 0. Click OK.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Chng ta nh ngha xong cc thng s gia cng. kim tra kt qu, chn
Play Path > Screen Play > Done. Ta s nhn thy dao chy v ng chy dao di
dng khung dy. m phng dng c Solid, chn NC Check > Run.
B. V D V LOCAL MILLING
A. To chi tit gia cng
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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thc hin lnh ny ta phi c mt chi tit, th d nh chi tit hnh di. l mt
khi Extrude c kch thc 250 x 250 x 50 mm, sau c to v thnh mng 10mm
vi lnh Shell, bo trn cc cnh R=4.
t tn cho m hnh gia cng l local_milling, b du chn Use default template >
OK.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Bc 2: Tao phi
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Chn chun gc phi pha trn nh hnh di. Lu , ta phi chn chiu cc trc ta
ph hp vi my phay.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Bc ny phay th lng khun, chn phng php gia cng th tch Volume bng dao
chm cu D=50.
Ti th Mill > chn Volume Rough > xut hin menu SEQ SETUP.
Trong menu SEQ SETUP, nh du chn Name, Tool, Parameter, Windown, sau
chn Done. Nhp cc thng tin yu cu to NC Sequence.
Nhp tn dao l T002, kiu dao phay l Milling trong Type, ng knh
dao l 10 trong Cutter Diameter, bn knh gc dao (Corner Radius) l 5,
s li ct (Number of Flutes) l 2
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Sau khi nhp xong cc thng s. Chn Ok kt thc vic nhp thng s.
Chn Mill Windown v ca s gia cng > chn sketch windown > chn sketch
. Xut hin hp thoi Sketch. Chn Sketch, xut hin hp thoi References. Chn 2
References > Close.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Vo mi trng v phc, ta chn ng bao trn ming lng chi tit >chn > chn
Chng ta nh ngha xong cc thng s gia cng. kim tra kt qu, chn
Play Path > Screen Play > Done. Ta s nhn thy dao chy v ng chy dao di
dng khung dy. m phng dng c Solid, chn NC Check > Run.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Ti th Mill > chn Milling > chn Local Milling > chn Previous Step.
Xut hin menu SELECT FEAT > chn NC Sequence > chn phng php gia cng
trc Roungh. Xut hin menu SEL MENU > chn CUT MTN#1> xut hin menu
SEQ SETUP.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Xut hin hp thoi Tool Setup, thit lp dao > chn Ok.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Xut hin hp thoi Edit Parameters Of Sequence Local Milling > thit lp cc
thng s gia cng nh hnh di > chn Ok.
Chng ta nh ngha xong cc thng s gia cng. kim tra kt qu, chn
Play Path > Screen Play > Done. Ta s nhn thy dao chy v ng chy dao di
dng khung dy.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Ti th Mill > chn Milling > chn Local Milling > Corners
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
Parametric 1.0
Xut hin menu SEQ SETUP. Chn Tool, Parameters, Surfaces, Corner Edges > Done.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Chn OK.
Xut hin hp thoi Edit Parameter of Sequence Corner Local Milling. Khai bo cc
thng s gia cng nh hnh di.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Xut hin menu SELECT SRFS. Ta chn 4 mt bn trong ca chi tit > Done/Return.
Xut hin menu CRNR REGION. Ta chn Suggest > chn Select All.
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Phay Corner Local Milling khng cn phi chn bc gia cng trc hay dng c ct
trc. Bn ch chn cnh v cho Corner_Offset mt gi tr. Gi tr ny thng ly ln
hn hoc bng bn knh ca dng c ct dng phay trc .
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Hnh 1
T Menu Manager chn REF Model => Assemble REF.Model .
Trong danh sch file hin ra BT1.prt . M hnh chi tit xut hin v click
phi chn Default Constraint s c nh hnh 2
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Hnh 2
ta chn phi cho ph hp vi chi tit => . Khi hp biu din phi
xut hin
Hnh 3
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Trong bc tip theo ta hoch nh tin trnh cng ngh. Chi tit ny c gia
cng bng 1 nguyn cng. l nguyn cng phay. Nguyn cng s gm 4 bc:
Tc ct : ( v / ph )
Lng chy dao : Sz x Z x S ( mm / ph )
Lng chay dao Sz ly cho thp khng hp kim l 0.06 mm/ph
TT Tn bc Dao V S ( v/ph F (mm/ph)
(mm/ph) )
1 Face Ngn 150 1500 360
u bng
D30
2 Profile Ngn 150 1500 360
u bng
D30
3 Pocketing Ngn 150 4500 500
u D10
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Hnh 4
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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2.3. To cc bc ( NC Squence )
1. Phay mt trn phi
Trong bc ny chng ta s lp trnh phay mt trn phi ng kch
thc chi tit
Trong Mill => Face
- Chnh dao v chn trc ta
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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kim tra kt qu, chn Play Path => Screen Play m hp thoi Play Path / NC
Check
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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3. Phay hc ( Pocketing )
Phay hc dng phay tinh mt hc sau khi phay th vi Volume
Miiling hoc phay tinh hc c sn. B mt phay hc cn phi cho
php chy dao lin tc.
Trong Milling => Pocketing. Xut hin bng Menu Manager nh
hnh 5 => Done
- Name :t tn cho chu trnh phay Pocketing
Xut hin Parameter nh hnh 6
Xc nh cc thng s cng ngh v din vo hp thoi.
ngha cc thng s sau :
Cut_feed : lng chy sao, nhp 360 ( mm/ph )
Step_depth : chiu su lp ct, nhp 5 (mm )
Step_over : lng chy dao ngang
Clear_dist : khong cch an ton, nhp 20
Bottom_scallop_HGT : chiu su lp ct y khi gia cng khi
Scan_type : kiu ct ( c th chn cc kiu ct nh hnh )
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Hnh 5
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Hnh 6
Surface : chn cc b mt hnh thnh hc
Model => Done => chn mt phng nh hnh
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Khai thc ng dng modul Manufacturing/NC Assembly ca phn mm Creo
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Kt qu ca phay hc
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