Marine Engineering System
Introduction
Life and Measurement
Administration
Course content
Class
Class notes
Assessment
-Homework assignments and solutions
Final Exam
Labs
Others : Collaborative work, attitude,
communication, learning through
variation and creativity and new ideas.
Variation
• We only learn because
of variation – when
something new or
different challenges our
pre-conceived ideas
• What we learn depends
on the variation we
have experienced
Subject General Objective
Introduction to shipping ships and general
marine engineering systems
Coverage:
Common marine engineering terms
Safe working practice onboard ships
Type of Merchant ships
Type of Naval ships
Type of auxiliary crafts
Shipboard systems
Engine room and Machinery layout
Course Navigation
- Marine engineering terms and system
- Operating principle, characteristics and
classification of marine engines and
supporting systems
- Principle of operation ships auxiliary
machineries system
- Marine electrical power generation and
distribution system
- Marine propulsion system
This lecture – Introduction to
marine engineering and ship
system
At the end of the lesson student will be able
to :
Define common terms of ship and marine
engineering system
Ship types
Marine engineering system
Propulsion layout
Hull
Safety consideration
Design consideration
A. Marine engineering and
marine engine
Evolution of marine engine
Effort to apply mechanical power to
propulsion and operation of ship since
eighteen century as never been easy.
Why?
Design requirement
Because ship is a have never been a simple product
It require exceptional number of specialization to plan ,design
and build a ship
This make maritime technology distinctive integrated technology
in part of many engineering disciplines require for the design of
system of transport, exploration, naval craft which have one thing
in common. What ?
Design requirement
Operate on the surface of water
The field of engineering under maritime technology
– naval architecture and marine engineering is with
at least the following:
Inland waterway and ocean transportation
Naval engineering
Ocean engineering
Contention between naval architecture and marine
engineer in system design
1. Common terms
Common terms
Ships
Vessels
Submarines
Tugs
Ferries
Boats
Class societies & Mardep
Propulsion system
Common terms (Contd)
Auxiliary Power system
Air system
SW system
FW system
Fuel system
Hospitality systems
Navigation and steering system
2. Safe working practice
Safe working practice
Special constraints of ship operation
Ship is a floating and moving object
Subject to flooding, rolling & Pitching
Limited space for machinery
Operates away from shore facilities
No neutral line to earth
Carries heavy and dangerous cargo
How to enforce Safety
Proper safety attire
Regular and effective maintenance
Repairs / drydocking/inspection
Load Testing of lifting equipment
Test of Firefighting system
Periodic certification and validation of ships and its
systems
3. Ship Types
&
Hull Forms
Types of Ships Naval Ships
Merchant ships Frigates
Bulk carriers Destroyers
Oil Tankers Cruisers
Chemical tankers Aircraft carriers
LNG tankers Patrol crafts
Container ships Survey ships
Passenger liners Submaries
Auxiliary Vessels
Tugs
Ferries
Support vessels
Barges
3.1 Classification of Ship by
Usage
Merchant Ship
Naval & Coast Guard Vessel
Recreational Vessel
Utility Tugs
Research & Environmental Ship
Ferries
3.2 Classification of Ship by Support Type
• Aerostatic Support
- ACV (Air Cushion Vehicles)
- SES (Captured Air Bubble)
• Hydrodynamic Support
- Hydrofoil
- HYSWAS (HYdrodynamic Small Waterplane Area Ship)
-Planning Hull
• Hydrostatic Support
- Conventional Ship
- Catamaran
- SWATH (Small Waterplane Area Twin Hull)
- Deep Displacement
• Submarine
- Submarine
- AUV/ROV
3.3.1 Aerostatic Support
- Supported by cushion of air generated by a fan.
- ACV (Air Cushion Vehicle)
hull material : rubber
propeller : placed on the deck
amphibious operation
- SES (Surface Effect Ship)
side hull : rigid wall(steel or FRP)
bow : skirt
propulsion system : placed under the water
water jet propulsion
supercavitating propeller
not amphibious operation
SES Ferry
NYC SES
Fireboat
E
250’ SES Ferry
3.3.2 Hydrodynamic Support
• Planning Hull
- supported by the hydrodynamic pressure developed
under the hull at high speed
- V or flat type shape
- commonly used in pleasure boat, patrol boat,
missile boat, racing boat
Destriero
3.3.3 Hydrodynamic Support
• Hydrofoil Ship
- supported by a hydrofoil, like wing on an aircraft
- fully submerged hydrofoil ship
- surface piercing hydrofoil ship
Hydrofoil Ferry
HYSWAS Quest
Hydroplane vessel
3.3.4 Hydrostatic Support
• Displacement ship
- conventional type of ship
- carries high payload
- low speed
• SWATH
- small waterplane area twin hull (SWATH)
- low wave-making resistance
- excellent roll stability
- large open deck
- disadvantage : deep draft and cost
• Catamaran/Trimaran
- twin hull
- other characteristics are similar to the SWATH
• Submarine
SWATH vessel
SWATH vessel Seashadow
Tri-Hull combat concept vessel
4. Shipboard systems
Shipboard systems
Propulsion system
Steam
Diesel
Gas turbine
All electric
CODAD
CODAG
COSAG
Aux power system
AC/DC
LV
HV
contd
Sea Water system
Fire fighting system
Pumping and flooding system
FW system
Aircon and ventilation system
FW system
Cargo system
Navigation system and steering
Fuel oil Piping System
FRESH WATER SYSTEM
Fresh Water Cooling System EXPANSION / HEADER TANK
TURBOCHARGER S/W OUT
TO & F ROM
DIESEL GENERA TOR
J ACKET
WATER
COOLER
J KT. WATER COOLING P /P S
CYLINDER BLOCK S/W IN
& CYLINDER HEAD
DISTRIB UTION M A NIFOLD
HEATER S/W OUT
P ISTONS
MAIN DISTRIBUTION M ANIFOLD P ITON
DIESEL WA TER
ENGINE P ISTON WATER COOLING P /P S COOLER
COLLEC TION M ANIFOLD S/W IN
F ROM P ISTON
P ISTON DRA IN TA NK
LUBRICATION OIL SYSTEM
Lubrication Oil System CYLINDER LUBRICATING
OIL SERVICE TANK
TEMPERATURE
CYLINDER CONTROL VALVE
LUB RICATION
BOXES
SEA WATER OUTLET
CROSSHEAD & P ISTON LUB
DISTRIB UTION OIL
M A NIFOLD COOLER
MAIN SEA WATER INLET
DIESEL
ENGINE
FINE FILTERS
M AIN BEAR ING & CRA NKP IN
DISTRIBUTION M ANIFOLD
LUB OIL PUMPS
STRAINERS DRY SUMP TANK MAGNETIC FILTERS
STEAM LUBRICATING OIL
HEATING COLLECTING TANK
LUB OIL PURIFIER
HEATER
SEA WATER COOLING SYSTEM
Sea Water Cooling System
TURBOCHARGER
J A CKET
FRESH
WATER
COOLER
CHA RGE
AIR C OOLER
MAIN PISTON LUB OIL
DIESEL WATER COOLER
ENGINE COOLER
SEA WATER
COOLING
P UM P S
FILTER FILTER SEA C HEST
SEA CHEST
STARTING AIR SYSTEM
Air Starting System
STARTING AIR VALVES
P ILOT
VA LVE
AIR BOTTLE
No 1 OR No 2
RESER VOIR
MAIN
DIESEL AIR DISTRIBUTOR
ENGINE
M AIN A IR No 1 No 2
C OM P RESSORS
Main Diesel Engine
Cooling System
5. Types Marine Engine
MARINE PROPULSION ENGINE
STEAM GAS TURBINE DIESEL
ENGINE ENGINE ENGINE
STEAM RECIPROCATING
TURBINE STEAM ENGINE
ENGINE
SPARK COMPRESSION
IGNITION IGNITION
TWO STROKE FOUR STROKE
CATERGORIES
Steam Turbine Engine
Gas turbine engine
Steam Engine
Diesel engine
Prime movers
Gas Turbines
Gas turbine have been selected as the future prime mover primarily
because of their high power to weight ratio.
4. Weight sensitive ship designs favor gas turbines and projected light
weight fuel cell power plants such as PEM.
They also provide significant reduction in the amount of routine
maintenance required when compared with diesel generators.
The other significant factor is the low emissions.
Diesel engine
Diesel engines offer fuel costs savings of 50% if heavy fuels can be
used, and if emissions can be maintained at acceptable levels.
Maintenance may include engine modifications such as dual fuel
capability for in-port use, water injection, and timing retard, and exhaust
treatment such as selected catalytic reduction and oxidation catalysts.
Heavy fuel use also requires careful selection of cylinder material and
lube oil
Turbine
A gas turbine, also called a combustion turbine, is a rotary engine
that extracts energy from a flow of hot gas produced by combustion of
gas or fuel oil in a stream of compressed air.
It has an upstream air compressor radial or axial flow mechanically
coupled to a downstream turbine and a combustion chamber in
between.
Energy is released when compressed air is mixed with fuel and ignited
in the combustor
The resulting gases are directed over the turbine's blades, spinning the
turbine, and, mechanically, powering the compressor.
Finally, the gases are passed through a nozzle , generating additional
thrust by accelerating the hot exhaust gases by expansion back to
atmospheric pressure.
A steam turbine is a mechanical device that extracts thermal energy
from pressurized steam , and converts it into useful mechanical work.
Steam Turbine engine
The Steam turbine is use to obtain mechanical work
from the energy stored in steam.
Steam enters the turbine with high energy content
and leaves after giving up most of it.
The high pressure steam from the boiler is
expanded in nozzles to create a high velocity jet of
steam, which produces the force which causes
rotation of the shaft.
Gas turbine
The Gas turbine is use for obtaining mechanical
work from the energy stored in Gases in which
combustion take place in the combustion chamber.
The hot gases enters the turbine with high energy
content and leaves after giving up most of it.
The high pressure gases from the combustion
chamber is expanded in nozzles to create a high
velocity jet of gases, which produces the force which
causes rotation of the shaft.
Gas Turbine
First 3 shaft concept, January 1945
Coberra 6000 Starting Sequence
Typical Arrangement
RT - 56
RB211
GG COMBUSTOR
RT - 62 Centrifugal
Compressor
AIR
INTAKE
POWER
TURBINE GEAR
BOX
IP HP
GG COMPRESSORS GG TURBINES
Roll Royce
Gas Generator
Steam engine
COGAG
Combined gas turbine and gas
turbine (COGAG) is propulsion
system for ships using two gas
turbines connected to a single
propeller shaft.
A gearbox and clutches allow
either of the turbines to drive the
shaft or both of them combined.
Using one or two gas turbines has
the advantage of having two
different power settings.
Since the fuel efficiency of a gas
turbine is best near its maximum
power level, a small gas turbine
running at its full speed is more
efficient compared to a twice as
powerful turbine running at half
speed, allowing more economic
transit at cruise speeds.
Diesel engine
Electric drive
Electric drive transmissions have a higher specific fuel consumption, specific
weight and volume than mechanical drive systems, but has advantages in
arrangement which may compensate for these disadvantages.
Advanced technology motors can be located very close to and on line with the
propulsors, at the extreme aft end of the ship, or in external pods.
Electrical generator sets can be optimally spaced around the ship and
electrically connected. In the longer term, combined with fuel cells, SFC, specific
weight and volume are comparable with gas turbine and diesel prime movers for
direct drive systems.
Zone Concept :
The concept of dividing future classes of ship into zones to maximize
survivability also extends to the power system.
Each zone would be autonomous and include ventilation systems, cooling
systems, power distribution and other services which could be affected by
damage to another part of the ship.
At least two supplies would be provided for all essential loads. Current classes,
using split generation and distribution, rely on the provision of normal and
alternative supplies via Automatic Change-Over Switches
Fuel cell
The fuel cell stack operates by utilizing electrochemical reactions between
an oxidant (air) and a fuel (hydrogen), with two electrodes separated by a
membrane.
The voltage of the fuel cell output can be controlled by a converter and it is
therefore able to connect to any point in the ship service or propulsion
distribution system.
The fuel cell stack is modularity give redundancy advantage. It also has the
additional advantages of zero noxious emissions, and low thermal and
acoustic signatures.
In the short term the fuel cell system is required to use marine diesel fuel.
Diesel fuel will require reforming within the fuel cell stack, or using an
external process, to produce a hydrogen rich gas which the fuel cell stack is
capable of processing.
The reformer will clearly add both size, weight and complexity to the fuel cell
system. In the longer term technologies such as the Solid Oxide Fuel Cell
(SOFC) are contenders, which are more forgiving of impurities and can use
a fuel available world-wide, either methanol or gasoline.
Storage option
The technologies being assessed for energy storage include are electro-
chemical batteries (both conventional and advanced), regenerative fuel
cells (otherwise known as redox flow cells ) Superconducting Magnetic
Energy Storage (SMES) and Supercapacitors.
Regenerative fuel cells store or release electrical energy by means of a
reversible electrochemical reaction between two salt solutions (the
electrolytes). The reaction occurs within an electrochemical cell.
The cell has two compartments, one for each electrolyte, physically
separated by an ion-exchange membrane.
In contrast to most types of battery system, the electrolytes flow into and
out of the cells and are transformed electrochemically inside the cells.
The power is therefore determined by the size of the cell but the
endurance is determined by the size of the two electrolyte tanks
Storage system
Prime movers and emission
All prime movers are potentially compliant with emerging emission
requirements, however, complexity for achieving compliance varies with
prime mover and fuel type.
Diesels require the most attention to emissions control followed at some
distance by gas turbines, where ultra low emissions levels have been
achieved for land-based systems.
Fuel cells emit the lowest levels of pollutants of all the prime movers
Heavier fuel cell systems and diesels represent larger machinery and
structural weight.
Fuel cells can be used as a prime mover in an Integrated Full Electric
Propulsion (IFEP) system providing DC electrical power output, and are being
developed as a replacement for diesel generators and gas turbine alternators.
Sail and solar power ship
Skysail
Propulsion system layout
Propulsion system Layout
Depends on the type of ship,its size and role
Direct coupled
Geared
Azipods
97
Ship Drive Train and Power
Ship Drive Train System
EHP
Engine Reduction
Gear Strut Screw
Bearing Seals
THP
BHP SHP DHP
98
Ship Drive Train and Power
Horse Power in Drive Train
Brake Horse Power (BHP)
- Power output at the shaft coming out of the engine before
the reduction gears
Shaft Horse Power (SHP)
- Power output after the reduction gears
- SHP=BHP - losses in reduction gear
99
Ship Drive Train and Power
Delivered Horse Power (DHP)
- Power delivered to the propeller
- DHP=SHP – losses in shafting, shaft bearings and seals
Thrust Horse Power (THP)
- Power created by the screw/propeller
- THP=DHP – Propeller losses
BHP SHP DHP THP EHP
E/G R/G Shaft Prop. Hull
Bearing
Relative Magnitudes
BHP>SHP>DHP>THP>EHP 100
Effective Horse Power (EHP)
• EHP : The power required to move the ship hull at a given
speed in the absence of propeller action
(EHP is not related with Power Train System)
• EHP can be determined from the towing tank experiments at
the various speeds of the model ship.
• EHP of the model ship is converted into EHP of the full scale
ship by Froude’s Law.
Measured EHP
V
Towing Tank Towing carriage
101
Effective Horse Power (EHP)
Effective Horsepower, EHP (HP)
POWERCURVE
YARDPATROL CRAFT
1000
800
600
400
200
0
0 2 4 6 8 10 12 14 16
Ship Speed, Vs (Knots)
Typical EHP Curve of YP 102
Typical 30 MW Steam Propulsion
Blow down gas 1 m3 /s release 30 MW
power but in port requirement is only 6
MW
Typical Diesel Propulsion
Main and aux power sources separate
and independent, re-liquefaction (5 MW)
Typical Diesel Propulsion
Main and aux power sources separate
and independent, re-liquefaction (5 MW)
Typical Diesel Propulsion
Main diesel engines drive aux generators
Typical Diesel Propulsion
Typical Schematic of IEPS
Layout of Typical IEPS
Medium speed 4-s diesel
Pictorial View of First IEPS
Hull
Wave-Making Resistance (cont)
Bulbous Bow
113
Summary
Development of marine engineering system
Common terms of marine engineering system
Overview of marine engineering system
Overview of marine engines - LO, Fuel Valve
cooling, Cylinder LO etc.,
Overview of marine propulsion layout
