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UNIT I

Power Semiconductor
Devices

Introduction

What are Power Semiconductor Devices (PSD)?


They are devices used as switches or rectifiers in
power electronic circuits

What is the difference of PSD and low-power


semiconductor device?
Large voltage in the off state
High current capability in the on state
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Classification

Fig. 1. The power semiconductor devices family


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Important Parameters

Breakdown voltage.
On-resistance.
Trade-off between breakdown voltage and
on-resistance.
Rise and fall times for switching between on
and off states.
Safe-operating area.
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Power MOSFET: Structure


Power MOSFET has much higher current handling capability in
ampere range and drain to source blocking voltage(50-100V)
than other MOSFETs.

Fig.2.Repetitive pattern of the cells


structure in power MOSFET

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Power MOSFET: R-V Characteristics


An important parameter of a power MOSFET is on resistance:
Ron RS RCH RD , where RCH

L
W n Cox (VGS VT )

Fig. 3. Typical RDS versus ID characteristics of a MOSFET.


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Thyristor: Structure

Thyristor is a general class of a four-layer pnpn


semiconducting device.

Fig.4 (a) The basic four-layer pnpn structure.


(b) Two two-transistor equivalent circuit.
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Thyristor: I-V Characteristics


Three States:
Reverse Blocking
Forward Blocking
Forward Conducting
Fig.5 The current-voltage
characteristics of the pnpn
device.
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Applications
Power semiconductor devices have widespread
applications:
Automotive
Alternator, Regulator, Ignition, stereo tape
Entertainment
Power supplies, stereo, radio and television
Appliance
Drill motors, Blenders, Mixers, Air conditioners
and Heaters
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Thyristors
Most important type of power
semiconductor device.
Have the highest power handling
capability.they have a rating of 1200V /
1500A with switching frequencies ranging
from 1KHz to 20KHz.

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Is inherently a slow switching device


compared to BJT or MOSFET.
Used as a latching switch that can be
turned on by the control terminal but
cannot be turned off by the gate.

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Different types of Thyristors

Silicon Controlled Rectifier (SCR).


TRIAC.
DIAC.
Gate Turn-Off Thyristor (GTO).

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SCR

Symbol of
Silicon Controlled
Rectifier

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Structure
C a th o d e

G a te

n
J3

10

19

cm

-3

n
-

10

17

cm

10

-3

J2
n
J1

p
p

10
10
10

13

17
19

-5 x 1 0
cm
cm

14

cm

-3

19

cm

-3

-3
-3

Anode
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1 0 m
3 0 -1 00 m
5 0 -1 0 0 0 m
3 0 -5 0 m

Device Operation

Simplified model of a
thyristor

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V-I
Characteristics
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Effects of gate current

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Two Transistor Model of SCR

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Considering PNP transistor


of the equivalent circuit,
I E 1 I A , I C I C1 , 1 ,
I CBO I CBO1 , I B I B1

I B1 I A 1 1 I CBO1 1
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Considering NPN transistor


of the equivalent circuit,
I C I C2 , I B I B2 , I E2 I K I A I G
I C2 2 I k I CBO2
I C2 2 I A I G I CBO2 2
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From the equivalent circuit,


we see that
I C2 I B1

2 I g I CBO1 I CBO 2
IA
1 1 2
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Case 1: When I g 0
IA

I CBO1 I CBO2

1 1 2

Case 2: When I G 0

2 I g I CBO1 I CBO 2
IA
1 1 2
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Turn-on
Characteristics

ton td tr
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A K

tC

tq

t
IA
A n o d e c u rre n t
b e g in s t o
d e cre a se

di
dt

C o m m u t a t io n
R ecovery
t1

t2

R e c o m b in a tio n
t3

t4

t5
t

tq=

d e v ic e o f f t im e

tc=

c ir c u it o f f t im e

tgr

trr
tq

tc

Turn-off
Characteristi

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Methods of Thyristor Turn-on

Thermal Turn-on.
Light.
High Voltage.
Gate Current.
dv/dt.

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Thyristor Types

Phase-control Thyristors (SCRs).


Fast-switching Thyristors (SCRs).
Gate-turn-off Thyristors (GTOs).
Bidirectional triode Thyristors (TRIACs).
Reverse-conducting Thyristors (RCTs).

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Static induction Thyristors (SITHs).


Light-activated silicon-controlled rectifiers
(LASCRs).
FET controlled Thyristors (FET-CTHs).
MOS controlled Thyristors (MCTs).

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Phase Control Thyristor

These are converter thyristors.


The turn-off time tq is in the order of 50 to
100sec.
Used for low switching frequency.
Commutation is natural commutation
On state voltage drop is 1.15V for a 600V
device.
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They use amplifying gate thyristor.

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Fast Switching
Thyristors

Also called inverter thyristors.


Used for high speed switching applications.
Turn-off time tq in the range of 5 to 50sec.

On-state voltage drop of typically 1.7V for


2200A, 1800V thyristor.
High dv/dt and high di/dt rating.

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Bidirectional Triode
Thyristors (TRIAC)

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Mode-I
Operation
M T (+ )
2

Ig

M T 1 ()

(+ )

MT2 Positive,
Gate Positive

Ig
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Mode-II
Operation
M T (+ )
2

P
In itia l
c o n d u c tio n
N
G

F in a l
c o n d u c tio n
N

M T 1 ()

MT2 Positive,
Gate Negative

Ig
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Mode-III Operation
M T 2 ()

N
P

N
P

1
2

M T 1 (+ )

G
(+ )

MT2 Negative,
Gate Positive

Ig
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Mode-IV Operation
M T 2 ()

M T 1 (+ )

G
(-)

MT2 Negative,
Gate Negative

Ig
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Triac Characteristics

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BJT structure
heavily doped ~ 10^15
provides the carriers

lightly doped ~ 10^8

lightly doped ~ 10^6

note: this is a current of electrons (npn case) and so the


conventional current flows from collector to emitter.

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BJT characteristics

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BJT characteristics

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BJT modes of operation

Mode

EBJ

CBJ

Cutoff
Forward
active

Reverse
Forward

Reverse
Reverse

Reverse
active

Reverse

Forward

Saturation

Forward

Forward

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BJT modes of operation


Cutoff: In cutoff, both junctions reverse biased. There is very little current flow, which
corresponds to a logical "off", or an open switch.
Forward-active (or simply, active): The emitter-base junction is forward biased and the
base-collector junction is reverse biased. Most bipolar transistors are designed to afford the
greatest common-emitter current gain, f in forward-active mode. If this is the case, the
collector-emitter current is approximately proportional to the base current, but many times
larger, for small base current variations.
Reverse-active (or inverse-active or inverted): By reversing the biasing conditions of the
forward-active region, a bipolar transistor goes into reverse-active mode. In this mode, the
emitter and collector regions switch roles. Since most BJTs are designed to maximise
current gain in forward-active mode, the f in inverted mode is several times smaller. This
transistor mode is seldom used. The reverse bias breakdown voltage to the base may be an
order of magnitude lower in this region.
Saturation: With both junctions forward-biased, a BJT is in saturation mode and facilitates
current conduction from the emitter to the collector. This mode corresponds to a logical
"on", or a closed switch.
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BJT structure (active)

IE

current of electrons for npn transistor


conventional current flows from
collector to emitter.

IC

VCE +

+
VBE

IB

+
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B

VCB
-

MOSFET
NMOS: N-channel Metal
Oxide Semiconductor
L = channel length

W = channel width

GATE
L
Metal (heavily
doped poly-Si)

s ula
n
i
e
d
i
x
o
n

tor

ilicon
p-type s

DRAIN

SOURCE
A GATE electrode is placed above (electrically insulated
from) the silicon surface, and is used to control the
resistance between the SOURCE and DRAIN regions
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N-channel MOSFET
Gate
Source

IS
n

IG

gate
oxide insulator

Drain

ID
n

Without a gate-to-source voltage applied, no current can


flow between the source and drain regions.
Above a certain gate-to-source voltage (threshold
voltage VT), a conducting layer of mobile electrons is
formed at the Si surface beneath the oxide. These
electrons can carry current between the source and drain.
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N-channel vs. P-channel


MOSFETs
NMOS

PMOS

n+ poly-Si

p+ poly-Si

n+

n+

p+

p-type Si

p+
n-type Si

For current to flow, VGS > VT

For current to flow, VGS < VT

Enhancement mode: VT > 0

Enhancement mode: VT < 0

Depletion mode: VT < 0

Depletion mode: VT > 0

Transistor is ON when VG=0V

Transistor is ON when VG=0V

(n+ denotes very heavily doped n-type material; p+ denotes very heavily doped p-type material)
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MOSFET Circuit Symbols


G

NMOS

n+ poly-Si
n+

n+

p-type Si
PMOS

Body

p+ poly-Si
p+

p+

n-type Si

Body

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MOSFET Terminals
The voltage applied to the GATE terminal determines whether
current can flow between the SOURCE & DRAIN terminals.
For an n-channel MOSFET, the SOURCE is biased at a lower
potential (often 0 V) than the DRAIN
(Electrons flow from SOURCE to DRAIN when VG > VT)

For a p-channel MOSFET, the SOURCE is biased at a higher


potential (often the supply voltage VDD) than the DRAIN
(Holes flow from SOURCE to DRAIN when VG < VT )

The BODY terminal is usually connected to a fixed potential.


For an n-channel MOSFET, the BODY is connected to 0 V
For a p-channel MOSFET, the BODY is connected to VDD
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NMOSFET IG vs. VGS Characteristic


Consider the current IG (flowing into G) versus VGS :
IG

oxide
semiconductor

VGS +

IG

VDS
+

The gate is insulated from the


semiconductor, so there is no
significant steady gate current.
always zero!
VGS

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NMOSFET ID vs. VDS Characteristics


Next consider ID (flowing into D) versus VDS, as VGS is varied:
G

S
VGS +

oxide
semiconductor

ID
VGS > VT
zero if VGS < VT
VDS

ID
VDS
+

Above threshold (VGS > VT):


inversion layer of electrons
appears, so conduction
between S and D is possible
Below threshold (VGS < VT):
no charge no conduction

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The MOSFET as a Controlled Resistor


The MOSFET behaves as a resistor when VDS is low:
Drain current ID increases linearly with VDS
Resistance RDS between SOURCE & DRAIN depends on VGS
RDS is lowered as VGS increases above VT

oxide thickness tox

NMOSFET Example:
ID
VGS = 2 V
VGS = 1 V > VT
VDS
IDS = 0 if VGS < VT

Inversion charge density Qi(x) = -Cox[VGS-VT-V(x)]


where
Cox ELECTRONICS
ox / tox
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ID vs. VDS Characteristics

The MOSFET ID-VDS curve consists of two regions:


1) Resistive or Triode Region: 0 < VDS < VGS VT
W
ID
L
where k n
k n

VDS
VGS VT 2

n Cox

VDS

process transconductance parameter

2) Saturation Region:
VDS > VGS VT

k n W
VGS VT 2
I DSAT
2 L
where k n nCox

CUTOFF
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region: VG < VT

The Evolution Of IGBT


Part I: Bipolar Power Transistors

Bipolar Power Transistor Uses Vertical Structure For


Maximizing Cross Sectional Area Rather Than Using Planar
Structure

The Evolution Of IGBT


Part II:Power MOSFET

Power MOSFET Uses Vertical Channel Structure Versus


The Lateral Channel Devices Used In IC Technology

Lateral MOSFET structure

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The Evolution Of IGBT


Part III: BJT(discrete) + Power MOSFET(discrete)

Discrete BJT + Discrete Power MOSFET In Darlington


Configuration

The Evolution Of IGBT


Part IV: BJT(physics) + Power MOSFET(physics) = IGBT

More Powerful And Innovative Approach Is To Combine


Physics Of BJT With The Physics Of MOSFET Within Same
Semiconductor Region

This Approach Is Also Termed Functional Integration Of


MOS And Bipolar Physics

Using This Concept, The Insulated Gate Bipolar Transistor


(IGBT) Emerged

Superior On-State Characteristics, Reasonable Switching


Speed And Excellent Safe Operating Area

The Evolution Of IGBT


Part IV: BJT(physics) + Power MOSFET(physics) = IGBT

IGBT Fabricated Using Vertical Channels (Similar To Both


The Power BJT And MOSFET)

Device Operation

Operation Of IGBT Can Be Considered Like A PNP


Transistor With Base Drive Current Supplied By The
MOSFET

DRIVER CIRCUIT (BASE / GATE)

Interface between control (low power electronics) and (high power) switch.
Functions:
amplifies control signal to a level required to drive power switch
provides electrical isolation between power switch and logic level
Complexity of driver varies markedly among switches. MOSFET/IGBT drivers
are simple but GTO drivers are very complicated and expensive.

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ELECTRICAL ISOLATION FOR DRIVERS

Isolation is required to prevent damages on


the high power switch to propagate back to
low power electronics.
Normally opto-coupler (shown below) or high
frequency magnetic materials (as shown in
the thyristor case) are used.

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ELECTRICAL ISOLATION FOR DRIVERS

Power semiconductor devices can be categorized into 3


types based on their control input requirements:
a) Current-driven devices BJTs, MDs, GTOs
b) Voltage-driven devices MOSFETs, IGBTs, MCTs
c) Pulse-driven devices SCRs, TRIACs

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CURRENT DRIVEN DEVICES (BJT)

Power BJT devices have low current gain due to


constructional consideration, leading current than would
normally be expected for a given load or collector current.
The main problem with this circuit is the slow turn-off time.
Many standard driver chips have built-in isolation. For
example TLP 250 from Toshiba, HP 3150 from HewlettPackard uses opto-coupling isolation.
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ELECTRICALLY ISOLATED DRIVE CIRCUITS

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EXAMPLE: SIMPLE MOSFET GATE DRIVER

Note: MOSFET requires VGS =+15V for turn on and 0V to


turn off. LM311 is a simple amp with open collector
output Q1.
When B1 is high, Q1 conducts. VGS is pulled to ground.
MOSFET is off.
When B1 is low, Q1 will be off. VGS is pulled to VGG. If VGG
is set to +15V, the MOSFET turns on.
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