Cng ty c phn tn m mu Vit Php

TIU CHUN JIS G3302

1/ Phm vi: JIS chuyn v tn v km m nng u trn c hai mt bng cch
nhng km nng chy cha khng di 97% lng km so vi trng lng (Min l
lng nhm thng l 0.3% hoc t hn). Trong trng hp ny t "Tn" khng ch bao
gm cc loi tn phng m cn bao gm cc loi tn c hnh dng gn sng v c kch
thc c a trong JIS G 3316.
Nhn xt: Cc tiu chun p dng trong JIS nh sau:
- JIS G 0303: Cc quy nh v kim tra tn.
- JIS G 3316: Hnh dng v kch thc ca tn sng.
- JIS H 0401: Cc phng php kim tra cc loi tn m nng.
- JIS Z 2201: Cc mu th c tnh i vi cc mu kim loi
- JIS Z 2241: Cc phng php kim tra c l i vi cc mu kim loi.
- JIS Z 8401: Cc quy tc lm trn s.
2/ Cc k hiu: Tn tm v tn cun s c chia lm 6 mc i vi tn cn nhng
nng kim loi v 10 mc i vi tn kim loi gim ngui. Cc k hiu ca chng
c ch thch trong bng 1 v 2 nh sau:
Bng 1: Mc v k hiu (i vi tn cun cn nng trng km)

S TT
1

K hiu cc loi

dy danh ngha (mm)

SGHC

SGH 340

SGH 400

SGH 440

SGH 490

SGH 540

Tiu chun sn xut sn phm

ng dng
tnh

thng

mi

> 1.6 < 6.0

c tnh cu trc

Cng ty c phn tn m mu Vit Php

Bng 2: Mc v k hiu: (p dng cho tn m dng cun cn ngui)

STT

K hiu cc loi

dy danh ngha (mm)

ng dng

SGCC

0.25 0.32

c tnh thng mi

SGCH

0.11 4.0

c tnh thng mi loi cng

SGCD 1

> 0.4 2.3

c tnh theo yu cu loi I

SGCD 2

SGCD 3

c tnh theo yu cu loi II

> 0.60 < 2.3

c tnh theo yu cu loi III

SGC 340
6

SGC 400
SGC 440

> 0.60 < 3.2

c tnh theo cu trc

SGC 490
7

SGC 570

> 0.60 < 2.0

Nhn xt:
a/ Khi c tnh khng lo ho c m bo cho tn tm v tn cun ca k hiu
SGCD 3. Th theo yu cu ca khch hng k hiu N s c gn thm vo i ca k
hiu. V th k hiu thnh SGCD 3 N
b/ dy danh ngha khng c cp trong bng 2, c th tu thuc vo s
tho thun gia nh sn xut v khch hng.
c/ Tn tm v tn cun dng lp mi cho cc cng trnh kin trc th ch R
(ROOFING) gn cho k hiu lp mi v ch A (ARCHITECT) gn cho k hiu kin trc
sau nhng k hiu c a trong bng 2. Trong trng hp ny dy danh ngha v
khi lng lp m s c cp trong ph lc 2.
d/ i vi tn tm v tn cun chuyn dng cn sng theo tiu chun JIS G 3316
v k hiu W v hnh dng i vi tn sng s c gn vo k hiu ca mc cp
trong bng 2. Trong trng hp ny dy danh ngha v khi lng lp m c
cp trong ph lc
Tiu chun sn xut sn phm

Cng ty c phn tn m mu Vit Php

3/ Cc loi m: M c phn lm 02 loi
+/ M khng hp kim
+/ M hp kim km st
Nhn xt: M hp kim km st phi sn xut ra giai on c hp kim ho km st m
giai on ny bao gm giai on 1 mnh hn (Ni st cha t 7% 16 %) trong ton b
lp m.
4/ B mt m:
a/ Phn loi v k hiu b mt lp m khng hp kim (c phn loi v k hiu nh
bng 3)
Bng 3: Phn loi v k hiu b mt m km
STT

B mt lp m

K hiu

Ghi ch

Hoa km thng

L kt qu ca s khng gii hn ca
tinh th km trong sut qu trnh m

Hoa km nh

Hoa km c to ra di s ngn
cn ca vic hnh thnh bng km
thng t c ti thiu

mer.
- Xc nh tnh cht c l: Thc hin php th theo tiu chun JIS Z 2210-85.
+ Khi lng v kch thc mu ph hp vi thit b kim tra.
+ Nguyn tc ca php kim tra: Thit b ko mu thp ph hp vi tiu chun ti khi
xut hin bin dng v t. Cc kt qu c lu trn phn mm iu khin v hin
trn mn hnh, gii hn bin dng cn gi l gii hn chy (N/mm2), gii hn t
(N/mm2), dn di tng i(%).
Qu trnh thc hin kim tra thnh phn ho hc ca thp nguyn liu, thnh phn thi
kim loi, b mt lp m bng thit b ph pht x nguyn t ARL 3460 ca hng
FISONS (Thu s); Kt qu ph hp theo tiu chun JIS G 3141 v ASTM B6.
Nguyn tc. Do mi nguyn t, phn t u c kh nng pht ra mt bc x c bc
sng khc nhau(theo lp v in t khc nhau); Trong thit b c phn mm lu hnh
Tiu chun sn xut sn phm

Cng ty c phn tn m mu Vit Php

nh ph (mu vch v s vch) ca tt c cc nguyn t trong h thng tun hon cc
nguyn t ho hc. Do khi cho mu qua thit b v c kch thch, khuych i
ph pht x ca nguyn t cn kim tra, thit b cm bin chuyn i, thu hi tn hiu;
Phn mm thc hin so snh, nh tnh, nh lng mu theo hnh ph ca mu.
3.2 Phng php kim tra t trng ca sn t. (nguyn tc ly mu, bo qun v
thc hin kim tra theo TCVN 2090-1993).
- Nguyn tc: Mu cn kim tra c np y vo cc c th tch chun (100ml) v
thc hin cn; t trng D = m/ V, n v gam/lt. Cc thit b dng th nghim, trnh t
thc hin theo tiu chun M ASTM D 1475-90.
3.3 Phng php kim tra nht cho nguyn liu sn t. (nguyn tc v trnh t
thc hin tun theo tiu chun M ASTM D 1200).
- Nguyn tc : Np nguyn liu sn t cn kim tra vo phu Z4 v tnh thi gian
chy ca lng sn trn phu ti thi im chy b ngt qung v n v ca nht
c tnh bng giy(s).
3.4 Phng php kim tra hm lng rn. (Nguyn tc v trnh t thc hin theo tiu
chun M ASTM D 2369-1993).
- Nguyn tc: Ly 1 0,2 gam mu cn kim tra vo dng c chun, em sy 1600C
trong thi gian 30pht. Xc nh khi lng ca mu trc v sau khi sy; chnh
lch khi lng chnh l phn trm cht bay hi, phn cn li c l hm lng rn
khng bay hi.
3.5 Phng php kim tra tham bin k thut ca dung dch Chromate.
- Nguyn tc: Thc hin theo nguyn tc kim tra im axit t do, axit tng (bng
phng php axit Baz). Kim tra nng Cr6+ theo phng php oxi ho kh.
(Cch tin hnh theo Phng php th nghim do Phng th nghim phn tch ca
Khoa ho hc Trng i hc khoa hc t nhin - i hc Quc gia H ni pht
hnh nm1998).
3.7 Phng php kim tra nhit PMT(theo nh cung cp).
- Nguyn tc: Vic xc nh nhit PMT bit c thi gian sy i vi tng loi
sn khi ci t nhit sy trong h thng dy chuyn. S dng tm thermax kim
tra nhit .
Tiu chun sn xut sn phm

Cng ty c phn tn m mu Vit Php

3.8 Phng php kim tra bn va p ca mng sn kh. (Trnh t v cch tin
hnh theo tiu chun M ASTM D 3281-84)
- Nguyn tc: Dng vt c trng lng, kch thc v vt liu theo ng tiu chun
c ri t do trn ng dn, cui ng dn hng l mu cn kim tra chun
b theo tiu chun ca nh sn xut nguyn liu sn. n v ca bn va p c
tnh bng chiu cao ca vt ri t do(vi iu kin khi lng ca vt ri theo ng
tiu chun p dng ).
3.9 Phng php kim tra bng ca mng sn kh. (Trnh t tin hnh v cch tin
hnh thc hin theo tiu chun M ASTM D 523-89).
- Nguyn tc: Dng mt chm sng c nng lng ca cc photon c kim sot bi
cc b cm bin chiu ln mu vi gc chiu so vi mt phng nm ngang t 0-900,
chm sng c phn x v t bo quang in v b cm bin xc nh nng lng
phn x (t phn mm iu khin xc nh nng lng photon b mng sn hp
th), bng ca tm knh chun c xc nh 100%. Gi tr chnh lch ca kt qu
o trn tm knh chun v trn mu cn xc nh c quy chun thnh n v
bng v hin trn mn hnh tng ng theo tiu chun BS EN 10169-1:1997 c th
hin trong bng sau:
Bng 17: bng ca lp sn trn b mt kim loi theo BS EN 10169-1:1997.

STT

Gi

tr

bng

bng

Sai s

<10

M xn

10 20

Bng thp

20 40

40 60

Bng

60 80

Bng cao

10

80

Rt bng

min 80

Tiu chun sn xut sn phm

Bng
bnh

trung

Cng ty c phn tn m mu Vit Php

3.10 Phng php kim tra cng ca mng sn. (trnh t v cch thc hin theo
tiu chun M ASTM D 3363-29)
- Nguyn tc: Dng bt ch chuyn dng ca hng MITSUBISHI UNI c dy th hin
cng tng ng nh sau:
6B<5B<4B<3B<2B<1B<FH<1H<2H<3H<4H<5H<6H<7H<8H <9H.
Nu bt ch c cng nh hn mng sn th n b mi mn khi thc hin php th
v ngc li. (n v cng mng sn chnh l gi tr cng ca bt ch ng lin
trc bt gy xc mng sn).
3.11 Phng php kim tra bn un ca mng sn.( Trnh t thc hin theo tiu
chun M ASTM D4145-83, Tiu chun Vit Nam TCVN 2099-1993).
- Nguyn tc: Dng dng c chuyn dng un cong mu 1800 kim tra nt gy
ca mng sn.
3.12 Phng php kim tra bn dung mi ca mng sn kh. (trnh t tin hnh
theo tiu chun ASTM D 4752-87).
- Nguyn tc: Dng ba chuyn dng, dung mi chuyn dng theo ng tiu chun
ASTM D 4723-87. Ba c thm dung mi v ch ln b mt mu c gia cng,
thc hin theo ng tiu chun p dng.
3.13 Phng php kim tra dy mng sn kh. (Trnh t tin hnh kim tra theo
tiu chun ASTM D 4138-94).
- Nguyn tc: Dng b dao k chuyn dng theo ng tiu chun, k ln b mt mu
cn kim tra; B phn phng i v h thc o quy chun theo chiu nghing ca
tng lp sn c xc nh thng qua quy c n v quy i ca thit b ph hp vi
tiu chun tng ng.
4/ GHI NHN, NG GI, BO QUN, VN CHUYN SN PHM
4.1 Nhn ca sn phm
- Nhn trn bao b sn phm c in bng my in chuyn dng v c ch k ca
nhn vin KCS trc ca sau dn trn bao b ca sn phm: Ni dung ca nhn xem
chi tit trong ph lc ca tiu chun. V tr dn nhn theo yu cu ca b phn kinh
doanh.
- Nhn trn sn phm
Tiu chun sn xut sn phm

Cng ty c phn tn m mu Vit Php

Ni dung v cch thc ca nhn trn sn phm c trnh by trong phn ph lc
bn v ca tiu chun ny.
4.2 Bao gi sn phm.
Sn phm ti u ra ca dy chuyn c ng bng ai thp trung tm ca
cun; cng di thp trn cun ti thi im ng cun t 2-3 daN/mm2 nh con
ln gim sc v thit b tht dy. Cun sau khi buc c cn v bc giy Krape, lp
ngoi cng c gi bng tn m km c dy danh ngha 0.27mm. Vi mi loi
sn phm c mu sc v tnh cht khc nhau c th hin bng nhn mc c th.
4.3 Vn chuyn sn phm
Cc cun sn phm c bc d bng cu trc v vn chuyn bng xe t, tu
ho, tu thu; Tu thuc qu trnh bn hng v tho thun ca khch hng vi Nh
sn xut. Trong qu trnh vn chuyn trn ng b, ng st hoc ng thu cc
cun sn phm phi c t theo phng nm ngang v c con chn trc, chn
sau ca cun. Quy trnh vn chuyn c thc hin tun t theo tiu chun EN V 606,
EN 10021 v quy trnh vn vn hnh cu trc, bc d ca Nh my.
4.4 Nhp kho v bo qun sn phm.
Cc th tc hnh chnh v qun l sn xut theo tiu chun ISO 9001: 2000.
- Quy trnh bo qun sn phm cha tho d: Nguyn ai, nguyn kin; chiu ca
cun ng theo k hiu trn nhn mc ca bao b sn phm. Sn phm khi lu kho
c bo qun ni kh ro, thong mt, khng tip xc vi ho cht c tnh oxi
ho, axit, kim.
-

Sn phm khi tho d: Phi c bo qun ni thong mt, kh ro, khng

tip xc vi ho cht, nc v mi trng c cha cc tc nhn gy n mn
lm gim tui th ca sn phm.

Cc cun sn phm trong kho ch c xp ti a 02 tng, v phi c chn

chc chn.

Tiu chun sn xut sn phm