STEP 1: Define the system specifications

Vlinemin = 100 V
Vlinemax = 240 V
fL = 60 Hz
Po = 7 W
Eff = 75%
P =

Po
7
=
=9.33 W
E ff 0.75

K L(5) =

Po (5) 5.6
=
100=80
Po
7

K L(12)=

Po (12)
Po

1.4
100=20
7

STEP 2: Determine DC link capacitor and DC link voltage range

Dch = 0.2
C DC =( 3 106 ) (7 W )=21 F

V DC min = 2 ( V linemin )

P ( 1Dch )
( 9.33 ) (10.2 )
2
= 2 ( 100 )
C DC f L
( 21 106 ) ( 60 )

V DC min =118.643 V
V DC max = 2 V linemax =( 2 ) ( 240 )
V DC max =339.411 V
STEP 3: Determine maximum duty ratio (Dmax)
V DS nom =( 600 )( 0.7 )=420V
V RO =V DS
V RO =

nom

V dc

max

=420339.411=80.859 V

Dmax
V min
1Dmax DC

80.859=

D max
( 118.643 )
1D max

D max =0.4045
STEP 4: Determine transformer primary inductance (Lm)
KRF = 0.5
fS = 67 KHz

Lm=

(V dc min Dmax )

2 P f S K RF

I EDC =

P
min

(V DC ) ( D max )

[ ( 118.643 ) ( 0.4045 ) ]
3

( 2 ) ( 9.33 ) ( 67 10 ) ( 0.5 )
=

( 118.643 )(0.4045)

( 3.684 103 ) (67 103 )

I =0.1944313136

I dc peak =I EDC + ( I /2 )2

0.1944313136
2

Dmax
3

I dc peak =194.411 103 +

I dc
I

peak

rms
ds

=0.2916267327

I
= 3(I EDC ) +
2
2

( )

I dsrms =0.1296459243
V

CCM
dc

I
1
=

2lmfsPin V RC

=3.684 103 H

9.33
=194.411 103 A
( 118.543 ) ( 0.4045 )

V DC
l
( m)( f s )
( min) ( Dmax )

I =
I=

CCM

V dc

=424.8762256 V

STEP 5: Choose the proper FPS considering the input power and current limit
I =I dspeak +I dspeak (0.12)
I >326.621 mA
STEP 6: Determine the proper core and the minimum primary turnsk
Lm I
N min
106
p =
B sa + A e
N

min
p

( 3.684 103 ) (326.621 103 )

( 0.35 ) (20.1)

10

N min
p =171turns
STEP 7: Determine the number of turns for each output

STEP 8: Determine the wire diameter for each winding

K
STEP 9: Choose the rectifier diode in the secondary side
K
STEP 10: Determine the output capacitor
K
STEP 11: Design RCD snubber
K
STEP 12: Design feedback control loop
K