ECM Connectors

6 HEUI Injectors

Engine
Control
Module

RENR1368-04
May 2001

Cab Diagnostic Connector

0-00
1-11
2-11
3-11
4-11
5-11
6-11
22-13
30-08
30-13
41-03
41-04
42-11

- 12 V +

Batteries
Cruise Control On/Off &
Set/Resume Switches

ECM Side

ECM Connector P1

Harness Side
Accelerator Pedal Position Sensor

Top Camshaft Speed/Timing Sensor

Caterpillar Installed

Bottom Camshaft Speed/Timing Sensor

ECM Side

ECM Connector P2

Harness Side
Injection Actuation Pressure Sensor

DT Connector Receptacle

OEM Installed

Coolant Level Sensor

Check Engine Lamp

Warning Lamp

3126B and 3126E Truck Engine

Electrical System

Speedometer & Tachometer

DT Connector Plug

45
35
25

Boost Pressure Sensor

15
55

20
65

10

75

15

25

5
0

Receptacle Wedge

Atmospheric Pressure Sensor

Plug Wedge

A/C High Pressure Switch

MPH

85

RPM X 1000

30

Cooling Fan

(Specific Ratings Only)

Vehicle Speed
Sensor

Receptacle Wedge
Plug Wedge

Oil Pressure Sensor

Receptacle Wedge

PTO Accelerator
Position Sensor

(Optional)

Fast Idle Enabled Lamp

Or Wait To Start Lamp

Plug Wedge

HD Connector Receptacle

HD Connector Plug

Oil Level Switch

(Optional)

Fast Idle Enable Switch

Coolant Temperature Sensor

Pin Contact

Socket Contact

PTO Switch On Lamp

PTO On/Off & PTO

Set/Resume Switches

Transmission Neutral Switch

AT/MT/HT Transmission Relay

Sealing Plug

Intake Manifold Air Temperature Sensor

Speed/Timing Sensor Connectors

IAPCV Connector

Intake Air Heater Relay

Exhaust Brake
Exhaust Brake On/Off Switch

Intake Air Heater Lamp

Intake Air Heater

A

150 Series Receptacle

150 Series Plug

2001 Caterpillar
All Rights Reserved

Printed in U.S.A.

BKD1-UP
1AJ1-UP
8YL1-UP
CKM1-UP
CRP1-UP
7AS1-UP
8SZ1-UP
9SZ1-UP

Diagnostic Code Listing

Flash
PID-FMI
Description
Codes
55
102-04 Boost Press Sensor Short Circuit
72
102-07 Excessive Boost Pressure
72
105-03 Inlet Manifold Air Temp Sensor Open Circuit
73
105-04 Inlet Manifold Air Temp Sensor Short Circuit
73
108-03 Atmospheric Press Sensor Open Circuit
74
108-04 Atmospheric Press Sensor Short Circuit
74
110-00 High Coolant Temp Warning
42
110-03 Coolant Temp Sensor Open Circuit
29
110-04 Coolant Temp Sensor Short Circuit
29
110-11 Very High Coolant Temp
21
111-01 Low Coolant Level Warning
21
111-02 Coolant Level Sensor Fault
18
111-11 Very Low Coolant Level

70-05
70-06
71-00
71-01
71-14
84-00

Vehicle Overspeed Warning

41

190-11

84-01
84-02
84-08
84-10
91-08
91-13
100-03
100-04
100-11
102-03

Loss of Vehicle Speed Signal

Invalid Vehicle Speed Signal
Vehicle Speed Out of Range
Vehicle Speed Rate of Change
Invalid Throttle Signal
Throttle Sensor Calibration
Oil Press Sensor Open Circuit
Oil Press Sensor Short Circuit
Very Low Oil Press
Boost Press Sensor Open Circuit

31
36
36
36
32
28
24
24
46
25

224-11
224-14
231-11
232-03
232-04
246-11
247-11
252-11
253-02
253-14

64-11

Clutch and Service Brake Switches

Description
No Detected Faults
Cylinder 1 Fault
Cylinder 2 Fault
Cylinder 3 Fault
Cylinder 4 Fault
Cylinder 5 Fault
Cylinder 6 Fault
Check Timing Sensor Calibration
Invalid PTO Throttle Signal
PTO Throttle Sensor Calibration
8 Volt Supply Above Normal
8 Volt Supply Below Normal
Injection Actuation Press
Control Valve Driver Fault
Ignition Key Switch Fault
Loss of Engine RPM Signal on Engine
Speed and Timing Sensor Number 2
No Pattern on Engine Speed
and Timing Sensor Number 2
Inlet Air Heater Open Circuit
Inlet Air Heater Short Circuit
Idle Shutdown Override
Idle Shutdown Occurrence
PTO Shutdown Occurrence

43-02
64-02

Ignition Key Switch

Injection Actuation Pressure Control Valve

(IAPCV)

PID-FMI

Flash
Codes
25
25
38
38
26
26
61
27
27
61
62
12
62

71
34

164-00
164-02

Injection Actuation Press Out of Range

Injection Actuation Press Sensor Erratic

17
15

34

164-03

Injection Actuation Press Open Circuit

15

49
49
01
47
47

164-04
164-11
168-02
190-00
190-02

Injection Actuation Press Short Circuit

Injection Actuation Press System
Intermittent Battery Power to the ECM
Engine Overspeed Warning
Loss of RPM Signal on Engine Speed
and Timing Sensor Number 1
No Pattern on Engine Speed
and Timing Sensor Number 1
Theft Deterrent Enabled
Engine Cranking / Theft Deterrent Enabled
J1939 Data Link Fault
5 Volt Supply Above Normal
5 Volt Supply Below Normal
Service Brake Switch Number 1 Fault
Service Brake Switch Number 2 Fault
Incorrect Engine Software
Check Customer or System Parameters
Truck Manuf. Parameter Not Programmed

15
39
51
35
34
34
00
00
58
21
21
00
00
59
56
56

INJECTOR
CYLINDER
NO.1

ENGINE BOOST PRESSURE

A702-PU

INJECTOR
CYLINDER
NO.3

C
B
A

C
B
A

COMPONENTS ARE SHOWN WITH THE KEY OFF

UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.

ENGINE INTAKE MANIFOLD AIR TEMPERATURE

ENGINE TEMPERATURE SENSOR COMMON

G458-GY
G829-GN

995-BU
G833-PK

C967-BU
G833-PK

J103 P103

1
2

J100 P100

1
2

J802 P802

1
2

994-GY
G827-BU
G826-BR

A747-GY
G829-GN
G828-WH

G849-BR
G829-GN
G828-WH

A705-BU

L985-YL

TO ENGINE CYLINDER HEAD

(NOT CYLINDER HEAD GROUND STUD)

C977-BU

H795-PK

BK
RD
WH

H795-PK
C985-BU
C986-BR
J403 P403

B
A
C

B
A

COOLANT
TEMPERATURE
SENSOR

ENGINE SPEED/TIMING
SENSORS

INJECTION ACTUATION
PRESSURE CONTROL
VALVE
(IAPCV)

INJECTOR HARNESS
GROMMET

OIL PRESSURE
SENSOR
(OPTIONAL)

INJECTION ACTUATION
PRESSURE SENSOR

INLET AIR
TEMPERATURE
SENSOR

OIL LEVEL
SWITCH
(OPTIONAL)

NOTE A

NOTE A

H795-PK

451-BR

450-YL

L902-GN

FAST IDLE ENABLE SWITCH

NOTE A

SIGNAL-

SIGNAL+

SPEEDOMETER
NOTE A

G882-WH

A
B

NOTE A

G808-BU
G809-GN

INLET AIR
HEATER
RELAY

BOOST
PRESSURE
SENSOR

ATMOSPHERIC
PRESSURE
SENSOR

1
2

28
29
30
31
43
22
23
56
57
65
66
69
20
21
8

49
48
13
50
19
59
58

25
51
52
53
60
33
32
35
9
34
26
18
10
11
12

VEHICLE SPEED IN POSITIVE

VEHICLE SPEED IN NEGATIVE
INPUT #8 (REMOTE ACCELERATOR)
AP SENSOR/SWITCH SENSOR COMMON
+8V
ACCELERATOR PEDAL POSITION
OUTPUT #5

INPUT #11

+5V
INPUT #7
ENGINE COOLANT LEVEL NORMAL
ENGINE COOLANT LEVEL LOW
INPUT #12

INPUT SENSOR COMMON #1

CLUTCH PEDAL POSITION SWITCH

INPUT #5
INPUT #13
INPUT #6

SET
RESUME
INPUT #1 (PTO ON/OFF SWITCH)
INPUT #2
INPUT #18
OUTPUT #8
CRUISE CONTROL ON/OFF SWITCH
INPUT #3
INPUT #4
SERVICE BRAKE PEDAL POSITION SWITCH

UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
-BATTERY
-BATTERY
OUTPUT #6
OUTPUT #7

IGNITION KEY SWITCH

J1587 DATA LINK NEGATIVE

J1587 DATA LINK POSITIVE
J1939 DATA LINK SHIELD
J1939 DATA LINK NEGATIVE
J1939 DATA LINK POSITIVE

INPUT SENSOR COMMON #2

INPUT #14
TACHOMETER POSITIVE
TACHOMETER NEGATIVE

SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE

EXHAUST BRAKE ON/OFF SWITCH

OUTPUT #2
OUTPUT #3
OUTPUT #4

WARNING LAMP
CHECK ENGINE LAMP
OUTPUT #1
OUTPUT #9

INTAKE AIR HEATER RELAY

ENGINE TIMING CALIBRATION PROBE+

ENGINE TIMING CALIBRATION PROBE-

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

ENGINE TEMPERATURE SENSOR COMMON

INPUT #16
ENGINE OIL LEVEL SWITCH
ENGINE COOLANT TEMPERATURE
ENGINE INTAKE MANIFOLD AIR TEMPERATURE

ECM GROUND STRAP

ENGINE OIL PRESSURE SENSOR +5V

ENGINE OIL PRESSURE SENSOR COMMON

ENGINE OIL PRESSURE SENSOR

ENGINE ATMOSPHERIC PRESSURE

ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

ENGINE BOOST PRESSURE

ENGINE INJECTION ACTUATION PRESSURE

IAP CONTROL VALVE

IAP CONTROL VALVE COMMON

INJECTOR COMMON CYLINDERS 1 & 2

INJECTOR COMMON CYLINDERS 3 & 4
INJECTOR COMMON CYLINDERS 5 & 6
INJECTOR CYLINDER 6
INJECTOR CYLINDER 5
INJECTOR CYLINDER 4
INJECTOR CYLINDER 3
INJECTOR CYLINDER 2
INJECTOR CYLINDER 1

VEHICLE HARNESS
CONNECTOR
J1/P1

ENGINE GROUND
STUD CONNECTION

ENGINE
CONTROL
MODULE

TO ECM
MOUNTING
BOLT

ENGINE GROUND
STUD CONNECTION

ENGINE HARNESS
CONNECTOR
J2/P2

BOOST
PRESSURE
SENSOR

VEHICLE HARNESS CONNECTOR

G808-BU
G809-GN
G845-PU
H795-PK
C985-BU
C986-BR
G837-YL

E971-GN

G844-PK
C983-WH
C984-YL
409-OR

G879-OR

G842-GY
G882-WH
G843-OR
L901-GY
C977-BU

C978-BR
C979-OR
K999-GN
K980-PK
L902-GN
G840-PU
C975-WH
K982-YL
G841-GN
C992-PU

101-RD
101-RD
229-BK
229-BK
G838-BR
G839-BU

J906-BR

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL

993-BR
F713-OR
450-YL
451-BR

C973-GN

C974-PU

C981-GY

E718-PK
E991-GY
G836-WH

29
28
30
31
48
61
10
12
13
15
16
63
36
37
27
26
3
17
38
39
57
43
9
8
42
34
50
1
14
70
25
52
53
65
67
19
20
51
35
44
56
58
40
21
59
60
7
45
55
47
64
6
18
22
23
2
46
49
54
62
24
41
69
32
33
68
5
4
66
11
P1 J1

G850-BU

G856-WH
G857-YL

E965-BU
E966-YL

E963-BK
E964-WH

G833-PK

G883-GN
G458-GY
995-BU
C967-BU

994-GY
G827-BU
G826-BR

44
45
46
55
54
39
38
37
36
47
67
68
1
63
64
4
5
61
62
70
40
27
6
7
14
3
2
15
16
17
24
42
41

P2 J2

ENGINE HARNESS CONNECTOR

A747-GY
G829-GN
G828-WH

A746-PK
G849-BR

G854-PK
G855-PU

L983-WH
L984-OR
L985-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY

659-PK
L994-YL
K998-BU
G880-PK

NOTE A

NOTE A

NOTE A

G850-BU
C987-RD

P648

C987-RD
G850-BU

J400 P400

(TRANSMISSION IN GEAR)
NOTE A

NOTE A

FLYBACK
DIODE

A
B
J402 P402

N/O MOMENTARY SWITCH

ATMOSPHERIC
PRESSURE
SENSOR
(SELECT RATINGS ONLY)

COOLING FAN SOLENOID

NOTE A

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

A
B
J401 P401

C973-GN

(PEDAL RELEASED POSITION)

409-OR

A
B
J500 P500

C974-PU

B
A

14 AWG GXL
14 AWG GXL
14 AWG GXL
14 AWG GXL

SIGNAL-

SIGNAL+

EXHAUST BRAKE ON/OFF SWITCH

TRANSMISSION NEUTRAL SWITCH N/O

LEFT SIDE VIEW

INLET AIR HEATER

INLET AIR HEATER

INLET AIR
TEMPERATURE
SENSOR

B
A
J648

INTAKE AIR
HEATER

N/O
RELAY

1
2

J501 P501

ENGINE TIMING CALIBRATION PROBE+

ENGINE TIMING CALIBRATION PROBE-

SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O

TOP VIEW

+BAT.

+BAT.

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

K995-OR

6
5
4
3
2
1
P300 J300

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

BOTTOM CAMSHAFT ENGINE

SPEED/TIMING SENSOR

TACHOMETER
NOTE A

NOTE A

A706-GY

INJECTION ACTUATION
PRESSURE CONTROL VALVE
(IAPCV)

TOP CAMSHAFT ENGINE

SPEED/TIMING SENSOR

INJECTOR
CYLINDER
NO.6

J306 P306

L985-YL

12
11
10
9
8
7

INJECTOR HARNESS GROMMET

ENGINE CONTROL MODULE

INJECTION ACTUATION
PRESSURE CONTROL
VALVE

INJECTOR HARNESS
GROMMET

INJECTION ACTUATION
PRESSURE SENSOR

G844-PK
N/O MOMENTARY SWITCH

H795-PK

DIAGNOSTIC ENABLE SWITCH

C992-PU

SERVICE BRAKE PEDAL POSITION SWITCH N/C

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

SENSOR ACCELERATOR
PEDAL POSITION

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON

+8 V
ACCELERATOR PEDAL POSITION

E971-GN

A/C HIGH PRESSURE SWITCH N/C

H795-PK

C978-BR
C979-OR

20A

+BAT. B
-BAT. A
J
H
J1587 - G
E793-BU
J1587 + F
E794-YL
A249-BK
J1939 SHIELD E
J1939 - D
K990-GN
J1939 + C
K900-YL
NOTE A

SET/RESUME SWITCH

H795-PK

FLYBACK
DIODE

G880-PK

659-PK

L994-YL

C987-RD

INTAKE AIR
HEATER LAMP

9 PIN CAB
CONNECTOR

EXHAUST BRAKE
SOLENOID

FAST IDLE
ENABLED LAMP
OR
WAIT TO
START LAMP

WARNING LAMP

CHECK ENGINE
LAMP

100A WITH 130A PEAK AT 11V

H795-PK
(PEDAL RELEASED POSITION)

CLUTCH PEDAL POSITION SWITCH N/C

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED

NOTE A

NOTE A

C975-WH
CRUISE CONTROL ON/OFF SWITCH

H795-PK

(PEDAL RELEASED POSITION)

NOTE A

NOTE A

NOTE A

NOTE A
NOTE A

ENGINE
BLOCK

BATTERY 1

BATTERY 2
BATTERY 3

K995-OR
TO ALLISON AT/MT/HT SHIFT
MODULATOR FOR AUTOMATIC
TRANSMISSIONS

- 12V +

- 12V +

STARTER
MOTOR
(12V)

N/O
RELAY

- 12V +

NOTE A

GROUND

ALTERNATOR

OFF
ON
START

KEY SWITCH

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

C987-RD

3126B & 3126E OEM VEHICLE HARNESS WIRING DIAGRAM

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

(-) BATTERY / SENSOR RETURN

SIGNAL MINUS

SIGNAL PLUS

SENSOR SUPPLY VOLTAGE

OUTPUT SIGNAL WIRES FROM ECM

INPUT SIGNAL WIRES TO ECM

(+) BATTERY SUPPLY WIRES

ENGINE INTAKE
MANIFOLD AIR
TEMPERATURE
SENSOR

ENGINE COOLANT TEMPERATURE

ENGINE TEMPERATURE SENSOR COMMON

P201 J201

GN
YL
OR

C
B
A

P203 J203

GN
YL
OR

A746-PK
G829-GN
G828-WH

J200 P200

C
B
A

P204 J204

GN
YL
0R

GN
YL
OR

A704-GN

INJECTOR
CYLINDER
NO.5

B
A

INJECTOR
CYLINDER
NO.4

J305 P305

B
A

L984-OR

J304 P304

A703-BR

ENGINE COOLANT
TEMPERATURE
SENSOR

ENGINE OIL PRESSURE SENSOR

ENGINE OIL PRESSURE SENSOR COMMON
ENGINE OIL PRESSURE SENSOR +5V

ENGINE PRESSURE SENSOR +5V

ENGINE PRESSURE SENSOR COMMON

ENGINE ATMOSPHERIC PRESSURE

ENGINE PRESSURE SENSOR +5V

ENGINE PRESSURE SENSOR COMMON

ENGINE INJECTION ACTUATION PRESS.

ENGINE PRESSURE SENSOR +5V

ENGINE PRESSURE SENSOR COMMON

INJECTOR
CYLINDER
NO.2

B
A

J303 P303

L984-OR

ENGINE OIL LEVEL

ENGINE OIL LEVEL COMMON

A701-GY

B
A

J302 P302

L983-WH

ENGINE OIL LEVEL

SWITCH
NOTE A

ENGINE OIL
PRESSURE
SENSOR
NOTE A

ENGINE ATMOSPHERIC
PRESSURE
SENSOR
NOTE A

ENGINE INJECTION
ACTUATION
PRESSURE
SENSOR

ENGINE BOOST
PRESSURE
SENSOR

B
A

J301 P301

L983-WH

3126B & 3126E ENGINE HARNESS WIRING DIAGRAM

ENGINE CONTROL MODULE