Nama : Irfan Rifayudin

Nrp

: 112090006

Prodi : Teknik Mesin

2. A helical valve spring is to be designed for an operating load range of

approximately 90 to 135 N. The deflection of spring for the load range is 7.5 mm.
Assume a spring index of 10. Permissible shear stress for the material of spring =
480 MPa and its modulus of rigidity = 80 kN/mm2. Design the spring.
Dik: W = 135 N , = 7.5 mm , C = D/d = 10 , = 480 MPa = 480 N/mm2
G = 80 kN/mm2 = 80 x 103 N/mm2
Jawab:
Whals factor (K) =

4 c1
4 c4

Maka dari rumus : = K x

8.W . c
2
.d

d=

3918
2
d

480 =

8.135.10
2
.d

480 = 1,14 x

0,615
c

3918
480

8,16

= 8,16

= 2,85 mm

D = C.d =10 x 2,85 = 28,5 mm

Maka dari rumus :
=

8.W . n .C
2
G.d

4.101
4.104

0,615
10

= 1,14

8.135. n .(10)3
80 x .10 3 . 2,852

7.5 =

7,5
1,66

n=

= 1,66 n

= 4,51 5

3. Design helical spring for a spring loaded safety valve for the following
conditions :
Operating pressure = 1 N/mm2
Maximum pressure when the valve blows off freely = 1,075 N/mm 2
Maximum lift of the valve when the pressure is 1,075 N/mm 2 = 6 mm
Diameter of valve seat = 100 mm
Maximum shear stress = 400 MPa
Modulus of ragidity = 86 kN/mm2
Spring Index = 5,5
Dik :
P1 = 1 N/mm2 , P2 = 1,075 N/mm2 , = 6 mm , C = 5,5 , D1 = 100 , = 400
MPa = 400 N/mm2
G = 86 kN/mm2 = 86 x 103 kN/mm2
Jawab :
W1 =

x (D1)2 x P1 =

x (100)2 x 1 N/mm2 = 7855 N

W2 =

x (D1)2 x P2 =

x (100)2 x 1,075 N/mm2 = 8444 N

W = W2 - W1 = 8444 7855 = 589 N

T = W2 X
= W2 X

D
2
C .d
2

= 8444 N
= 23221 d

5,5. d
2

Maka : T =

16

x x d3

23221 d =

16

x 400 x d3 = 78,55 d3

d2 =

d=

23221
78,55

295

= 17,2 mm

D = C.d =5,5 x 17,2 = 94,6 mm

Maka : =

8.W . n .C 3
G.d
3

6=

8.589. n .(5,5)
86 x . 103 .17,2

n=

6
0,529

= 0,529 n

= 11,34 12