Presentation FI15 1day Basic Distributed Control System (DCS CVP

Basic Field Instrument and
Automation Training Course
Instrumentation & Automation Education Center (IAEC)

Yokogawa (Thailand) Ltd.
Basic Field Instrument and Automation Course
Course title
Centum
Operation Course
Lesson
09.00 am 04.30 pm
Break I
10.30 am 10.45 am
Lunch break
12.00 pm 01.00 pm
Break II
02.30 pm 02.45 pm

Professional Instrument Engineer Training Program

CentumVP Fundamental Training Course
Basic Distributed Control System (DCS)


Basic Field Instrument and Automation Course
Distributed Control System (DCS)
DCS

DCS
DCS
DCS
DCS


DCS

D
F .. 1930 D
D F

F

D F
D
D
D
D



.. 1950 1960

.. 1950 1960
F

D

D
,
D
D
Analog Single Loop Controller
D Pneumatic
D
D
F

Pneumatic


.. 1960

.. 1960
D


Data Logging
Display

(Recording
and Monitoring)
Printing
Computer
system
Controller
Set
point
Measured value
output



Set Point Control
D

D

F
D
D
D

D
(Optimum Process Conditions)
(SV)
D
D
F Set Point Control D Supervisory Process Control
Display
Printing
Computer
system
Controller
Set
point
Measured value
output



Direct Digital Control DDC
D ..1965
D

D Analog
F Digital
Computer
Loop Loop F Direct
Digital Control DDC DDC
D

D

(Plant Operation to a Halt)
F
CPU, Back Up
D D
D
D
DDC D Analog F



Direct Digital Control (DDC)
Display
Many Input
Points
Computer
system
Printing
Many Output
Points
I/P



.. 1975
DCS (Distributed Control System)
Microprocessor .. 1970
D F
Microprocessor
D D
D
F
D 1 (
processor)
D
D
Chip Microprocessor Station
Operator Station Terminal
D

.. 1975 DF
D
D
Batch
F (Batch and
Sequence Control)



Distributed to
80 Loops Processes
Plant A
Plant B
Distributed
Control System
(DCS)
Plant N
Control
Station
(Distributed)
Distributed to
80 Loops Processes
Control
Station
(Distributed)
Distributed to
80 Loops Processes
Control
Station
(Distributed)
Data Communication
(Centralized)
Display
Manipulation And
Monitoring Station
(Operator Station)
Printing

Parameter Use For Control
PV
Process Variable
SV
Set Point Variable
MV
Manipulated Variable
DV
Deviation Variable
CONTROLLER
PV
SV
MV

System Overview


Yokogawa DCS History

Vnet/IP
1 Gbps
2008
CENTUM VP
2004
Vnet
10 Mbps
CENTUM CS3000 R3
Vnet/IP
1 GBPS
Dual Redundant
Ethernet
HF-BUS
1 Mbps
1993
CENTUM CS
1998
CENTUM CS3000 R3 EWS
AFV10
PICS
EWS
F-BUS
250 kbps
Vnet
1983
CENTUM V
10 MBPS
Dual Redundant
Token Pass
1988
CENTUM-XL
ENGS
HF-Bus
1MBPS
Dual Redundant
Token Pass
F-Bus
Vnet/IP Router
ICS
HIS
PFCS
BCV LFCS
FFCS
KFCS
EOPS
COPSV
1974
CENTUM
CFFS
COPS
CFCS2 CFCD2
CFCS EFCD
250 KBPS
Dual Redundant
Token Pass
CFCS
CFCD


Field Control Station

Human Interface Station
Ethernet
Eng
Vnet/VnetIP


DCS
(DCS)


DCS
(DCS)
1.
(Human Interface Station)
2. (Engineering Station)
3. (Field Control Station)
D (Backbone Network)
4.
5. (Marshalling Cabinet)
6. (Printer)


DCS

(Human Interface Station)

D D
F
D D

D Field Control Station D
D (Set Point) (PV)
D (Loop Status)


10
DCS
(Engineering Station)
D D
F
D
F
D
D
F D



DCS
(Field Control Station)
D
1.
2.
3.
(Power Supply Unit)

(Central Processor Unit)
(Input and Output Card)


11
System Configuration
HIS0164
HIS : Human Interface

Station
Control Bus &

Ethernet data
HIS0163
HIS0162
ENG
HUB
Bus1
HUB
Bus2
FCS0101
FCS : Field Control

Station
FCS0103
FCS0102
FFCS-L
FFCS-L
FFCS-L
ESB BUS
LOCAL NODE
Equipment or
Field Instrument


System Configuration FFCS-L

(Field Control Station)
Vnet/IP
8 IO slots
EC401 ESB bus interface card

CP451 CPU module
Power supply unit

12
Node in FFCS Architecture


DCS

(Backbone Network)
D D

D

F

D Token Bus(IEEE 802.4), Token Ring (IEEE

802.5), Ethernet
Eng


13
Control Bus Interface Card (VI701)

SW 1 : Set Domain
SW 2 : Set Station
VI701 Specification
Interface:
PCI/PCI-X
32bits
3.3V/5.0V
Mac Address:
Vnet/IP bus1
Vnet/IP bus2
Vnet/IP on TCP/IP
Ethernet (for Open)
BNC connector BUS 2
BNC connector BUS 1


Control Bus Interface Card (VI701)
L2SW (Switching Hub)
CAT5E UTP Cables

Fiber Optics Cables
Note : L3SW* (for multi domain)

14
Ethernet
Hub Link 10/100 Mbps or 1 Gbps

Network Cable (RJ-45connector)
Network Interface Card

DCS

(Marshalling Cabinet)
D
D
D


15
DCS
(Printer)
D D
F
Eng
Foundation Fieldbus
Field Network
Input/Output

Domain & Station on system

Station 1
Station 64
Station 2
Station 63
DOMAIN 1
Station 62
Station 3
Total 64 Station
Station 4
Station 61
Domain Max. 16 Domain


16
DCS

(DCS)
1. Analog Input
:
1-5 V 4-20 mA
2. Analog Output
:
1-5 V 4-20 mA
3. Digital Input
:
ON OFF (1,0)
4. Digital Output
:
ON OFF (1,0)
5. Pulse Input
:
Square Wave


Input and Output Module
I/O Node Unit


17
Local Node in FCS Architecture : KFCS
1 2 3 4 5 6 7 8


Local Node in FCS Architecture : KFCS


18
Remote Node in FCS Architecture : KFCS


DCS
(DCS)
1. Loop Control (Regulatory Control)

F
D
D
D

Regulatory Control Block
2.

(Sequence Control )
D
F
F D
D (Event)
Digital Input , Internal Switch


19
DCS
Loop Control (Regulatory Control

FCS
CONTROLLER
11F101
PID
AI
I/O
MODULE
AO
Software
Hardware
FT01
FCV100
DCS
Loop Control (Regulatory Control

D Transmitter (FT01) I/O
Module (%Z011101) D I/O Module

F
F
D PID Block (FIC100) (MV) D

F I/O Module (%Z011102)
(FCV100)


20
DCS

(Sequence Control)


DCS

(Sequence Control)


21
DCS

(Sequence Control)


Operation and Monitoring


22
Elements of New HIS Display

Windows Desktop = Whole Area of CRT
System Message Banner = Alarm Display Area
Browser Bar = Navigation Tool
Container Window = Container Window or Pop up Window
* Frame = An element of Container Window
* Tab = Switches display
* View = An element of
Frame or
Pop Up Window
(R3 HIS Window)


Display of Centum VP HIS

The display of CENTUM VP HIS consists of the System Message Banner,
Browser Bar, and HIS Desktop Area.


23
Examples of Frames and Pop-Up Window

Frame = An element of Container Window
System Message Banner
Pop-Up Window
Browser
Bar


Access Area of Browser Bar
Overview Tool Box

Preset Menu Tool Box
Tool button Tool Box
Name Input Tool Box
Window History Tool Box


24
Access Area of Browser Bar

Overview/View
Overview/Trend
Preset Menu

Tool Button
Overview/Plant
Name Input

Standard Display
Screens Windows


25
Graphic window
The graphic windows the plant or control status in the format created by the user using
graphic builder. Some of graphical primitives can be designed with conditional modifiers
that change the colors of the object at different conditions.


Overview window
Overview window displays the overview status of certain tags and other windows and
Contains call up functions to difference windows


26
Control group 8 loop window

Control group window displays the tag elements as instrument faceplates,
from which you can operate and monitor them.


Control group 16 loop window

Control group window displays the tag elements as instrument faceplates, from
which you can monitor them.


27
Trend View
The Trend View displays the acquired or saved trend data in graphs to allow monitoring
of time-series changes in the process data. Each Trend View displays 8 pens.
Toolbar
Graph
Display Area
Legend


Tuning View Parameter Display Area

The Tuning view displays a detailed control status for individual function blocks.
This window can be used for monitoring and be used to change tuning parameters.


28
Control Drawing View

The Control Drawing view displays the function blocks defined in the Control Drawing
Builder and the status and the progress status of that function blocks.
Control Drawing view displays the controlling status and

connection status of multiple function blocks visually.
By double-clicking a function block, or pushing the
display key when a function block is selected, the window
of the block may be called up. The window type depends
on the function block type.


Standard
Faceplates


29
Components of Instrument Faceplate

PID Control Block
Tag Number
Tag Comment
Tag mark
Mode
Alarm status
Cascade Mark
Engineering Units
Process Variable
Set Point Variable
Index Mark
High Scale
Manipulated Variable Limits
High High alarm setting

High alarm setting
Setpoint
Index Mark
Process Variable
Low Scale
Data Item Caller


Components of Instrument Faceplate


30
Tag Mark
IMPORTANT TAG
GENERAL TAG
AUXILLARY TAG


Tag Mark Color
CAL
Calibration
NR
Normal
AOF
Alarm Output Off

Alarm Occurrence
LO,LL,HI,HH,OOP,IOP
Alarm Occurrence
DV,VEL,MLO,MHI
Tag Without Alarm
No Alarm
Communication error

31
DCS


Thank you for your attention


32

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Basic Field Instrument and

Automation Training Course

Instrumentation & Automation Education Center (IAEC)

Basic Field Instrument and Automation Course

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Basic Distributed Control System (DCS)

Instrumentation & Automation Education Center (IAEC)

Basic Field Instrument and Automation Course

Distributed Control System (DCS)

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Professional Instrument Engineer Training Program

Parameter Use For Control

Set Point Variable

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Yokogawa DCS History

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Field Control Station

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

D Field Control Station D

D (Set Point) (PV)

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

(Power Supply Unit)

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

HIS : Human Interface

Control Bus &

FCS : Field Control

Instrumentation & Automation Education Center (IAEC)

Professional Instrument Engineer Training Program

System Configuration FFCS-L

EC401 ESB bus interface card

CP451 CPU module

Power supply unit

Professional Instrument Engineer Training Program

Node in FFCS Architecture