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An 1003
An 1003
For full-wave AC control, a single triac or two SCRs connected in Figure AN1003.2 Sine Wave Showing Principles of Phase Control
inverse parallel may be used. One of two methods may be used
for full-wave DC control — a bridge rectifier formed by two SCRs Different loads respond to different characteristics of the AC
or an SCR placed in series with a diode bridge as shown in waveform. For example, some are sensitive to average voltage,
Figure AN1003.1. some to RMS voltage, and others to peak voltage. Various volt-
age characteristics are plotted against conduction angle for
half- and full-wave phase control circuits in Figure AN1003.3
and Figure AN1003.4.
Control Control
Circuit Circuit
Line Load Line Load
Control
Circuit
Load Load
1.4
as Fraction of Full Conduction
1.2
240 120
0.2
Output Voltage
AVG 200 100
0 RMS
0 20 40 60 80 100 120 140 160 180
160 80
Conduction Angle (θ)
120 60
Figure AN1003.3 Half-Wave Phase Control (Sinusoidal)
80 40
AVG
40 20
θ
0 0
0 20 40 60 80 100 120 140 160 180
FULL WAVE
θ Conduction Angle (θ)
1.6
Peak Voltage
Normal Sine Wave RMS Voltage Power
1.4 θ
as Fraction of Full Conduction
FULL WAVE
1.2 Input
Voltage
θ
RMS
230 V 115 V
1.0 360 180
Power
320 160
0.8
Peak Voltage
280 140
0.6
240 120
0.4 RMS
Output Voltage
motors change with applied voltage, they do not follow this curve Conduction Angle (θ)
precisely. To use the curves, find the full-wave rated power of the
load, and then multiply by the ratio associated with the specific Figure AN1003.6 Output Voltage of Full-wave Phase Control
Control Characteristics Upon final selection of the capacitor, the curve shown in Figure
AN1003.8 can be used in determining the charging resistance
A relaxation oscillator is the simplest and most common control needed to obtain the desired control characteristics.
circuit for phase control. Figure AN1003.7 illustrates this circuit
as it would be used with a thyristor. Turn-on of the thyristor Many circuits begin each half-cycle with the capacitor voltage at
occurs when the capacitor is charged through the resistor from a or near zero. However, most circuits leave a relatively large
voltage or current source until the breakover voltage of the residual voltage on the capacitor after discharge. Therefore, the
switching device is reached. Then, the switching device changes charging resistor must be determined on the basis of additional
to its on state, and the capacitor is discharged through the thyris- charge necessary to raise the capacitor to trigger potential.
tor gate. Trigger devices used are neon bulbs, unijunction tran- For example, assume that we want to trigger an S2010L SCR
sistors, and three-, four-, or five-layer semiconductor trigger with a 32 V trigger diac. A 0.1 µF capacitor will supply the neces-
devices. Phase control of the output waveform is obtained by sary SCR gate current with the trigger diac. Assume a 50 V dc
varying the RC time constant of the charging circuit so the trigger power supply, 30° minimum conduction angle, and 150° maxi-
device breakdown occurs at different phase angles within the mum conduction angle with a 60 Hz input power source. At
controlled half or full cycle. approximately 32 V, the diac triggers leaving 0.66 VBO of diac
voltage on the capacitor. In order for diac to trigger, 22 V must be
added to the capacitor potential, and 40 V additional (50-10) are
available. The capacitor must be charged to 22/40 or 0.55 of the
Switching
Device available charging voltage in the desired time. Looking at Figure
R
AN1003.8, 0.55 of charging voltage represents 0.8 time constant.
The 30° conduction angle required that the firing pulse be
Voltage
or
SCR
Triac
delayed 150° or 6.92 ms. (The period of 1/2 cycle at 60 Hz is
Current
C
8.33 ms.) To obtain this time delay:
Source
6.92 ms = 0.8 RC
RC = 8.68 ms
if C = 0.10 µF
Figure AN1003.7 Relaxation Oscillator Thyristor Trigger Circuit –3
8.68 ´10
Figure AN1003.8 shows the capacitor voltage-time characteristic then, R = -------------------------- = 86,000 W
–6
if the relaxation oscillator is to be operated from a pure DC 0.1 ´10
source. To obtain the minimum R (150° conduction angle), the delay is
30° or
(30/180) x 8.33 = 1.39 ms
1.0
1.39 ms = 0.8 RC
0.9 RC = 1.74 ms
–3
1.74 ´10
R = --------------------------- = 17,400 W
)
0.8 –6
0.1 ´10
Supply Source Voltage
Capacitor Voltage
0.7
Using practical values, a 100 k potentiometer with up to 17 k min-
0.6
imum (residual) resistance should be used. Similar calculations
using conduction angles between the maximum and minimum
0.5 values will give control resistance versus power characteristic of
this circuit.
0.4
(
0.3
The basic full-wave triac phase control circuit shown in
0.2
Figure AN1003.9 requires only four components. Adjustable
0.1
resistor R1 and C1 are a single-element phase-shift network.
When the voltage across C1 reaches breakover voltage (VBO) of
0 the diac, C1 is partially discharged by the diac into the triac gate.
0 1 2 3 4 5 6 The triac is then triggered into the conduction mode for the
Time Constants remainder of that half-cycle. In this circuit, triggering is in Quad-
rants I and III. The unique simplicity of this circuit makes it suit-
Figure AN1003.8 Capacitor Charging from DC Source able for applications with small control range.
Usually, the design starting point is the selection of a capacitance
value which will reliably trigger the thyristor when the capacitance
is discharged. Trigger devices and thyristor gate triggering char-
acteristics play a part in the selection. All the device characteris-
tics are not always completely specified in applications, so
experimental determination is sometimes needed.
Load Load
Triac
R1 250 k (Q2010L5) R4 Triac
3.3 k
100 (Q2010L5)
R2 68 k
3.3 k
R2 R1 250 k
120 V R3
(60 Hz) (For Inductive 120 V
Loads) (60 Hz)
100 k
C1 Diac 0.1 µF Trim
0.1 µF C2 C1 Diac
HT34B
0.1 µF 0.1 µF HT34B
L1
Ramp
Load
UJT Triggering Level
Cool R2
Pedestal C1 R3 *
Hot 3.3 k
UJT Emitter Voltage 100
0
Time
Load R1
AC Q1
Input D1
D1 D2 R6
R2 "Gain"
R1 C2 C3 *
0.1 µF HT-32
R3 R7 R8 Q2 100 V
120 V D5 Triac
D3 D4 D6
(60 Hz) R5 Q1 Note: L1 and C1 form an * dv/dt snubber network
Temp RFI filter that may be eliminated when required
C1
R4 T T1
AC AC
Input Load
Voltage Current R1 C1, C3 L1 Q1
C2 C3 C4 *
HT-32
0.1 µF
100 V
AC AC
Input Load
Voltage Current R2 C1, C2, C4 L1 Q1
R3
+
DC
MTR 1.5 A
3.3 k AC AC
- 100 Input Load
Voltage Current R2 CR1 SCR1 R3
Q4006LH4 MT2
250 k
115 V ac 120 V ac 0.8 A 500 k IN4003 EC103B 1k
Input 15 k 1/2 W G MT1 60 Hz
Not
HT-32 0.1 µF 120 V ac 8.5 A 100 k IN4003 S2010F1 Required
400 V
60 Hz
0.1 µF 0.1 µF 1k
400 V 100 V
240 V ac 0.8 A 1M IN4004 EC103D
60 Hz
Not
Figure AN1003.16 Circuit for Phase Controlling a Permanent Magnet 240 V ac 8.5 A 250 k IN4004 S4010F1 Required
Motor 60 Hz
1M 1k
PM motors normally require full-wave DC rectification. Therefore, 240 V ac 2.5 A IN4004 T106D1
the alternistor triac controller should be connected in series with 50Hz
the AC input side of the rectifier bridge. The possible alternative
of putting an SCR controller in series with the motor on the DC Figure AN1003.17 Half-wave Control, 0° to 90° Conduction
side of the rectifier bridge can be a challenge when it comes to
Figure AN1003.18 shows a half-wave phase control circuit using
timing and delayed turn-on near the end of the half cycle. The
an SCR to control a universal motor. This circuit is better than
alternistor triac controller shown in Figure AN1003.16 offers a
simple resistance firing circuits because the phase-shifting char-
wide range control so that the alternistror triac can be triggered at
acteristics of the RC network permit the firing of the SCR beyond
a small conduction angle or low motor speed; the rectifiers and
the peak of the impressed voltage, resulting in small conduction
alternistors should have similar voltage ratings, with all based on
angles and very slow speed.
line voltage and actual motor load requirements.
Universal Motor
SCR Phase Control
Figure AN1003.17 shows a very simple variable resistance half- M
wave circuit. It provides phase retard from essentially zero (SCR
R1
full on) to 90 electrical degrees of the anode voltage wave (SCR 3.3 k
half on). Diode CR1 blocks reverse gate voltage on the negative
half-cycle of anode supply voltage. This protects the reverse gate D1
SCR1
junction of sensitive SCRs and keeps power dissipation low for R2
CR1
AC
gate resistors on the negative half cycle. The diode is rated to Supply
block at least the peak value of the AC supply voltage. The retard
angle cannot be extended beyond the 90-degree point because HT-32
the trigger circuit supply voltage and the trigger voltage produc- C1
ing the gate current to fire are in phase. At the peak of the AC
supply voltage, the SCR can still be triggered with the maximum
value of resistance between anode and gate. Since the SCR will AC AC
trigger and latch into conduction the first time IGT is reached, its Input
Voltage
Load
Current R2 CR1 SCR1 C1
conduction cannot be delayed beyond 90 electrical degrees with this
circuit.
120 V ac 8A 150 k IN4003 S2015L 0.1µF 200 V
60 Hz
Phase Control from Logic (DC) Inputs For a circuit to control a heavy-duty inductive load where an
alternistor is not compatible or available, two SCRs can be driven
Triacs can also be phase-controlled from pulsed DC unidirec- by an inexpensive TO-92 triac to make a very high current triac or
tional inputs such as those produced by a digital logic control alternistor equivalent, as shown in Figure AN1003.21. See ”Rela-
system. Therefore, a microprocessor can be interfaced to AC tionship of IAV, IRMS, and IPK’ in AN1009 for design calcula-
load by using a sensitive gate triac to control a lamp's intensity or tions.
a motor's speed.
There are two ways to interface the unidirectional logic pulse to Hot
Load
control a triac. Figure AN1003.19 illustrates one easy way if load
current is approximately 5 A or less. The sensitive gate triac MT2
serves as a direct power switch controlled by HTL, TTL, CMOS, Triac A
Non-sensitive
K G Gate SCRs
or integrated circuit operational amplifier. A timed pulse from the
system's logic can activate the triac anywhere in the AC sine- K A
Gate Pulse
wave producing a phase-controlled load. G G
Input
MT1 OR
nected to common ground. MT1 of the triac is the return for 250 V Triac or
4 Alternistor
both main terminal junctions as well as the gate junction. G
MT1
R3
Traditionally, microcontrollers were too large and expensive to be
G
used in small consumer applications such as a light dimmer.
MT1
T Z
+
C5 Microchip Technology Inc. of Chandler, Arizona has developed a
MT2
line of 8-pin microcontrollers without sacrificing the functionality
115 V ac
220 V ac L
D1
R5 R6
of their larger counterparts. These devices do not provide high
C1 8 7 6 5
Touch
Plate drive outputs, but when combined with a sensitive triac can be
C2 TRIG VSS EXT SENS
used in a cost-effective light dimmer.
LS7631 / LS7632
R1
VDD MODE CAP SYNC
R4
Figure AN1003.23 illustrates a simple circuit using a transformer-
R2
N
1 2 3 4
less power supply, PIC 12C508 microcontroller, and a sensitive
NOTE: As a precaution,
transformer should have C3 C4 triac configured to provide a light dimmer control. R3 is connected
to the hot lead of the AC power line and to pin GP4. The ESD pro-
thermal protection.
Halogen
Lamp tection diodes of the input structure allow this connection without
115 V ac 220 V ac damage. When the voltage on the AC power line is positive, the
C1 = 0.15 µF, 200 V
C2 = 0.22 µF, 200 V
R3 = 62, ¼ W
R4 = 1 M to 5 M, ¼ W
C1 = 0.15 µF, 400 V
C2 = 0.1 µF, 400 V
R3 = 62, ¼ W
R4 = 1 M to 5 M, ¼ W
protection diode form the input to VDD is forward biased, and the
C3 = 0.02 µF, 12 V (Selected for sensitivity) C3 = 0.02 µF, 12 V (Selected for sensitivity) input buffer will see approximately VDD + 0.7 V. The software will
read this pin as high. When the voltage on the line is negative,
C4 = 0.002 µF, 12 V R5, R6 = 4.7 M, ¼ W C4 = 0.002 µF, 12 V R5, R6 = 4.7 M, ¼ W
C5 = 100 µF, 12 V D1 = 1N4148 C5 = 100 µF, 12 V D1 = 1N4148
R1 = 270, ¼ W
R2 = 680 k, ¼ W
Z = 5.6 V, 1 W Zener
T = Q4006LH4 Alternistor
R1 = 1 k, ¼ W
R2 = 1.5 M, ¼ W
Z = 5.6 V, 1 W Zener
T = Q6006LH4 Alternistor
the protection diode from VSS to the input pin is forward biased,
L = 100 µH (RFI Filter) L = 200 µH (RFI Filter) and the input buffer sees approximately VSS - 0.7 V. The software
will read the pin as low. By polling GP4 for a change in state, the
Figure AN1003.20 Typical Touch Plate Halogen Lamp Dimmer software can detect zero crossing.
C3
R1 D1 VDD
120 V ac 0.1 µF
47 1N4001
(High)
R2
RV1 D1
1M D3
Varistor 1N4001 C1 C2
1N5231 220 µF 0.01 µF
AC
(Return)
White
+5 V U1
150 W
Lamp
VDD VSS
GP0 Q1
R3 GP5
L4008L5
20 M
GP4 GP1 R6
470
GP3 GP2
12C508
Remote
Switch
Connector R4
JP1 Dim S1 470
3
R5
2 Bright S2 470
1
C3
R1 D1 VDD
.1µF
120VAC 47 1N4001
(HIGH)
R2
RV1 D1
1M D3
VARISTOR 1N4001 C1 C2
1N5231 220µF .01µF
AC
(RETURN)
WHITE
2000 W +5V
U1
GP5 GP0 Q1 Q2
R3 L4X8E5 Q4025L6
20M
GP4 GP1 R6
470
GP3 GP2
12C508
DECREASE HEAT R4
S1 470
R5
S2 470
INCREASE HEAT
Summary
The load currents chosen for the examples in this application
note were strictly arbitrary, and the component values will be the
same regardless of load current except for the power triac or
SCR. The voltage rating of the power thyristor devices must be a
minimum of 200 V for 120 V input voltage and 400 V for 240 V
input voltage.
The use of alternistors instead of triacs may be much more
acceptable in higher current applications and may eliminate the
need for any dv/dt snubber network.
For many electrical products in the consumer market, competitive
thyristor prices and simplified circuits make automatic control a
possibility. These simple circuits give the designer a good feel for
the nature of thyristor circuits and their design. More sophistica-
tion, such as speed and temperature feedback, can be devel-
oped as the control techniques become more familiar. A
remarkable phenomenon is the degree of control obtainable with
very simple circuits using thyristors. As a result, industrial and
consumer products will greatly benefit both in usability and mar-
ketability.