BEGERPANG OIL MILL CAP.

45 TPH FLOW CHART OF PALM OIL PROCESSING 2010
FFB WEIGHBRIDGE MAX.40 TONS FRUIT CAGE 34 X 10 TONS/LORY RE-TRESHING (DOUBLE THRESHING SYSTEM) STERILIZER CAP. 2 X 50 TONS TIPPLER BUNCH CONVEYOR

THRESHER NO. 1 Loose Fruit

EMPTY BUNCH

E/B RECYCLING CONVEYOR E/B CHRUSHER CAP 30 TPH

THRESHER NO. 2
KONDEBSATE
Sludge

FRUIT CONVEYOR FRUIT ELEVATOR

E/B CONVEYOR E/B PRESS

Field
E/B PRESSED ENRICH MULCH

LIQUOR TANK CAP. 1.5 TONS
LIQUOR CLARIFIER TANK CAP.30 TONS

TOP DISTRIBUTOR FRUIT CONVEYOR

DIGESTER
UNDER FLOW

OVER FLOW

CAKE BREAKER CONVEYOR

SCREW PRESS CAP. 3 X 20 TPH SCREW PRESS CAP. 1 X 15 TPH
Crude Oil

FIBRE CYCLONE NUT POLISHING DRUM

FIBRE

SAND TRAP TANK SWECO CAP. 3 X 15 TPH DCO TANK CAP. 9 TONS
BY PUMP

NUT CONVEYOR NUT TRANSPORT NUT HOPPER RIPPLE MILL
FIBRE/DUST

DISTRIBUTION TANK ( 1,5 TON)

SWECO SLUDGE CAP 20 TPH

Under flow

OIL CLARIFIER TANK ( CAP. 2 X 150 TONS )

1ST WINNOWING 2ND WINNOWING

SHELL

SHELL

SLUDGE TANK CAP 2 X 28 TONS PURE OIL TANK ( CAP. 1 X 28 TONS) SAND CYCLONE CAP 2 X 30 TPH CLAYBATH KERNEL CONVEYOR KERNEL ELEVATOR BALANCE TANK CAP. 4 TONS KERNEL SILO (CAP. 2 X 55 TONS) VACUM DRIER ( CAP. 1 X 14 TPH) KERNEL TRANSPORT OIL EXTRATION PUMP ( CAP. 2 X 14 TPH) EFFLUENT POND OIL SHORE TANK (CAP. 2 X 2500 T + 1 X 1000 T) KERNEL BULKING SILO ( CAP. 250 TONS ) KERNEL TRANSPORT DESPATCHED DESPATCHED BOILER FUEL CONVEYOR
SHELL

SLUDGE CENTRIFUGE CAP. 6 X 6 TPH Oil
Slufge

SLUDGE PIT CAP. 280 TONS

ENRICH MULCH COMPOSTING

40%) DILUTION CRUDE OIL ( DCO 67.40 % + NUT 13.02% PRESS CAKE ( FIBRE 13.01% TOTAL : 0.50 %) Avg.60% Losses Fruit/spl x 0.80 % CLAYBATH Shell Proportion 54.13 0.25% .0 % DIRT < 7.30% DIRT < 0.2 Shell Proportion 21.0 % BROKEN KERNEL < 20 % KERNEL EXTRACTION EFFICIENCY 6.78% OIL ( 24.30% 0.00% USB 0.40% TOTAL : 1.20 x 0.425 0.30% 0.134 52.07% WINNOWER .31 Oil Wet x 0.1 % RIPPLE MILL WINNOWER .00% Broken Kernel x 54.0/ (6.08% Recycle as Dilution Water Liquour 7 % PRESSING ( LOOSE FRUIT 69%) E/B Press 20% Pressed Bunch ( 13% ) 2.35% Fibre (13.30% 0.00% VM < 0.50%) 0.1 Shell Proportion 24% 4.10 % ) CPO 25 % Evaporation 0.30%) Wet Kernel (6.50 % 0.01% Shell (6.35) X 100%=94.134 0.50%) FFA < 3.Threshing CAKE BREAKER CONVEYOR ( FIBRE 13.50+1.25) X 100%= 96.60% Broken Kernel x 24% x 6.40 % + NUT 13.50%) Un-Striped Bunches (USB) 0.00% Broken Kernel x 0.8 x0.60% Looses Fruit/Spl x 0.134 0.050% Sludge Waste (42.95% Oil Wet x 0.10 % ) FIBRE ( 13.55% DEPERICARPER ( FIBRE 13.20 x 0.2485 Re-Cycle to Re.40%) 1.5/100 x 7.80%) Evaporation 0.50 % SLUGDE UNDER FLOW OIL EXTRACTION EFFICIENCY 24. OLDS x 0.NOS/100 x Avg.13% NUT 13.5/ (24.10 % ) CRUDE OIL ( CO 42.50 % x 6.03% DRY KERNEL ( 6% ) VM < 7.50 % x 6.30% 0.055 0.40 % + NUT 13.0+0.80 % Broken Kernel x 21.50 % 1.MASS BALANCE TARGET 2010 BEGERPANG OIL MILL FRESH FRUIT BUNCH ( FFB 100 % ) EVAPORATION 11% Sterilizer Condensate (18%) OIL LOSSES STERILIZER FRUIT BUNCH ( SFB 89% ) THRESHER SFB ( SFB 89% ) Condansate Sterilizer 18 % Recycle to Hot Water Tank 0.

Engineer Rudianto Compost Asst. Yani Maintence Foreman Bambang Tri Susi Compost Head of Foreman Laboratory Pendi Shift Foreman Daily Liliek Office Adm. Catur Riyadi Shift Coordinator Michael BP.STRUCTURE ORGANIZATION BEGERPANG OIL MILL 2010 Julianton Marbun Mill Manager Dedi Arfin Maint. Arifin Shift Foreman Workes MRP : 2 DRP : PW : STAFF= MRP = DRP = PW = Workes Workes Workes MRP : 19 MRP : 4 MRP : 5 DRP : DRP : 14 DRP : PW : PW : 8 PW : 6 79 51 10 146 Workes MRP : 15 DRP : 11 PW : Workes Workes MRP : 10 MRP : 4 DRP : 11 DRP : PW : 1 PW : 1 Workes MRP : 4 DRP : 5 PW : Workes MRP : 16 DRP : 10 PW : .Tambunan Shift Engineer Sihar Manurung Shift Engineer Nartim Godown Master A. Tarigan Security A. S.

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