TURBINE ROLLING

COLD START UP WARM START UP

HOT START UP

TURBINE ROLLING
METAL TEMP < 250 C
METAL TEMP 250 C- 450 C METAL TEMP 450 C

TURBINE ROLLING

EHC

TURBINE ROLLING

EHC

- SPEED LOOP - MANUAL / SGC

UNIT CONDITION
NO EQPT IN SERVICE METAL TEMP < 120 c

OIL SCHEME
START EOP CHARGING- STOP START AOP & OVEF START JOP OPEN GATE VALVE GEARING TG ROTOR ON STG

OIL SCHEME
CHARGE CONTROL OIL CHARGE GOVERNING RACK CHARGE LP B/P RACK

CW SCHEME
OPEN DIS VALVE 10 % OPEN CONDENSER WB AIR VENT START ONE CWP CHARGE CW SCH PHE

ACW SCHEME
FILL ACW TANK
CHARGE ACW SCHEME BY GRAVITY START ACW & ACWBP

DEAERATOR
FILL DEAERATOR
CHARGE PRDS HEADER START ONE BFP & PUT IN RECIRCULATION PREHEAT DEA & RAISE TEMP TO 80c

HOT WELL
FILL HW WITH DM WATER
START CEP & PUT IN RECIRCULATION CHARGE CONDENSATE SCHEME

HP B/P OIL SUPPLY

START OSU PUMPS
SLOWLY CHARGE OIL LINE ENSURE OPENING OF P&T LINE

FEEDING
CHARGE FW UPTO FEED CONTROL STATION START FEEDING OPEN MS,HRH,CRH,B/P DRAINS LIGHT UP BOILER WITH 2 OBS AFTER DRUM LEVEL SIGHTED DMT 90c . SURGING OF LEVEL.OPEN CBD TO CONTAIN DRUMLEVEL.CUTOUT 1 OB IF NECESSARY.

HP&LP B/P OPERATION

CUT IN 3rd OIL BURNER OPEN B/P 30% WHEN MS pr IS 5 K.sc & CHARGE REHEATERS BEFORE OPENING HP B/P CHECK SAFE DRUM LEVEL OPENING OF BOILER STOP VALVES CLOSE STARTUP VENT

HP&LP B/P OPERATION

VAC IS STABLE FURTHER OPENING ACCORDING TO SH3 O/L pr RAISE OPEN LP B/P @ HRH pr 2 K.sc RATE OF pr.RAISE MS- 1K.sc / 2 min HRH - 1K.sc / 4 min

FIXING PARAMETERS
METAL TEMP < 350c 50 k.sc OTHERS, ADD 50c WITH MAX METAL TEMP. ACCORDINGLY CHOOSE PR

WARMING UP
START CVS WARMING UP AT 23k.sc & 250c TEST VALVES&CVS OIL LINES OPEN EHC &CRH NRV SLIDE VALVES MADE THROUGH TCV IN AUTO

WARMING UP
BROUGHT ST.DEVICE TO ZERO OPEN MAL DRAINS GEN.TRIP IS RESET RESET TURBINE CHECK TRIP OIL PR IS 5 k.sc MIN TRIP OIL pr NEEDED IS 3.8 k.sc FOR SVs OPENING

WARMING UP
IF TRIP OIL PR IS BELOW 3.8 k.sc
i) ROTATE FILTERS ii) CHECK LUB OIL O/L TEMP

IF IT IS NOT RAISING TRIP THE m/c AND RESET

WARMING UP
RAISE ST.DEVICE
ST UP OIL pr STARTS REDUCING ESV STARTS OPEN AT 1.8 k.sc.IF NOT i) CHECK TEST VALVE IS OPENED ii)CHECK TRIP OIL pr IS ADEQUATE

WARMING UP
ESV OPENS AT 35% OF ST.DEVICE CHECK OPENING BY LIMIT SWITCH & AT LOCAL DURING WARMUP MS& HRH TEMP SHOULD DROP BELOW 300c AT 40k.sc PUT HP B/P INTO AUTO

WARMING UP
CHANGE STEAM TO SEALS FROM CRH, HP B/P D/S TEMP > 280c & CRH pr > 11 k.sc KEEP IT FOR 20 MIN BEF ROLLING ROTATE DUPLEX FILTER BEF ROLLING HP B/P OPENING MIN 50%

WARMING UP
RECORD METAL TEMP, SUPERVISORY READING,BRG TEMP START ROLLING AS PER CRITERION MARGIN SHOULD BE ABOVE 30 k EHC MADE THROUGH CRH NRV SLIDE VALVE IS THROUGH

WARMING UP
FC NRV TEST VALVES MADE THROUGH ST.DEVICE AT MAX

ROLLING TO 600 RPM

RAISE SPEED SET pt TO 600 RPM JOP STOPS AT 540RPM ON AUTO

SPEED SLOPES
0-600 RPM - 300RPM/MIN 600-2850 RPM 600RPM/MIN

600

3000

rpm

ROLLING TO 3000 RPM

WATCH HP SHAFT & CASING TEMP FOR ITS WARMING UP MARGIN > 30k ACCELERATION RATE 10 k - 200 RPM 20 k - 400 RPM 30 k - 600 RPM

DN / DT
TO AVOID CRITICAL SPEED REQ .CONDITIONS i) GCB OPEN ii) SPEED 600 2850 RPM iii) ACCN < 108 RPM /

CRITICAL SPEED
HP IP LP GEN COMBINE D

4230

3858

1818

1370

1544

II

TURBINE ROTOR >3600

2126

3000 rpm
NOTE DOWN VIBRATIONS CHECK TCV OPERATION IN AUTO AS THERE IS NO TRIPPING FOR BRG.TEMP RISE CHECK FOR STOPPING OF AOP AT 3000 RPM IF TURBINE TRIPS ON GEN.PROTECTION HELD AT 600 RPM

SYNCHONISATION
MATCH SPEED WITH GRID CLOSE FIELD BREAKER MATCH M/C VOLTAGE & GRID VOLTAGE AUTO SYNCHRONISE

LOAD RAISING
A4 TO DEA MADE THROUGH START 5th MILL LOAD 150MW . 140 k.sc TEMP 500c . LOAD 210MW . 150 k.sc TEMP 540c