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thiết kế nhà máy sản xuất tinh bột
thiết kế nhà máy sản xuất tinh bột
TI:
SN XUT NH MY TINH BT
12150341
DNG C LONG
12128351
NG TH NHUNG
12089271
12126341
MC LC
M U....................................................................................................................... 1
PHN 1 : TNH HNH SN XUT TINH BT KHOAI M..................................1
1.
NAM............................................................................................................................. 1
1.1.
VC CHU .............................................................................................................. 1
1.2.
LP LUN K THUT.....................................................................................5
2.1.
2.2.
3.1.
C IM CY SN.....................................................................................7
3.2.
3.3.
VN V BO QUN C SN..............................................................15
3.6.
LA CHN A IM XY DNG..........................................................19
4.1.
4.2.
4.2.1. NGM............................................................................................................. 28
4.2.1.1.
MC CH................................................................................................28
4.2.1.2.
THNG S K THUT..........................................................................28
4.2.2. RA V BC V..........................................................................................28
4.2.2.1.
MC CH................................................................................................28
4.2.2.2.
4.2.2.3.
4.2.2.4.
THIT B....................................................................................................30
4.2.3. CT KHC....................................................................................................31
4.2.3.1.
MC CH................................................................................................31
4.2.3.2.
4.2.3.3.
THIT B CT KHC..............................................................................31
4.2.4. NGHIN.........................................................................................................32
4.2.4.1.
MC CH................................................................................................32
4.2.4.2.
4.2.4.3.
4.2.4.3.
THNG S K THUT..........................................................................33
4.2.4.4.
MC CH................................................................................................36
4.2.5.2.
4.2.5.3.
4.2.5.4.
THNG S K THUT..........................................................................37
4.2.5.5.
HA CHT S DNG.............................................................................37
4.2.6.1.
MC CH................................................................................................38
4.2.6.2.
4.2.6.3.
MC CH................................................................................................39
4.2.7.2.
MC CH................................................................................................40
4.2.8.2.
4.2.8.3.
4.2.8.4.
THNG S K THUT..........................................................................40
MC CH................................................................................................41
4.2.9.2.
4.2.9.3.
4.2.9.4.
4.2.10.
BAO GI....................................................................................................44
4.2.10.1. MC CH................................................................................................44
PHN 5 : X L NC THI...............................................................................46
5.1 CC DNG CHT THI...................................................................................46
5.1.1. KH THI........................................................................................................46
5.1.2 NC THI.....................................................................................................47
5.1.2.1. NGUN PHT SINH V C TRNG CA NC THI SN XUT
TINH BT SN.........................................................................................................47
5.1.2.2. PHN LOI NC THI NH MY......................................................48
5.1.3. CHT THI RN...........................................................................................48
5.2. CC BIN PHP GIM THIU NHIM...................................................48
5.2.1. GIM THIU NHIM MI TRNG DO BI...................................48
5.2.1.1.
PHM 48
5.2.1.2..... I VI NHIM BI DO HOT NG GIAO THNG V KHU
VC THU MUA NGUYN VT LIU...................................................................49
M U
Tinh bt c trong t nhin trong cc qu, c nh: ng cc. Cc loi lng thc c
coi l nguyn liu ch yu sn xut ra tinh bt. Tinh bt cng vi protein v cht
bo l mt thnh phn quan trng bc nht trong ch dinh dng ca loi ngi
cng nh nhiu loi ng vt khc. Ngoi s dng lm thc phm ra, tinh bt cn
c dng trong cng nghip sn xut giy, ru, bng b xng. Tinh bt c tch
ra t ht nh ng v la m, t r v c nh sn, khoai ty, dong l nhng loi tinh bt
chnh dng trong cng nghip. Trong s cc loi tinh bt th tinh bt khoai m c nhiu
u im hn cc loi tinh bt khc.
Gi c ca tinh bt sn th thp hn so vi tinh bt go v tinh bt la m. Hin ti v
trong tng lai gi c ca tinh bt go s khng gim so vi tinh bt sn do cng ngh
sn xut tinh bt go phc tp hn cng nh chnh sch ca chnh ph khng khuyn
khch s dng tinh bt go trong cc ngnh cng nghip khc.
Tinh bt la m khng cnh tranh li tinh bt khoai m v loi tinh bt ny hin nay ch
yu c nhp khu nn s lng khng nhiu v gi c li cao.
Hng pht trin ca cy sn ch yu p ng nhu cu ca th trng trong v
ngoi nc l thm canh tng nng sut t gi tr tng sn lng ngy cng tng.
Bn cnh , vic u t cho khu ch bin tng gi tr sn phm cng l cng vic
rt cn phi gii quyt. thc s l nhng kh khn m cc nh my sn xut tinh
bt khoai m phi i mt. Chnh v th, nhm chng em chn ti ny cng nhau
tm hiu v a ra nhng phng n kh thi nht c th duy tr hot ng cho mt
nh my sn xut tinh bt khoai m.
PHN 1 : TNH HNH SN XUT TINH BT KHOAI M
1. TNH HNH SN XUT TINH BT SN TRN TH GII V VIT NAM
1.1. Tnh hnh sn xut tinh bt sn trn Th gii v khu vc Chu
Sn l loi cy lng thc quan trng nhiu nc trn th gii. Sn c xut x
t Trung Nam M. Sau pht trin sang Chu Phi, Chu , Cng vi s pht trin
ca nhiu ngnh cng nghip cy sn ngy cng tr nn c gi tr kinh t cao.
Nm 2011, ton th gii c 100 nc trng sn vi tng din tch t 19,64
triu ha, nng sut c ti bnh qun 12,83 tn/ ha, sn lng 252,20 triu tn (FAO,
2013).
-1-
-2-
-3-
-4-
Thng tin kinh t th trng tt hn. H thng giao thng khng ngng c
m rng.
thnh ti cc huyn Long Thnh (ng Nai), Tn Bin (Ty Ninh), c cng sut ch
bin trung bnh t 100 400 tn c ti/ngy. Cng vi nhng thun li v th trng
tiu th sn (khng ngng c m rng) nn vi nng sut thit k cho nh my d
kin 50 tn tinh bt thnh phm/ngy l iu khng qu kh c th thc hin.
Nh my sn xut tinh bt sn ra i ph hp vi chnh sch pht trin kinh t
ca chnh ph ni chung v cc ngnh cng nghip ch bin ni ring. Hn na cc
nh my ch bin tinh bt sn ngoi vic gip gii quyt cng n vic lm cho ngi
dn cn gp phn y mnh xut khu cc sn phm c gi tr kinh t cao ra th trng
th gii.
-5-
1995
79,0
606,3
602,1
283,7
560,8
2000
9,9
82,1
83,8
38,0
16,1
2005
8,5
89,4
133,0
89,4
98,8
2010
7,3
104,6
155,0
133,2
90,1
2011
17,1
117,2
168,6
154,6
99,0
Din tch trng sn Vit Nam (1000ha) phn theo vng t nm 1995-2011
Vng sinh thi
ng bng sng Hng
Trung du min ni pha Bc
Bc trung b v duyn hi min trung
Ty Nguyn
ng Nam B
ng bng Sng Cu Long
Tng cng
1995
10,9
80,4
94,0
32,6
49,3
10,2
277,4
-6-
2000
9,9
82,1
83,8
38,0
16,1
7,7
237,6
2005
8,5
89,4
133,0
89,4
98,8
6,4
425,5
2010
7,3
104,6
155,0
133,2
90,1
6,0
496,2
2011
17,1
117,2
168,6
154,6
99,0
3,6
560,1
Hnh 2: Cy sn (khoai m)
3.1. c im cy sn
Cy sn hay cn gi l cy khoai m l cy lng thc a m nn c trng nhiu
nhng nc c kh hu nhit i, c tn khoa hc l Manihot esculenta Crantza. cy
lng thc n c hng nm, c th sng lu nm, thuc h thu du Euphorbiaceae. L
kha thnh nhiu thy, c th dng lm thc n chn nui gia sc. R ngang pht
trin thnh c v tch lu tinh bt. C sn di khi luc chn c mu trng c, hm
lng tinh bt cao. Sn luc chn c v do, thm c trng. Sn c thi gian sinh
trng thay i t 6 n 12 thng, c ni ti 18 thng, ty thuc ging, v trng, a
bn trng v mc ch s dng.
3.2. Tnh hnh trng sn
Trn th gii, sn c trng bi nhng h nng dn sn xut nh lm lng thcthc phm, thc n gia sc v bn. Sn ch yu trng trn t ngho v dng k
thut canh tc truyn thng.
Cy sn c trng trn 92 nc ca vng nhit i v cn nhit i v l ngun
lng thc ca khong 500 triu ngi.
Vit Nam, sn cng vi khoai l cy lng thc quan trng th ba sau la v ng.
-7-
HL24
20
36,7
25,8
6 9
Sn c nhiu loi khc nhau v mu sc, thn cy, l, v c, tht c. Tuy nhin,
trong cng nghip sn xut tinh bt ngi ta phn sn thnh hai loi sn ng v sn
ngt.
-
Sn ng: cho nng sut cao, c to, hm lng tinh bt trong c cao, c nhiu
nha c, hm lng cyanhydric cao, n ti b ng c.
ng knh c t 2 8cm.
C thng c 4 phn chnh gm: v g, v c, tht c v li.
-9-
b. V c (V tht)
-
L thnh phn ch yu ca c.
- 10 -
T l %
70,25
21,45
1,12
0,4
1,11
5,13
0,54
a. Tinh bt
Tinh bt l thnh phn quan trng ca c khoai m, bao gm hai thnh phn:
-
Amylo: 15 25%.
Amylopectin: 75 85%.
- 11 -
- 12 -
d. Vitamin v khong
-
Cc hp cht khc
Ngoi nhng cht dinh dng trn, trong c sn cn c cha c t, tanin, sc t v
cc h enzyme phc tp. y l nhng cht gy nh hng xu n cht lng tinh bt
sau ny (ch yu v mu sc).
a. c t
Trong c khoai m, HCN tn ti di dng cyanogenic glucoside gm 2 loi
linamarin v lotaustralin.
-
Di tc dng ca dch v c cha HCl hoc men tiu ha, cht ny b phn hy
v gii phng ra acid cyanhydric l cht c i vi ngi.
C10H17O6N
H2O
(Linamarin)
C6H12O6
(Glucose)
(CH3)2O
(Aceton)
Acid Hydrocyanic
HCN
Ty theo ging sn, iu kin t ai, ch canh tc v thi gian thu hoch m
hm lng HCN c khc nhau.
S phn b cht c trong c sn khng u: cung c cha nhiu cht c hn
gia c, lp v tht cha nhiu HCN hn c k n l li sn, phn tht sn c cha
cht c t hn.
Cc glucoside ny ha tan tt trong nc nn trong qu trnh sn xut tinh bt, c
t s theo nc dch thi ra ngoi. V vy mc d sn ng c hm lng c t cao
nhng sn phm tinh bt t sn vn c th s dng lm thc phm.
Do cc glucoside ny tp trung nhiu v c do khi ch bin nn tch dch bo
nhanh khng nh hng n mu sc ca tinh bt sau ny v HCN s tc dng vi
Fe cho ra mui cyanate st c mu xm lm en bt.
- 13 -
b. Enzyme
Cc enzyme trong sn ti nay cha c nghin cu k. Ngi ta cho rng trong
s cc enzyme c trong c sn th h enzyme polyphenoloxydase l enzym c nh
hng ln n cht lng sn trong qu trnh bo qun v ch bin.
Khi cha o ln, cc enzyme ny trong c s hot ng yu v n nh nhng khi
o c ln th cc enzyme ny c iu kin hot ng mnh, khi enzyme
polyphenoloxydase s xc tc qu trnh oxy ha polyphenol to octorinon sau tng
hp cc cht khng c bn cht phenol (cc acid amine) to ra cc sn phm c mu.
Trong nhm enzyme polyphenoloxydase c nhng enzyme oxy ha cc
monophenol m in hnh l tyrosinase xc tc s oxy ha acid amin tyrosine to ra
quinon tng ng. Cc quinon sau mt lot chuyn ha sinh ra sc t mu xm en gi
l melanin. y l mt trong nhng nguyn nhn lm cho tht sn c mu en (dn
gian gi l chy nha).
Ngoi tyrosinase, cc enzyme oxy ha kh khc cng gp phn lm tn tht cht kh.
c. Tanin
-
nh gi cht lng ca c sn
- 14 -
C dp nt v gy vn khng qu 3%.
Khng c c thi.
Vn v bo qun c sn
Bo qun bng cch nhng hoc phun dung dch nc vi 0,5%, sau dng
tru hoc ct ph kn ng khoai m, bo qun theo phng php ny c th bo
qun trong 15 25 ngy.
- 15 -
Hm lng m: 13%.
Hm lng x 2%.
Bt mu trng kh v mn.
- 16 -
3.7.
ng dng ca tinh bt sn
Bn, min, m ng, m si, bnh trng l nhng sn phm thc phm rt thng
dng quy m lng x c ch bin t tinh bt sn.
Bng con ng thy phn, tinh bt l nguyn liu chnh sn xut ra cc loi
sn phm nh: mch nha, glucose, sorbitol, maltodextrin,
d. Sn xut ng glucose
-
Cht lng tinh bt nh hng n cht lng sn phm v hiu sut thu hi.
Cht lng tinh bt thp qu trnh ng ha ko di, phn ng khng trit ,
sn phm c mu xu kh khn cho qu trnh x l, hiu sut thu hi thp.
- 17 -
e. Sn xut m chnh
-
Tinh bt c dng trong sn sut m chnh bng phng php ln men s dng
nhng chng vi sinh vt c kh nng tng hp cc acid amin t cc ngun
glucid v m v c sau tch ly acid glutamic sn xut m chnh.
Phng php ny c nhiu u im: khng cn s dng nguyn liu protid,
khng cn s dng nhiu ha cht v thit b chu n mn, hiu sut cao gi
thnh h.
3.7.2. ng dng tinh bt sn trong mt s ngnh cng nghip khc
b. Thc n gia sc
-
c. Dc phm
-
d. Dt nhum
-
- 18 -
e. Sn xut giy
-
La chn a im xy dng
Din tch
Nng sut
Sn lng
(1000 ha)
6,7
118,0
(tn/ha)
15,7
12,0
(1000 tn)
105,1
1.494,5
175,0
16,6
3.027,5
149,5
96,5
6,5
550,6
17,0
25,8
15,3
16,8
2.542,0
2.485,1
99,3
9.745,5
Din tch trng sn t 0,8 nghn ha (nm 2000) tng ln 43,3 nghn ha (nm
2005).
- 20 -
c im a hnh
im
khu t 13.57%
Ngp lt 5,88%
bng phng 4.98%
Kh hu 2.71%
khu t
30.67%
Gi khu t 10.03%
ln khu t 7.08%
Cp t ging khoan ring 9.78%
Tip ni vi ng b 3.91%
H tng
Tip ni vi cng, sng, bin 2.74%
k thut
29.33%
X l nc thi 3.13%
X l rc thi 2.74%
Cung cp nguyn
Th
trng
20%
vt liu 12%
c im th trng 4.27%
V tr so vi khu dn c 4.35%
Nh my ln cn 4.98%
- 21 -
Cc nhn t a im
Mc nh
im
gi
HS
a im
TN
4.98 19.92
19.92
GT
BP
1. c im khu t
1.1 c im a hnh
1.1.1 bng phng ca khu
Bng phng
t 4,98%
Mp m
1.4
Rt mp m
0.4
Khng
5.88%
1.6
C kh nng
0.4
6.972
7.84 23.52
12.544
2.71
Thun li
2.6
t thun li
1.4
Khng thun
0.4
li
Rt ph hp
4.6
Ph hp
3.6
Chp nhn
2.6
c
Hi cao
1.6
Qu cao
t c
14.0 28.16
7.08%
Xp x vi
yu cu
- 22 -
23.52
7.046
7.046
7.046
8.72
31.392
22.672 22.672
14.08
14.08
Cc nhn t a im
Mc nh gi
im
HSG
a im
TN
9.78
39.12
39.12
BP
2. H tng k thut
2.1 Cp nc
2.1.1 Kh nng khoan
Khoan c,
9.78%
r
Khoan c,
2.4
t
C kh nng
1.2
Rt thun li
li ng sng
Thun li
3.6
2.74%
2.2.2 Giao thng ni
khng thun li
1.2
n mng li ng
1.6
b 3.91%
thun li
11.736
Xy dng phc
0.6
tp
- 23 -
2.19
10.95
7.884
2.628
5.21
8.336
8.336
3.126
Cc nhn t a im
Mc nh gi
im
HSG
a im
TN
3.52
14.08
BP
9.152
9.152
Rt thun li
2.6
1.4
Khng thun li
0.4
Thp
2.8
ring (chi ph xy
Trung bnh
1.8
Cao
0.8
Thp
2.8
mua) 2.35%
Trung bnh
1.8
Cao
0.8
2.4 X l nc thi
Thp
2.8
(chi ph x l) 3.13%
Trung bnh
1.8
Cao
0.8
2.5 X l rc thi
Rt thun li
(tnh trng cc c s
Thun li
2.6
x l, kh nng tn
t thun li
1.4
Khng thun
0.4
li
- 24 -
1.67
4.676
4.676
4.676
3.36
9.408
9.408
9.408
8.046
8.046
8.046
7.124
7.124
7.124
4.47
2.74
Cc nhn t a im
Mc nh gi
im
HSG
a im
TN
5.6
22.4
BP
7.84
7.84
11.14
11.14
10.44
10.44
3. Nhn t th tng
3.1 Cung cp nguyn
liu
3.1.1 Ngun cung cp
Rt thun li
Thun li
2.6
t thun li
1.4
Khng thun
0.4
3.1.2 Gi nguyn vt
li
Rt thp
4.6
liu 6.4%
Thp
Chp nhn
c
Hi cao
0.4
3.2.1 V tr n th
Rt thun li
Thun li
2.4
Ph hp yu
1.2
3.2.2 Quan h nh my
cu
Rt thun li
Thun li
2.6
4.98%
t thun li
1.4
Khng thun
0.4
5.57
11.14
li
- 25 -
4.35
4.98
17.4
19.92
12.948
6.972
Cc nhn t a im
4. Lc lng lao ng
Mc nh gi
im
HSG
a im
TN
BP
Lao ng nhiu
4.4
T
9.7
42.68
42.68
42.68
Lao ng c sn
3.4
10.67%
Lao ng va 1.4
5. Quan h th
5.1 Nh my ln cn
C li
3.6
4.98%
Khng c li
2.2
C hi
0.6
5.2 V tr n khu dn
10-20 pht
4.6
20-30 pht
3.4
5.53
12.16
12.166
4.35%
Cc nhn t a im
30-40 pht
2.2
hn 40 pht
Mc nh gi
im
3.318
3.78
12.85
12.85
12.852
HSG
a im
TN
Tng s im
T
400
Tng s %
100
BP
V tr xp t theo im
a im chn
- 26 -
- 27 -
4.2.
Mc ch
Qu trnh ngm nhm mc ch tch bt mt lng cht ha tan trong nguyn liu,
lm b t ct nng cao hiu sut qu trnh ra sau ny.
4.2.1.2.
Thng s k thut
Mc ch
a. Bin i vt l
Sau khi ra s tch c 94 97% tp cht ra khi c, khi lng c gim cn
93 94,5%.
b. Bin i ha l
C s tch mt s cht ho tan trong nguyn liu nh c t, sc t,
tannin vo trong nc ra.
c. Bin i ha sinh
S hot ng ca cc enzyme oxy ha lm en c khoai m nhng ch b try
xc.
4.2.2.3.
Phng php ra v bc v
- 28 -
- 29 -
Thit b
Thit b ra c thng dng trong sn xut tinh bt khoai m l thit b thng hnh
tr c c l, ngp trong nc.
Nguyn tc hot ng:
-
Mt bm ly tm c lp mt u ca thng v c ni vi mt lot cc
cnh quay sp xp dc theo thng. Nhng cnh quay ny s to ra dng nc
ngc vi hng chuyn ng ca c, m bo cho c c ra sch.
Mc ch
a. Bin i vt l
C khoai m ban u c kch thc 15 20cm c ct thnh nhng on nh
hn c kch thc 5 6cm.
b. Bin i ha sinh
S hot ng ca cc enzyme oxy ha lm bin mu c khoai m nhng ch
b ct.
4.2.3.3.
Thit b ct khc
a. Cu to
Thit b ct khc c dng hnh hp ch nht thng hai u. Mt u cho nguyn
liu i vo, mt u tho nguyn liu ra sau khi ct khc. Thc hin chc nng
ct khc l h thng dao ct c b tr xung quanh mt trc chuyn ng nh
ng c.
- 31 -
Mc ch
y l khu quan trng nht trong vic quyt nh hiu sut thu hi tinh bt. S
ph v mng t bo cng trit th hiu sut tch tinh bt cng cao.
4.2.4.2.
a. Bin i vt l
c. Bin i sinh hc
V c ra sch trc khi nghin v thi gian khng qu lu nn s pht trin
ca vi sinh vt l khng ng k.
4.2.4.3.
Hiu sut nghin: c tnh bng phn trm tinh bt c gii phng trong qu
trnh nghin. Ph v t bo cng trit th hiu sut nghin cng cao. Gi tr sau
mi ln nghin c th dao ng t 70 90%.
Cc yu t nh hng n hiu sut nghin:
-
S vng quay trc: s vng quay cng ln th hiu sut nghin cng cao.
S vng quay.
S lng ba nghin.
Thng s k thut
- 33 -
- 34 -
- 35 -
4.2.5. Tch b
4.2.5.1.
Mc ch
Nguyn liu sau khi ra khi thit b nghin c pha long n nng 27 oBx
bng nc sch hoc nc thu c sau qu trnh tch tinh bt. Hn hp sau khi pha
long c a n thit b ry tch tinh bt t do ra khi cc tp cht ln. Sau khi
qua ry nguyn liu c chia lm 2 phn:
-
- 36 -
4.2.5.3.
a. Bin i vt l
-
Sau qu trnh tch ta thu c hai phn: phn b th v phn nc dch (sa
tinh bt). B th bao gm cellulose v cc ht c kch thc to b gi li trn
ry v c tch ra ngoi nn phn nc dch ch cha cc ht tinh bt c kch
thc nh hn v mt lng ln cc cht ha tan. Kch thc ht huyn ph
trong nc dch gim.
b. Bin i ha sinh
Phn ng oxy ha do enzyme lm sm mu bt xy ra khng ng k do dch
sa thu c c hm lng nc tng i cao.
c. Bin i sinh hc
S pht trin ca vi sinh vt l khng ng k.
4.2.5.4.
Thng s k thut
Ha cht s dng
- 37 -
Mc ch
a. Bin i vt l
Tinh bt qua qu trnh tch dch bo c kt thnh khi cht hn, t trng khi
tinh bt tng.
b. Bin i ha hc
-
c. Bin i ha l
Sau qu trnh tch dch bo ta thu c hai phn l phn nc dch v phn tinh
bt t.
d. Bin i ha sinh
Trong thnh phn dch bo c cha nhiu cht khc nhau nhng trong sn xut
tinh bt c bit ch ti cc hp cht polyphenol v h enzyme
polyphenoloxydase. Khi t bo ca c b ph v, cc polyphenol tip xc vi oxy
v di tc dng ca enzyme polyphelnoloxydase s oxy ha to thnh cht mu
lm cho tinh bt mt mu trng. Lp tinh bt pha trn b mt s b oxy ha nhanh
hn lp di. Khi tinh bt chuyn mu th khng th ty ra hon ton cht mu
khi tinh bt bng nc sch c. Qu trnh oxy ha bt u t khi mi xt c
bit xy ra nhanh khi cc my o trn sa tinh bt th. Tinh bt chuyn mu s
lm gim gi tr ca sn phm. Do hn ch phn ng ny xy ra qu trnh
tch dch bo phi din ra nhanh v trit .
- 38 -
e. Bin i sinh hc
Trong dch bo thng c cha ng v cc hp cht dinh dng khc l mi
trng thun li cho vi sinh vt pht trin. Nu dch bo tip xc vi tinh bt
qu lu, vi sinh vt s s dng tinh bt nh mt ngun c cht v qu trnh ln men
s din ra mnh m to ra ethalnol, acid hu c v cc sn phm trao i cht khc
lm nh hng ti cht lng ca tinh bt thnh phm. Do cng cn hn ch
thi gian tip xc gia tinh bt v dch bo.
4.2.6.3.
Phn dung dch thu c bng cch pha long cho sau khi nghin c a
vo thit b ly tm tch dch bo. tch trit c dch bo phi tin hnh
ly tm t nht 2 ln.
Sau ln ly tm th nht, dch cha tinh bt c pha long ri a qua ry
tch b. Sa tinh bt lt qua ry c a vo my ly tm tch dch mt ln na.
Nng sa tinh bt vo my ly tm khong 3oBx. Nc dch ra khi my ly tm
c a i lng tip tc thu tinh bt loi hai.
4.2.7. Ra tinh bt
4.2.7.1.
Mc ch
- 39 -
Mc ch
a. Bin i vt l
Trong qu trnh tch tinh bt din ra s tch nc ra khi cc ht tinh bt di
tc dng ca trng lc hay lc li tm.
b. Bin i ha l
Nng cht kh ca hn hp sau khi tch nc tng ln.
4.2.8.3.
Sau khi tinh ch ta thu c dch sa tinh bt thun khit c nng 3 oBx. tch
nc ra khi tinh bt ta c em lng hoc ly tm. Thng thng ngi ta s dng thit
b ly tm tch tinh bt. Nguyn tc hot ng v cu to ca thit b tng t nh
phn tch dch bo.
Thng s k thut
Thi gian ly tm: cng nhanh cng tt nhng vn phi m bo khong thi
gian ti u c th tch c mt lng nc nht nh.
- 40 -
Mc ch
a. Bin i vt l
Trong qu trnh sy din ra s bc hi nc ra khi khi tinh bt dn n mt
s bin i vt l sau:
-
Cc ht tinh bt tch ri nhau, khi tinh bt chuyn t trng thi bt nho sang
trng thi cc ht bt kh.
b. Bin i ha hc
Nhng bin i ha hc trong qu trnh sy tinh bt din ra khng ng k, tr
mt s trng hp ta sy tinh bt nhit cao trong thi gian qu di s xy ra
mt s phn ng lm bin mu ht tinh bt.
c. Bin i ha l
Nhng bin i ha l din ra trong qu trnh sy tinh bt:
-
d. Bin i ha sinh
Cc enzyme c sn trong nguyn liu s b c ch.
- 41 -
e. Bin i sinh hc
Bin i sinh hc ch yu din ra trong qu trnh sy tinh bt l s c ch v
tiu dit cc vi sinh vt trn b mt vt liu.
4.2.9.3.
Sy tip xc: l phng php sy khng cho tc nhn sy tip xc trc tip vi
vt liu sy m tc nhn sy truyn nhit cho vt liu sy gin tip qua mt b
mt ngn.
a. Sy i lu
Qu trnh sy c lp vt liu ri xp lp
Nguyn tc: trong cc thit b sy loi ny, vt liu c b tr nm yn ti ch
(trng thi tnh) v dng tc nhn thi song song dc theo b mt vt liu.
- 42 -
b. Sy tip xc
Mt phng php sy khc cng c ng dng trong k thut sy tinh bt l
phng php sy tip xc.
Tuy nhin hin nay ngi ta rt t s dng thit b ny sy tinh bt.
Thit b sy s dng l thit b sy 2 trc ln.
Cu to
- 43 -
Tinh bt t c nhp t trn xung gia hai trc ln (drum) quay ngc
chiu nhau.
Sau khi sy xong tinh bt thu c dng cc hay mng do cn phi thng
qua qu trnh nghin thu c tinh bt dng ht mn.
- 44 -
- 45 -
PHN 5 : X L NC THI
Nc thi ch bin tinh bt sn c hm lng cht hu c cao lm gim oxy
ho tan trong nc, thc y qu trnh phn hy ym kh cc vi sinh vt trong nc
pht sinh mi hi thi nh hng nghim trng ti cht lng mi trng v gy mt
m quan.
Bn cnh , qu trnh chuyn ho tinh bt thnh acid hu c lm cho pH trong nc
thi gim, pH thp trong nc thi c tc dng xu ti cc ng vt thy sinh, c bit
cc loi vn a mi trng kim, lm cht to, c di chuyn ni sng, lm chua t.
Hm lng SS trong nc thi cao l nguyn nhn gy lng ng v thu hp din tch
cc mng dn v cc dng tip nhn nc thi. V vy, qu trnh x l nc thi l
mt qu trnh khng km phn quan trng.
Cht thi t ngnh cng nghip ch bin thc phm ni chung v ngnh cng nghip
sn xut tinh bt sn ni ring lun l vn bc xc ca mi quc gia, khng ch nh
hng n mi trng t, nc, khng kh, gy mt m quan khu vc xung quanh m
cn nh hng trc tip ti sc kho ca cng ng. Cng ngh sn xut tinh bt sn
lm pht sinh c ba dng cht thi: kh thi, nc thi, cht thi rn.
5.1 CC DNG CHT THI
5.1.1. KH THI
Kh thi pht sinh trong qu trnh sn xut tinh bt sn c th k n cc loi kh sau.
Trong sn xut tinh bt sn, hp cht cyanegenic glucozit thu phn gii phng HCN,
y l acid d bay hi, chng pht tn vo khng kh gy nh hng n sc khe ca
con ngi v gia sc.
Cc ngun pht sinh kh thi gy nhim :
+ Sn xut tinh bt sn quy m cng nghip thng c l cp nhit cho qu trnh sy
kh sn phm, qu trnh chy my pht in. Do vy kh nhim c th pht sinh do
qu trnh t du, thnh phn chnh ca cc loi kh ny: NO2, SO2, bi,...
+ ty trng tinh bt qui m sn xut ln c th t lu hunh to sunfuaioxit,
qu trnh ny pht sinh SO2. Ngoi ra SO2 cn pht sinh t khu vc nghin bt trong
trng hp nh lng qu nhiu SO2 vo dung dch sa bt.
- 46 -
Ra c
6,5-6,8
1500-2000
500-1000
1150-2000
11
Nc thi tinh ch
5,7-6
1000-15000
4000-9000
1360-5000
32
122-270
24-31
- 47 -
TCVN 5945-2005,B
5,5-9
80
50
100
0,1
30
6
nguyn vt liu
Bi pht sinh do hot ng ca cc phng tin giao thng ra vo nh my, bi t cc
khu vc tp trung nguyn liu v vn chuyn sn phm. Do y l ngun nhim
phn tn nn thng dng bin php phun nc ti khu vc bi nguyn liu v khu
vc c hot ng giao thng khng ch ngun nhim ny.
5.2.2. Gim thiu nhim kh thi
Hin nay hu ht cc nh my ch bin tinh bt sn dng nhin liu du FO to hi
nng cp nhit sy kh tinh bt. Kh thi t qu trnh t du pht sinh kh nhim
nh bi, SO2, NO2, ...Tuy nhin bin php gim thiu hu hiu nht c th gim thiu
nhim kh c l thay th nhin liu ny bng cc nhin liu sch nh gas, nng
lng mt tri ... Nng lng ny c th thu hi t kh Biogas sinh ra t qu trnh x
l ym kh.
5.2.3. Gim thiu nhim mi t bi cha cht thi rn v nc thi
+ B tr nh xng thong, to iu kin thng gi t nhin ti cc v tr pht sinh
mi hi.
+ Gim thiu b thi rn tn ng lu ngy, thng xuyn dn v sinh mt bng.
+ Vn qun l ni vi c ch trng, v sinh nh xng sch s, khng nc t
ng gy nhim mi.
+ H thng cng dn nc thi phi c khi thng thng xuyn trnh gy tc
nghn, cng ngh x l nc thi ph hp
5.3. BIN PHP GIM THIU CHT THI RN V B THI
C th p dng cc bin php sau gim thiu nhim t cht thi rn v b thi :
+ i vi b sn c m cao t 80 90%, tinh bt cha 5 7% ,11 15% cht kh.
Thng thng b sn c x l theo cc cch sau:
Ch bin lm thc n cho gia sc
- 49 -
Lm phn bn vi sinh
Ln men sn xut cn
+ i vi v ci c hm lng tinh bt chim t 5 8% nhng v ci cha nhiu c
t nn hn ch lm thc n gia sc. V ci c th tch ring lm phn bn. Ring v
la, t, ct nn thit k bi chn lp hoc t.
+ i vi bn, cn t h thng x l nc thi: Sau khi c lm kh nc lng bn
cn ny c th lm phn bn hay em i chn lp
5.3.1. Cc bin php p dng x l nc thi ch bin tinh bt sn
5.3.1.1. Phn lung dng thi
Cn phn lung dng thi gim ti lng nc thi cn x l, gim th tch b cn
x l. Vic phn lung dng thi trc khi x l s tit kim c chi ph u t xy
dng, gim din tch mt bng cn thit cng nh chi ph vn hnh sau ny.
Nc thi trong nh my ch bin tinh bt sn c hai ngun chnh l nc thi ra c
v nc thi trong qu trnh tinh ch bt, ngoi ra cn c mt lng nc thi trong
qu trnh ra sn nh, phng th nghim, nc thi sinh hot ca nh my. V vy, c
th phn lung nh sau:
+ Dng nc thi t nhim: Nc thi thu c trong qu trnh ra sn c ti cha
ch yu l t, ct v mt lng nh sn b v do va p trong qu trnh ra c.
Lng nc ny do c nhim khng cao nn c x l ch yu bng c hc:
lng lc tch t, ct v v sn. Nc sau x l c quay tr li cng vi nc
sch ra sn nguyn liu. Phn cc tp cht cn li c a i chn lp.
+ Dng nc thi nhim va: Nc ra nh sn, thit b, nc thi t phng th
nghim, t sinh hot ca cn b cng nhn vin...
+ Dng nc thi nhim nng: Nc thi trong qu trnh sng lc v trch ly cha
hm lng cht hu c cao, hm lng cn l lng ln, pH thp, nc thi sn xut
tinh bt sn cn cha cc cht kh hoc chm chuyn ho nh: Dch bo, x sn,
pectin..
Vic phn loi dng nc thi to iu kin thun li cho qu trnh x l sau ny.
5.3.1.2. Cc bin php p dng x l nc thi
Vic la chn phng php cng nh bin php, cng trnh c th p dng trong
dy chuyn cng ngh x l nc thi ph thuc vo c im tnh cht nc thi,
mc cn thit lm sch. Di y l mt s phng php s l nc thi:
a. Phng php x l c hc
- 50 -
- 52 -
e. Phng php x l ym kh
Ch yu l s dng cc h sinh hc x l Nc thi trong cc h c lm sch
nh cc qu trnh phn hu t nhin ca cc vi sinh vt ym kh v ty tin. Cc h c
su khong 3m, nc thi sau khi x l c qua h i chng ri thi ra ngun
tip nhn.
+ u im:
Vn u t khng ln, vt t trang thit b n gin, d vn hnh chi ph vn hnh
thp, qu trnh x l ch yu lm sch t nhin nn t ng ho khng cao.
+ Nhc im:
- 53 -
- 55 -
PH LC
Xy dng bng SWOT
Nhn t nh hng:" CUNG CP NGUYN LIU"
SWOT
Mt
mnh
Mt
yu
C hi
e da
khng
- 56 -
Mc nh gi
im
4
Gi nguyn vt liu
Mc nh gi
im
Mt
thun li
mnh
Mt
giao thng tt
ngun nguyn liu b cc thng
yu
C hi
e da
khng
- 57 -
Mc nh gi
im
Mt
t thun li
mnh
cht lng ph hp
Mt
yu
C hi
cha r
e da
khng
- 58 -
Mc nh gi
im
Mt
khng thun li
mnh
cung cp, c yu cu
Mt
yu
C hi
cha r
- 59 -
im
Mt
mnh
Mt yu khng
C hi
e da
khng
- 60 -
rt thun li
im
Mt
mnh
Mt yu
th trng tiu th hn ch ph
thuc nhiu vo th trng trung
quc
C hi
e da
khng
- 61 -
thun li
im
Mt
mnh
Mt
yu
ngoi nc
C hi
cha r
e da
th trng tiu th b hn ch
- 62 -
t thun li
im
Mt
mnh
Mt yu
C hi
cha r
e da
- 63 -
thun li
im
Mt
lao ng
mnh
nhiu
Mt
khng c
yu
e da khng c
- 64 -
Mt
mnh
s tnh ln cn
Mt
yu
C hi
e da khng c
- 65 -
im
lao ng c sn 2
Mc nh gi
im
Mt
lao ng va
mnh
vc
Mt
lc lng lao ng b hn ch
yu
C hi cha r
da
- 66 -
Mc nh
im
gi
Mt
mnh
Mt
khng c
yu
khng c
da
- 67 -
10-20 pht
Mc nh
im
gi
Mt
mnh
Mt
khng c
yu
e
da
- 68 -
20-30 pht
Mc nh gi
im
Mt
30-40 pht
mnh
Mt yu
C hi
e da
- 69 -
Mc nh gi
im
Mt
Hn 40 pht
mnh
Mt yu
C hi
e da
- 70 -
Mc nh gi
Mt
mnh
Mt
khng c
yu
e da khng c
- 71 -
tip ni r
im
Mc nh gi
Mt
mnh
Mt
khng c
yu
e da khng c
- 72 -
tip ni r
im
Mc nh gi
im
Mt
Mng c,
mnh
ln, nm hi xa h thng cp
tip ni t
nc, sng
Mt
yu
khng mnh
C hi cha r
e da h thng s l nc thp
- 73 -
Mt
lng nc cung cp va , xa h
mnh
Mt
yu
lng nc cung cp hn ch
C hi
cha r
e da
- 74 -
Mc nh gi im
Mng sp c
Mt
mnh
Mt
yu
C hi
e da
Mc nh gi
im
Khoan c, r
lng nc cung cp ln
khng c
khng c
- 75 -
Mc nh gi
im
Mt
Khoan c, t
lng nc cung cp ln
mnh
Mt
khng c
yu
C hi
cha r
e da h thng s l nc cn hn ch
- 76 -
Mc nh gi im
Mt
C kh nng
mnh
Mt
yu
C hi
cha r
- 77 -
Mc nh gi
im
Mt
Rt thun li
gn h thng sng ln
mnh
Mt
khng c
yu
C hi
e da
khng c
- 78 -
Mc nh gi
im
Mt
Thun li
gn h thng sng ln
mnh
Mt yu khng c
C hi
e da
- 79 -
Mc nh gi
im
Mt
Khng thun li
xa h thng sng ln
mnh
Mt
tn chi ph vn chuyn ra cn
yu
C hi
chua r
e da
thng c l vo ma ma
- 80 -
im
Mt mnh
khng c
Mt yu
khng c
C hi
khng c
e da
khng c
Khng
- 81 -
im
Mt
c vo ma l
mnh
Mt yu
C hi
cha r
e da
tn chi ph lm nn
- 82 -
im
Mt
c vo ma ma
C kh nng
mnh
Mt yu
a hnh thp
C hi
cha r
e da
- 83 -
Mt
mnh
Mt
khng c
yu
C hi
e da khng c
- 84 -
Bng phng
im
Mt
mnh
Mt yu nhiu h, g nhp nh
C hi
d sang lp
e da
tn ch ph sang lp mc bng
- 85 -
Mp m
im
Mt
a hnh g gh
Rt mp m
mnh
C hi
cha r
e da
- 86 -
im
Mt
kh ro
Rt thun li
mnh
Mt yu
khng c
C hi
e da
- 87 -
im
Mt
kh ro, m thp
Thun li
mnh
Mt yu
khng c
C hi
e da
khng c
- 88 -
im
Mt
mnh
Mt
khng c
yu
C hi
cha r
e da
- 89 -
t thun li
Mt
m thp, m cao
Khng thun li 1
mnh
Mt
lng ma cao
yu
C hi
im
cha r
- 90 -
Long
Nhung Phc
Th
Trung
%
30.67
c im khu t
bnh
4.6
H tng k thut
4.4
29.33
Th trng
20
Lc lng lao
1.6
10.67
ng
Quan h th
1.4
9.33
15
100
Trung
Tng
c im
Nhung Phc
Th
im
khu t
im
im
khu
khu
khu
t
c im a hnh
t
4
t
5
4.6
13.57
khu t
Gi khu t
3.4
10.03
ln khu t
2.4
7.08
10.4
30.68
bnh
Tng
H tng k thut
Duyn
Long
Nhung Phc
Th
Trung
%
9.78
Cp nc
bnh
5
Giao thng
3.4
6.65
Nng lng
3.6
7.04
X l nc thi
1.6
3.13
X l rc thi
1.4
2.74
15
29.34
Tng
Th trng
Duyn
Long
Nhung Phc
Th
Trung
bnh
- 91 -
Cung cp nguyn vt 3
12
20
liu
Tiu th sn phm
Tng
Mc nh gi giao
Duyn
Long
Nhung Phc
Th
thng ng sng
Trung
bnh
rt thun li
thun li
3.6
khng thun li
1.2
Mc nh gi giao
Duyn
Long
Nhung Phc
Th
Trung
thng ng b
bnh
1.6
li
xy dng phc tp
0.6
Th
Trung
Mc nh gi v tr Duyn
Long
Nhung Phc
n ni tiu th
bnh
rt thun li
thun li
2.4
ph hp yu cu
1.2
Mc nh gi lao
Duyn
Long
Nhung Phc
Th
Trung
ng
lao ng nhiu
bnh
5
- 92 -
4.4
lao ng c sn
3.4
lao ng va
1.4
Mc nh gi thi
Duyn
Long
Nhung Phc
Th
Trung
gian i lm
bnh
10-20 pht
4.6
20-30 pht
3.4
30-40 pht
2.2
40 v hn
Mc nh gi
Trung
Duyn
Long
Nhung
Phc
Th
t
Rt thun li
Thun li
2.4
Khng thun li
0.4
bng phng
Duyn
Long
Nhung
Phc
Th
khu t
Bng phng
Mp m
1.4
Rt mp m
0.4
Duyn
Long
Nhung
Phc
Th
Khng
1.6
c kh nng
0.4
Mc nh gi
Mc nh gi
ngp lt
- 93 -
bnh
Trung
bnh
Trung
bnh
Mc nh gi
Trung
Duyn
Long
Nhung
Phc
Th
rt ph hp
4.6
ph hp
3.6
chp nhn c
2.6
hi cao
1.6
qu cao
ln khu t
Duyn
Long
Nhung
Phc
Th
(ha)
dt c
xp x vi yu
Duyn
Long
Nhung
Phc
Th
2.4
1.8
Duyn
Long
Nhung
Phc
Th
thp
2.8
trung bnh
1.8
cao
0.8
Gi nguyn vt
Duyn
Long
Nhung
Phc
Th
liu
rt thp
gi khu t
Mc nh gi
cu
Mc nh gi
ging khoan
Khoan c, r
Khoan c,
t
C kh nng
Mc nh gi
than t
Mc nh gi
- 94 -
bnh
Trung
bnh
Trung
bnh
Trung
bnh
Trung
bnh
4.6
thp
chp nhn c
hi cao
0.4
Duyn
Long
Nhung
Phc
Th
c li
3.6
khng c li
2.2
c hi
0.6
Mc nh gi
nh my ln cn
Mc nh gi
Duyn
Long
Nhung Phc
Th
iu kin kh
Trung
bnh
Trung
bnh
hu
Rt thun li
Thun li
2.6
t thun li
1.4
Khng thun li 0
0.4
Mc nh gi
Long
Nhung Phc
Th
Trung
Duyn
chi ph in
bnh
Rt thun li
Thun li
2.6
t thun li
1.4
Khng thun li 0
0.4
Mc nh gi
Long
Nhung Phc
Th
Trung
Duyn
x l rc thi
bnh
Rt thun li
Thun li
2.6
t thun li
1.4
Khng thun li 0
0.4
- 95 -
Mc nh gi
Duyn
Long
Nhung Phc
Th
Trung
kh nng cung
bnh
cp nguyn liu
Rt thun li
Thun li
2.6
t thun li
1.4
Khng thun li 0
0.4
Mc nh gi
Long
Nhung Phc
Th
Trung
Duyn
X l nc thi
bnh
thp
2.8
trung bnh
1.8
cao
0.8
Nhn t nh hng
Duyn
Long
Nhung Phc
Th
Trung %
bnh
Ngp lt
2.6
5.88
bng phng
2.2
4.98
Kh hu
1.2
2.71
13.57
Tng
Nhn t nh hng
Duyn
Long
Nhung Phc
Th
Trung %
bnh
tip ni ng b
3.91
Tip ni sng
1.4
2.74
3.4
6.65
Tng
- 96 -
Nhn t nh hng
Duyn
Long
Nhung Phc
Th
Trung %
bnh
Cp in qua mng
3.52
chung
Qua trm pht ring
1.17
Cp than
2.35
7.04
Tng
Nhn t nh hng
Duyn
Long
Nhung Phc
Th
Trung %
bnh
1.4
5.6
Gi nguyn vt liu
1.6
6.4
12
Tng
- 97 -
Nhn t nh hng
Duyn
Long
Nhung Phc
Th
Trung %
bnh
V tr trong th trng
1.4
3.73
c im th trng
1.6
4.27
Tng
Nhn t nh hng
Duyn
Long
Nhung Phc
Th
Trung %
bnh
V tr so vi khu dn c 1
1.4
4.35
Nh my ln cn
1.6
4.98
9.33
Tng
- 98 -