Fagor Arrasate Koop. E.

CHECKS TO BE MADE
IN FAGOR ARRASATE

CHECKS :
* MECHANICALS

x
x

* ELCTRICALS
*

HYDROPNEUMATICS AND LUBRICATION

How to complete the :

Correct

applicable

PROJECT
:
MACHINE
:

60013(29030)

LE4-1800-4600-2600

Prepared by :
Iker Apraiz

CUSTOMER
NTC
:
Signatu
re :

Date :
3-08-2011

Not

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

3/35

Checks : LEVELLING

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

4/35

CHECK THAT THE LEVELLING MEASUREMENTS INDICATED BELOW ARE CORRECT:

:
PRESS
The verification of press levelling will be made twice during the assembly procedure.
.
1

At the time of laying down the Bed on foundations.

The admissible measurement for each level position (see drawing) should be
0,1 mm/m. or less ( ) 01
mm/m

On completion of press assembly

The admissible measurement for each level position (see drawing) should be
0,1 mm/m. or less () 0,1 mm/m

The admissible measurement for the bolster running rails should be 0.3 mm/m
0.3mm/m............................................................................

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

5/35

APPROVAL :

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FINAL CONTROL SPECIFICATIONS

6/35

Checks : GEOMETRICAL
MEASUREMENT

MEASUREMENT
APPARATUS

Shut height between Metric tapeline

bolster and slide

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

The measurement shall be made with the

slide at bottom dead centre and
adjustment up

Slide adjustment stroke Metric tapeline Difference in height between bolster and

slide with adjustment up and down

Check of reading on
shut height indicator

Slide stroke

CHECKED BY :

FSG 7.3.5-3

Indicator

During checks 1 and 2 , check that the

reading is consistent with the height
between the bolster and slide, whit the
adjustment up and down 1
2 ,
.

Metric tapeline Difference in height between the bolster

and slide , these being at upper dead

centre
and
bottom
dead
centre
respectively

CHECK DATE :

Project:60013

ACTUAL
VALUE

+2
-1

__1600__ mm. _________ mm.

+2
-1
__700____ mm. _________ mm.

__1600__ mm. __________ mm.

___900__ mm. __________ mm.

+2
-1
__1104___ mm. __________ mm.

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

7/35

MEASUREMENT
APPARATUS

MEASUREMENT

Play
in
the
slide
guideways

Thickness
gauge

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

The check shall be made with the slide at

upper dead centre and at the bottom dead
centre. The thickness gauge shall be
inserted right into the guideway all along
its length
,.

ACTUAL
VALUE

Indicate the
Total play between maximum value
two opposite guide obtained and the
position

0,10 0,35
mm.
A+B
C+D
E+F
G+H

T.D.C.
Top of slide

B.D.C.
Top of slide

Measurements

__________ mm.

T.D.C.
Bottom of slide

Indicate the
minimum value
obtained and the
position

__________ mm.

B.D.C.
Bottom of slide

1
2
3
4

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

8/35

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

9/35

MEASUREMENT

MEASUREMENT
APPARATUS

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

ACTUAL
VALUE

Before checking the parallelism, check that the play has been eliminated from the four connections
, 4 ................................................................................................................
Bolster
and
slide External
Measure the distance between the bolster 90 : 0,15 mm/m.
parallelism micrometer or and the slide at points close to A, B, C and
comparison
D

In length
gauge.
A,B,C D 0,66 mm.

In width

0,36

mm.

Indicate the
maximum value
obtained
.

__________ mm.

__________ mm.

180 : 0,08 mm/m

In length

- Take one of the points as zero

reference point
.
- Note
down
the
measurement
differences at each of the three
remaining points with respect to the
reference point 3

- The check shall be made at the
following slide positions, with the slide
located in the middle of its adjustment
stroke

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

__________ mm.

0,35

mm.

In width

0,19

__________ mm.

mm.

270 : 0,15 mm/m

__________ mm.

In length

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

10/35

0,66

mm.
__________ mm.

In width

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

0,36

mm.

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

11/35

MEASUREMENT

MEASUREMENT
APPARATUS

Perpendicularity of the
slide
movement
in
relation to the bolster
plate

Support and
comparison
gauge. Try
square

CHECKED BY :

FSG 7.3.5-3

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

ACTUAL
VALUE

Put the support on the slide plate and 0,3 mm/m.

apply the comparison gauge probe to the Slide stroke
try square on the bolster plate. Start the
press and record the indications on the
700
mm
gauge as the slide goes up and down.

0,21 mm.

Indicate maximun
value

Make a second check turning the square

90 90 2

__________ mm.

CHECK DATE :

Project:60013

Eje a - b
__________ mm.

Eje c - d

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

12/35

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

13/35

MEASUREMENT

MEASUREMENT
APPARATUS

Useful space between Tape

slides

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

ACTUAL
VALUE

Measure the distance between the oil

collectors which lubricate the slide
guides

4580

Measure the distance between

uprights on the sides of the press

2800

mm . __________ mm.
5

mm . __________ mm.

Checks : KINEMATICS
MEASUREMENT

MEASUREMENT
APPARATUS

SPECIFIED
VALUE

MEASUREMENT INSTRUCTIONS

Strokes per minute in Chronometer

continuous operation at
no load

Check the number of strokes per minute

of the press in these conditions

Flywheel stopping time

Chronometer

Measure the time which elapses from

when the brake is activated until the
flywheel stops.

t:

ACTUAL
VALUE

s.p.m.

________ s.p.m.

20

s.p.m.

________ s.p.m.

60

"

___________ "

Checkings : HYDRAULIC CUSHION

MEASUREMENT

Base cushion travel

MEASUREMENT
APPARATUS

MEASUREMENT INSTRUCTIONS

Metric rule

Move the cushion from its lower to

upper position

SPECIFIED
VALUE

ACTUAL
VALUE

____395__ mm.

__________ mm.

Measure displacement

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

Parallelism of the
Depth gauge
support surface of the

bolster and the

cushion pressure
plate

With the cushions in the same

0,15 mm/m
position as for the last check,
In width:
measure the distance from the base
support surface to the vertices of the __0,30____ mm.
pressure plate.
In length:

___0,60__ mm.

14/35

__________ mm.

__________ mm.

Take one of the measurements as a

reference and note the maximum
deviation 1

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

15/35

Checks: OPERATIONAL

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

16/35

STRAIGHT SIDE PRESS WITH CUSHIONS

The duration and rates of the test shall be as follows :
For 1 hour,
at continual stroke rate, at half the maximum no. of strokes and at no load
1
Rate

10

strokes/minute 10 /

From this point the test consists of:

Adjust the slide so that when it hits the pads, the cushion travels ___150__ mm.
150 mm
Fill the cushions at a half capacity :

200

Tn

Adjust the slide so that connection chamber pressure reaches 170

170
For 4 hours,

200 Tn

kg/cm2 on impact.

kg/cm2

at continual stroke rate, at 70% of the maximum no. of strokes and with the slide at

bottom dead centre hitting against some pads 4

70%
Rate

14

strokes/minute 14 /

For 1 hour,
at stroke by stroke rate at
14 /

14

no. strokes and at no load. 1

During the test the corresponding data will be taken in the temperature table
and the NO DROPS checks carried out.

During the test check that the no. of strokes remains stationary
CORRECT

Check that there are no leaks in:

CHECKED BY :

FSG 7.3.5-3

Headers

Cushions

Counter-balancers

Clutch-brake

Pipework

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

CHECKED BY :

FSG 7.3.5-3

2 2,5

3,5

4,5

5,5

Ambient temperature

Difference between temperature reached and ambient temperature less than 30

30

SPECIFIED VALUE

_______________ C.

Project:60013

CHECK DATE :

Difference between temperature reached and ambient temperature: 35 C

35 C

Temperature reached of less than 50 50

Temperature reached of less than 50 50

Temperature reached of less than 65 65

Difference between temperature reached and ambient temperature less than 35

35

Difference between temperature reached and ambient temperature less than 35

35

Temperature reached of less than 90 90

reached and ambient temperature less than 30 30Difference between temperature

TIME-HOURS

IMPORTANT NOTE:

FINAL CONTROL SPECIFICATIONS

17/35

APPROVAL :

Ed.:11-02

CHECKED BY :

FSG 7.3.5-3

Project:60013

CHECK DATE :

Temperature of pulley and main motor bearings

Temperature in rod guide bushings of the counterbalancers

0,5

1,5

Temperature in slide guideways

Temperature in cushion hydraulic locking pipework

Temperature in air duct pipework to cushion

Temperature in the pipework of slide counterbalancers

Temperature in the hydraulic clutch-brake

Temperature in the bronze bushings in the intermediate shafts and the eccentric shafts of the crown

Temperature in the bearings of the fast crown shaft

CHECKS

Verify that the balancers are correctly greased during the test.

FINAL CONTROL SPECIFICATIONS

18/35

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

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0.5

Point A
A

Point Q
Q

Point G
G

Point E
E

Point H
H

1.5

TIME -HOURS
2.5
3
3.5

4.5

A-1 Front leftA-1

A-2 Back left

A-2
A-3 Back Right
A-3
A-4 Front Right
A-4
Q-1 Front left
Q-1
Q-2 Back left
Q-2
Q-3 Back Right
Q-3
Q-4 Front Right
Q-4
G-1 Front left
G-1
G-2 Back left
G-2
G-3 Back Right
G-3
G-4 Front Right
G-4
E-1 Front left
E-1
E-2 Back left
E-2
E-3 Back Right
E-3
E-4 Front Right
E-4
H-1 Front left
H-1

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

20/35

Point C
C

Point 3
3
Point 4
4

H-2 Back left

H-2
H-3 Back Right
H-3
H-4 Front Right
H-4
C-1 Front left
C-1
C-2 Back left
C-2
C-3 Back Right
C-3
C-4 Front Right
C-4
3-Front
3-
3-Middle
3-
3-Back
3-
4-Middle
4-

Checks : NO DROPS

CHECKING INSTRUCTIONS:
The checking will be done during the stablished time for Fuctioning Checks

The checking will be visual . In order to detect leakage, drop or spatter of oil, some cardboards will be placed on floor,
moving bolster and around the press

CROWN

POINTS TO CHECK

Leakage

Drop

Spatter

Corrected

YES / NO

YES / NO

YES / NO YES /

NO
Clutch and Brake
- Rotating elbow ...........................................
- Flywheel support ...................................................
- Electrovalves area .............................................
Covers of kinematic chain shafts
- Front .............................................................................
- Back ..............................................................................
Covers of the top area .............................................
Lubrication panel and installation on top area
........................................................................................
CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

21/35

SLIDE

POINTS TO CHECK

Leakage

YES /
NO

Drop

YES /
NO

Spatter

Corrected

YES / NO

YES / NO

Collector of oil from crown

- Left front area
- Right front area
- Left back area
- Right back area
Guides in up rights and slide
- Left front area
- Right front area
- Left back area
- Right back area

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

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BED CUSHIONS

POINTS TO CHECK

Leakage

YES /
NO

Drop

YES /
NO

Spatter

Corrected

YES / NO

YES / NO

Spatter

Corrected

YES / NO

YES / NO

Spatter

Corrected

YES / NO

YES / NO

Guides ................................................................................
Locking and air-oil tank ....................................
Electrovalves group ....................................................

PIT AREA

POINTS TO CHECK

Leakage

YES /
NO

Drop

YES /
NO

Lubrication units .........................................................

Hydraulic units .............................................................
General installationin ................................................

COUNTERBALANCES

POINTS TO CHECK

Leakage

YES /
NO

Drop

YES /
NO

Shaft ...................................................................................

REMARKS:

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

23/35

Checks: HYDRAULIC OVERLOAD SAFETY SYSTEM

Nominal power of the press 1800

metric tons 1800

Hydraulic discharge pressure corresponding to nominal

256 kg/cm 2

256

kg/cm 2

Discharge valve ratio: 1 / 1,96 1 / 1,96

Air pressure for hydropneumatic

6,4

kg/cm 2 6,4 kg/cm 2

Hydraulic precharging pressure corresponding to the pneumatic pressure indicated in the

previous point

131 kg/cm 2

131

kg/cm 2
CORRECT

Preparing the test

Rate the valve at the hydraulic discharge pressure

.....................................................................................................................................................
Check the hydraulic precharging pressure
.....................................................................................................................................................
Check that there are no oil leaks
.....................................................................................................................................................

Test process:
Set slide adjustment so that the slide just touches the blocks located under connecting rods.

(1) At a press speed rate of 8 s.p.m. lower slide adjustment between 1 to 2 mm and hit
against the blocks until discharge valve activates. 8 s.p.m
1 2mm
(2) At a press speed rate of 20
s.p.m., from initial valve activation slide adjustment
position lower the slide
13 mm and check that valve activates. 20 s.p.m
13mm
Correct
operation

..................................................................................................................................
..................................................................................................................................
During the process, check if there is any slippage between the clutch ferodes

...................................................................................................................................

Time for recharging the system

Activate the reset selector which starts the hydropneumatic pump and control the time which
elapses before the manometer records the hydraulic precharging pressure

Specified time :
Actual time :

CHECKED BY :

FSG 7.3.5-3

60

seconds
seconds

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

Check that the cables and hoses are free with the system discharged when the slide is at upper
dead centre with adjustment up

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

24/35

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

25/35

Checks : OVERLOAD TESTS

DISCHARGE PRESSURE : 256

M.M.
FROM
B.D.C.

SPEED

S.P.M.

CHECKED BY :

FSG 7.3.5-3

VALVE RATED DISCHARGE

PRESSURE
PRESSURE

BAR.

BAR.

BAR

PEAK
DISCHARGE
PRESSURE

BAR.

GRAPHIC
N.

REMARKS

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

26/35

Checks : ELECTRICAL
Prior to starting with the final control checks, make sure that the targets indicated in the NA-09-03 standard,
Assembly and control process, have been complied with, as well as carrying out the following checks :
NA-09-03
CORRECT

Motor features according to the project specifications ........

Thermal and magnetothermal breakers set in accordance with motor nameplates
............................................................................................

Timers rated according to the project ..........................................................

If the frequency installed on site is 60 Hz., check that elements are rated accordingly
60HZ

On completion of the final control checks, proceed to the following checking:

Identification of field elements ...............................................................................

Identification plates

cabinets ...................................................................
control desks

1.- SAFETIES

1.1.- BY GROUPS OR PORTIONS

CORRECT

SLIDE ADJUSTMENT MOTOR

Check that the motor stops when the limit switches located at the end
positions of adjustment are activated

............................................................................................................................
- Check that the cam is provided with enough gap at its top so that the limit
switch does not come out when the overload system trips, with adjustment at
upper limit

............................................................................................................................
- Check that it is only possible to operate the motor in adjustment, T.D.C. and
press stopped

............................................................................................................................
- The press must not engage if the adjustment motor is not stopped

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

27/35

FLYWHEEL BRAKE

Check that the main motor is switched off or it is not possible to start it up if the
detector of flywheel brake released is not activated

............................................................................................................................

CAMSHAFT DRIVING

Check that the press stops if the rotation detector fails

............................................................................................................................

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

CORRECT

MECHANICAL CAMS

28/35

Check that each cam complies with its function:

No. 1 Assigned to
Rated at
1

.
.
No. 2 Assigned to
Rated at
2

.
.
No. 3 Assigned to
Rated at
3

.
.
No. 4 Assigned to
Rated at
4

.
.
No. 5 Assigned to
Rated at
5

.
.
No. 6 Assigned to
Rated at
6

.
.
No. 7 Assigned to
Rated at
7

.
.
No. 8 Assigned to
Rated at
8

.
.

ELECTRONIC CAMS

Check that each cam complies with its function:

No. 1 Assigned to
Rated at
1

.
.
No. 2 Assigned to
Rated at
2

.
.
No. 3 Assigned to
Rated at
3

.
.
No. 4 Assigned to
Rated at
4

.
.
No. 5 Assigned to
Rated at
5

.
.
No.6
Assigned to
Rated at
6

.
.
No.7
Assigned to
Rated at
7

.
.
No.8
Assigned to
Rated at
8

.
.
No.9
Assigned to
Rated at
9

.
.
No.10
Assigned to
Rated at
10

.
.
No.11
Assigned to
Rated at
11

.
.
No.12 Assigned to
Rated at
12

.
.
No. 13 Assigned to
Rated at
13

.
.

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

29/35

No. 14 Assigned to
14
No. 15 Assigned to
15
No. 16 Assigned to
16

CHECKED BY :

FSG 7.3.5-3

.
.
.

CHECK DATE :

Project:60013

Rated at

Rated at

Rated at

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

CORRECT

OVERLOAD SYSTEM

30/35

Trip the overload system and check that it can be reloaded in (adjustment) and
at an interval between 330 and 10. In link-drive 310 350
330 10
310 350
............................................................................................................................
Check that it is not possible to load the O.H.S. (Overload Hydraulic System) if
the automatic slide locking is activated

.
............................................................................................................................

SAFETY BARRIERS

Check that the press stops by raising a barrier a few millimeters

............................................................................................................................

MAIN MOTOR

Check that it is not possible to change the direction of rotation until the rotation
detector indicates that the flywheel is stopped

............................................................................................................................
Set the motor speed range
............................................................................................................................
Check that the motor receives no start-up signal if it is not stopped

............................................................................................................................

BED CUSHION

It is not possible to raise it if the upper die is not properly clamped to the slide

............................................................................................................................
Check that the motor stops on operating the detectors located at the end
positions of adjustment

............................................................................................................................
Check that locking is not possible to be selected if the cushion has not been
previously selected
............................................................................................................................
It will not be possible to raise the bolster if it is not inside and clamped

............................................................................................................................
It must not be operative if cooling is not running (if any)

............................................................................................................................
Check that the slow raising operates properly when the cushion is selected

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

31/35

(Cushion with separated tank and flow valve)

............................................................................................................................

SLIDE LOCKING

Only will its operation be possible when the main motor and slide adjustment
motor are at stop position and the press at the top dead centre in the Off,
Adjustment or Inch operating modes

............................................................................................................................
Check that the implementation of this operation is not possible in other
operating mode
............................................................................................................................
The slide adjustment motor and other drives are to be unlocked in order to start
up the main motor
............................................................................................................................

MOBILE BOLSTER

Check that it is not possible to start up the travelling motor when the bolster is
held or it is not raised

............................................................................................................................
Check that it is not possible for clamps to be activated if the bolster is not
positioned and down

............................................................................................................................
Check that it is not possible for clamps to be releases if the bed cushions are
up
............................................................................................................................
Check the bolster stop by operating the impact-preventing system (If any)

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

CORRECT

SLIDE CLAMPS

32/35

Check that it is not possible for clamps to be released if they are up

............................................................................................................................
Check that they can only be released at the B.D.C. and in adjustment or die
changeover operating modes

............................................................................................................................

SAFETY BLOCKS

Check that it is not possible for the press to start if they are not activated

............................................................................................................................

SCREEN

Check that the expected error messages appear on the screen

............................................................................................................................
Press an emergency stop mushroom-type push button and check that the
corresponding message appears on the screen

............................................................................................................................
Give rise to any fault in the clutch chain and check that a message appears
indicating the cause why it is impossible to start

............................................................................................................................

PRODUCTION CONTROL

Enter the no. of desired strokes and check that the press stops when that
number is reached

............................................................................................................................

FAULT SYNOPTIC DIAGRAM

Check that the message corresponding to each type of fault appears

............................................................................................................................
Check that it is not possible to reset the fault if the problem causing it has not
been solved
............................................................................................................................
Check that the corrected fault is no longer on the screen when resetting

............................................................................................................................

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

33/35

1.2.- PRESSURE SWITCHES

Make the pressure switches give the minimum or maximum signal by changing their
setting and check that they comply with their function:

Lubrication pressure switch It stops the press at the T.D.C. or the motor does
not start up -
............................................................................................................................
- Clutch-brake pressure switch It does not engage or it stops Simulate a hose
broken, in separated clutch and brake, in the clutch side -
--
............................................................................................................................
- Counterbalancers pressure switch It stops the press at the T.D.C. or it does
not start -
............................................................................................................................
- Minimum overload system pressure switch. It stops or it does not start

Maximum overload system pressure switch. It stops or it does not start

............................................................................................................................
Pressure switch or transducer. If cushion is selected, there is a minimum
pressure
............................................................................................................................

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

CORRECT

1.3.- LUBRICATION
-

34/35

Release an inlet pipe of one or some controlled dispensers and check that the
press stops at the T.D.C

............................................................................................................................
Plug one of the lubrication outlets at any point and check that the press stops at
the T.D.C 1

............................................................................................................................
Check that solenoid-operated valves operating the lubrication of cushions are
activated on selecting a cushion

............................................................................................................................
Check that the press stops at the T.D.C. by changing the setting of the
lubrication rate control element

............................................................................................................................
Check that the rate control element is rated at an approximate value which is
30% less than the actual value

30%

............................................................................................................................
Raise the level detector above the oil level and check that the press stops at
the T.D.C. Locate the detector just below the minimum level

............................................................................................................................
Check that a message appears on the screen when the filter pressure switch
gives a signal

............................................................................................................................

2.- AUTOMATIC CONTROL

Enter the die data and check that they perform properly the following:

Slide
positioning

............................................................................................................................
Cushions
positioning

............................................................................................................................
Cushions
pressure
adjustment

............................................................................................................................
Automatic
balancing

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02

FINAL CONTROL SPECIFICATIONS

Bars
opening
adjustment

............................................................................................................................
Slide
clamps
selection

............................................................................................................................
Automation
valves

............................................................................................................................
Cushion
damping
valves

............................................................................................................................
Electronic
cams
operation

............................................................................................................................
Parts/die
counting

............................................................................................................................
Indicate PLC scan time _______ m.s.

35/35

3.- PLC CNC COMMUNICATION

Check that the CNC parameters correspond to the data enetered from the main
control panel. Enter 3 different data
3
............................................................................................................................

4.- JUMPERS (Target)

-

Check absence jumpers in hard and soft

............................................................................................................................

CHECKED BY :

FSG 7.3.5-3

CHECK DATE :

Project:60013

APPROVAL :

Ed.:11-02