PUMPS

TECHNOLOGY


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 :


.

PUMPS

DYNAMIC POSITIVE
DISPALCEMENT

SPECIAL EFFECT CENTRIFUGAL ROTARY RECIPROCATING

JET GAS LIFT
DIAPHRAGM PLUNGER PISTON

RADIAL FLOW AXIL FLOW
DOUBLE SINGLE
ACTING ACTING

PISTON SLIDE VANE LOBE SCREW GEAR

3


)1
)2
)3
)4 ( )
)5
)6

-1 DYNAMIC PUMPS
POSITIVE PUMPS -2

( ).

POSITIVE PUMPS DYNAMIC PUMPS





V2 V1 DIFFUSER
1
P2 P1

V2 < V1
P2 < P1

-1 ( )
RECIPROCATING
GEAR -2 -1
2
SCREW -3 -2
VANE -4
-5 LOBE

- 4

- 5

5
 -1
.

.

.
CENTRIFUGAL PUMPS
.

Centrifugal Pump

PACKING PUMP CASING

PACKING GLAND IMPELLER
WEARING RING SHAFT
SUCTION / DISCHARGE BEARING

6


( (PERFORMANCE CURVES

.
) ( SINGLE STAGE PUMP
( ) MULTI STAGE PUMP


90 70
55 75 3 2
.

7
CENTRIFUGAL PUMP STYLES

)1

( )
( )

8
 )2

SOLID CASING

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 HORIZONTAL SPLIT CASING

( ) .

BARELL CASING

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)3

VERTICAL PUMP
HORIZONTAL PUMP

11
 )4

( ) (
) ( )
( ) ( )

.

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 POSITIVE DISPACEMENT PUMPS -2

)1 .
)2 .
)3
)4 PLUNGER PUMP

RECIPROCATING PUMPS

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 ROTARY PUMPS

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) )EFFECIENCY
)(INPUT POWER ) (OUTPUT POWER

)Efficiency = = (Hydraulic Power) / (Mechanical Power

)Efficiency = = (PQ / Constant) / (Mechanical Power

)(Mechanical Power) = PQ / ( Constant

) (P P = h
(h) ( )
)(Mechanical Power) = ( Q h)/ ( Constant
) (Q ( )

](Mechanical Horse Power) = [ (Kg/m3) Q (m3/s) h (mt)]/ [ 75
Mechanical Horse Power
)(Kg/m3
)Q (m3/s
)h (mt

)P (bar ( )

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)1
)2
)3 ( )
)4
-1

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 -2

)1

)2



.
)3

) (STEAM TURBINE GOVERNER

17
 )4


)5
)6

-3 ( )


)1
)2
)3
)4

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 -4

AXIAL FLOW COMPRESSOR
COMBUSTION CHAMBER

)1

)2 WATER FLOOD

PORTABLE PUMPS

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 DRUMS
ROTARY PUMPS

PORTABLE PUMP

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 :

CASING -
- SUCTION NOZZLE & DISCHARGE NOZZLE
- STUFFING BOX

- IMPELLER
- SHAFT
- ( BEARING )

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 CASING -1

VOLUTE
DIFFUSER CASING CASING

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IMPELLER -2

-1

-2 -1
DOUPLE SUCTION IMPELLER SINGLE SUCTION IMPELLER

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 -2

- 2 - 1
AXIAL FLOW IMPELLER RADIAL VANE IMPELLER

- 4 - 3
INDUCER MIXED FLOW IMPELLER

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 -1

-1
OPEN IMPELLER

-1
SEMI OPEN ( SEMI SHROUDED ) IMPELLER

-1
CLOSED (SHROUDED ) IMPELLER

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WEARING RING -3

RECIRCULATION


ROTATING WEARING RING
STATIONARY WEARING RING

.

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.i FLAT TYPE

L TYPE .ii ))L

NOZZLE RING

)(L

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 LABYRINTH TYPE RINGS .iii

SHAFT AND SHAFT SLEEVES -4

.

SLEEVES

( ) KEYS

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 BEARING -5

AXIAL THRUST MOVEMENT LINE
RADIAL

)1 ANTI FRICTION BEARING
)2 OIL FILM BEARING

OUTBOARD BEARING

INBOARD BEARING
BEARING HOUSING

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OIL FILM BEARING ANTI FRICTION BEARING

( )

32
 - ANTI FRICTION BEARING

BALL
BEARING ROLLER BEARING




-1 SINGLE RAW DEEP GROOVE
DOUBLE RAW DEEP GROOVE -2
DOUBLE RAW SELF ALIGNING -3
ANGULAR CONTACT -4

ROLLER BEARING

33
 ROLLER BEARING

LUBRICATION OF ANTIFRICTION BEARING

34
 - OIL FILM BEARING

1


35

CYLINDERICAL BEARING -1
-2 CYLINDERICAL BEARING
WITH AXIAL GROOVE
TILTING PAD BEARING -3

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1.5 35

TILTING PAD BEARING

-
-

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 -

AXIAL THRUST
BEARING

AXIAL THRUST BEARING

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-

OPPOSED IMPELLER
-

-
BALANCING DRUM
BALANCING DISC

38
 BALANCING DISK AND BALANCING DRUM -6
BALANCING DRUM

( )
(
)

% 10

BALANCING DRUM

BALANCING DISC

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BALANCING DISC

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 ( ) COUPLIING

-
-
-
-
-

RIGID COUPLING
FLEXIBLE COUPLING

MISSALIGNMENT

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 RIGID COUPLING

MISSALIGNMENT

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ALIGNMENT

( )

-1
-2
-3

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 SEALING -7


STUFFING BOX


- BACKING
- MECHANICAL SEAL
BACKING

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90



LANTERN RING

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 PACKING MATERIALS
-1 ASBESTOS PACKING

232
-2 NON ASBESTOS PACKING


-3 METALIC PACKING

MECHANICAL SEAL






MECHANICAL SEAL

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BACKING

-1 -1
-2 -2
-3 -3
-4 -4
-5

MECHANICAL SEAL

-1 -1
-2 -2
-3
-4
-5
-6

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 CLASSIFICATION OF MECHANICAL SEAL

SINGLE SEAL .i
INTERNALLY MOUNTED -
- EXTERNALLY MOUNTED
MULTIPLE SAEL .ii
- DOUBLE SEAL
TANDEM SEAL -

BALANCED OR UNBALANCED -1
-2 ROTATING OR STAIONARY SEAL HEAD
SINGLE OR MULTIBLE SPRINGS -3
PUSHER OR NON PUSHER SEAL -4

49
50
51
 :

-1 DENISTY

-2 SPECIFIC WEIGHT

-3 SPECIFIC VOLUME

-4 SPECIFIC GRAVITY

-5 PRESSURE


=
-6 VAPOUR PRESSURE




-7 FLOW

52
 -8 SUCTION HEAD

-
SUCTION HEAD
-
SUCTION LIFT

53
 SPECIFIC SPEED

NS = (N Q) / H 3/4

: SPECIFIC SPEED NS
: ( ) N
FLOW : ( ) Q
: () HEAD H

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 PRESSURE , LEVEL RELATIONSHIP

P=gh

: P
:
: g
: h

P1 = g h1
2

P2 = g h2
h1 > h2

P1 > P2

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-1

1500 /
5.7( / 220 /
) % 23 11.2( /
800 / ) % 40
3000 /

-2

-3

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 -4 CAVITATION


-


-


( ) NET POSITIVE SUCTION HEAD

-5 (NET POSITIVE SUCTION HEAD (NPSH

57
 )NPSH (REQUIRED -



)NPSH (AVAILABLE -

)NPSH (AVAILABLE) NPSH (REQUIRED

-6


-7


PUMP CHARACHETRISTIC CURVES

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OPERATING POINT

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.1 PARALLEL OPERATION

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 B A
] [ A0 A1 - (AB)2 (AB)3

.2 SERIES OPERATION

B A
] [ A0 (AB)1 - (AB)2 (AB)3

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 :

POSITIVE DISPALCEMENT PUMPS

ROTARY RECIPROCATING

DIAPHRAGM PLUNGER PISTON

PISTON SLIDE LOBE SCREW GEAR DOUBLE SINGLE
VANE ACTING ACTING

RECIPROCATING PUMPS
ROTARY PUMPS

-1 RECIPROCATING PUMPS

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 PLUNGER PUMPS
PISTON PUMPS

CYLINDER
PLUNGER PUMP
PISTON PUMP
SUCTION STROKE

DISHARGE STROKE

CRANK SHAFT
CONNECTING ROD
CROSS HEAD PLUNGER PISTON
CYLINDER
( ) SUCTION STROKE


( ) DISHARGE STROKE

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64
 MOVEMENT PLAN

VERTICAL PLUNGER PUMP

HORIZONTAL PLUNGER PUMP

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DOUPLE ACTING RECIPROCATING PUMP
( )

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PISTON OR PLUNGER .1
CRANK SHAFT .2
CYLINDER .3
CROSS HEAD .4
CONNECTING HEAD .5
DISCHARGE PORT ( VALVE ) .6
SUTION PORT ( VALVE ) .7
PACKING .8

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.1 RELEIF VALVE

.2 BYBASS VALVE

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 DIAPHRAGM PUMPS

POSITIVE
DISPLACEMENT PUMPS

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.1
.2 8.5

.1
.2
.3
.4
.5
.6
.7
.8
.9

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 -2 ROTARY PUMPS





)1
)2
)3

-1 GEAR PUMP

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 EXTERNAL GEAR PUMPS

ENTERNAL GEAR PUMPS

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 LOBE PUMPS

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 VANS PUMPS

SCREW PUMPS

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-1
-2
-3 10000 /
-4
-5
-6
-7
-8

-1
-2
-3

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 :

OPERATION




( )





PRIMING OF PUMPS




.

SELF PRIMING PUMPS

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STARTING AND STOPPING PROCEDURES

-1

COUPLING


.
-2 .
-3 .
-4
RECYCLE LINE
.
-5

.
-6
.
-7
.
-8 RECYCLE LINE

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.1
.2
.3 ( )
.4
.5
.6

-1 RECYCLE LINE
-2
-3
-4
-5
.

.1
.2
.3
.4
.5
.6
.7

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 MAINTENANCE

RUN TO FAILURE -1
PREVENTIVE MAINTENANCE -2
PREDECTIVE MAINTENANCE -3

RUN TO FAILURE -1

PREVENTIVE MAINTENANCE -2

-
500 60

80
 -




4 3 -2 -1

DAILY OBSERVATION -1






()

WEEKLY MAINTENANCE -2

81
 SEMIANUNUAL MAINTENANCE -3

ALIGNMENT

ANUNUAL MAINTENANCE -4

COMPLETE OVERHAUL -5

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PREDECTIVE MAINTENANCE -3

)1
)2
)3 ( )
)4
)5
)6
)7

VIBRATION ANALYSIS )1

UNBALANCE - 1

MISSALIGNMENT - 2
MECHANICAL LOOSNESS - 3
BENT HSAFT - 4

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 BEARING DEFECT - 5
GEAR DEFECT - 6
ACCENTRICITY - 7
HYDRAULIC PROBLEMS - 8
ELECTRICAL PROBLEMS - 9

ULTRASOUND )2

OIL ANALSIS )3

THERMOGRAPHY )4

-1




-2

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-3

-1 ( )
-2
-3
-4
-5

( )

6
-1 STUFFING BOX

85
 -2
-3
-4 1/16


-5 90 180
-6
-7

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( )

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)(VENT

MISSALIGNMENT

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MISSALIGNMENT

















PACKING

93

English English
CLOSED (SHROUDED )
IMPELLER
pumps
WEARING RING CYLINDER
SUCTION
RECIRCULATION STROKE

LABYRINTH RINGS DISHARGE STROKE
SHAFT PISTON
SLEEVES PLUNGER
KEYS DIAPHRAGM
AXIAL THRUST
MOVEMENT
SINGLE ACTING
ANTI FRICTION BEARING DOUBLE ACTING
OIL FILM BEARING GEAR
LUBRICATION SCREW
CYLINDERICAL BEARING LOBE
CYLINDERICAL BEARING
VANE
WITH AXIAL GROOVE
TILTING PAD BEARING DYNAMIC PUMPS
AXIAL THRUST BEARING CENTRIFUGAL
OPPOSED IMPELLER SPECIAL EFFECT
BALANCING DRUM AXIAL FLOW
BALANCING DISC RADIAL FLOW
COUPLIING SINGLE SUCTION
RIGID COUPLING DOUPLE SUCTION
FLEXIBLE COUPLING SINGLE STAGE
MISSALIGNMENT MULTI STAGES
ALIGNMENT CASING
STUFFING BOX SOLID CASING
HORIZONTAL SPLIT
BACKING CASING

MECHANICAL SEAL BARELL CASING
LANTERN RING VERTICAL PUMP
ASBESTOS PACKING HORIZONTAL PUMP
NON ASBESTOS PACKING EFFICIENCY
METALIC PACKING HYDRAULIC POWER
DENISTY MECHANICAL POWER
SPECIFIC WEIGHT INPUT POWER
SPECIFIC VOLUME OUTPUT POWER
MECHANICAL HORSE
SPECIFIC GRAVITY POWER

PRESSURE ELECTRIC MOTOR
VAPOUR PRESSURE STEAM TURBINE
FLOW GAS TURBINE
AXIAL FLOW
SUCTION HEAD COMPRESSOR

SUCTION LIFT COMBUSTION CHAMBER

94
English English

SPECIFIC SPEED PORTABLE PUMPS

FLOW SUCTION NOZZLE
HEAD DISCHARGE NOZZLE
CAVITATION IMPELLER
NET POSITIVE SUCTION (
HEAD (NPSH
SHAFT
POSITIVE
DISPLACEMENT PUMPS
BEARING
RECIPROCATING
PUMPS
VOLUTE CASING
ROTARY PUMPS DIFFUSER CASING
SEMI OPEN ( SEMI SINGLE SUCTION
SHROUDED ) IMPELLER
IMPELLER

PUMP
DOUPLE SUCTION
CHARACHETRISTIC IMPELLER

CURVES
RADIAL VANE
OPERATING POINT IMPELLER

PARALLEL OPERATION AXIAL FLOW IMPELLER
SERIES OPERATION MIXED FLOW IMPELLER
PLUNGER PUMPS INDUCER
PISTON PUMPS OPEN IMPELLER
CRANK SHAFT CONNECTING ROD
CROSS HEAD
UNBALANCE RELEIF VALVE
MECHANICAL LOOSNESS BYBASS VALVE
BENT HSAFT DIAPHRAGM PUMPS
BEARING DEFECT GEAR PUMP
GEAR DEFECT EXTERNAL GEAR PUMPS
ACCENTRICITY ENTERNAL GEAR PUMPS
HYDRAULIC PROBLEMS LOBE PUMPS
ELECTRICAL PROBLEMS VANE PUMPS
WEEKLY MAINTENANCE SCREW PUMPS
SEMIANUNUAL OPERATION
MAINTENANCE
ANUNUAL PRIMING OF PUMPS
MAINTENANCE
COMPLETE OVERHAUL SELF PRIMING PUMPS
PREDECTIVE RECYCLE LINE
MAINTENANCE
VIBRATION ANALYSIS RUN TO FAILURE
ULTRASOUND PREVENTIVE
MAINTENANCE
OIL ANALSIS PREDECTIVE
MAINTENANCE
THERMOGRAPHY DAILY OBSERVATION

95