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Signature Analysis Signature Analysis
Signature Analysis Signature Analysis
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
COUPLE UNBALANCE
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
OVERHUNG ROTOR UNBALANCE
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
Diagnosing Unbalance
Vibration frequency equals rotor
speed. 900
Vibration predominantly
RADIAL in direction.
Stable vibration phase
measurement.
900
Vibration increases as square of
speed.
Vibration phase shifts in direct
proportion to measurement
direction.
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ECCENTRIC ROTOR
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ANGULAR MISALIGNMENT
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
PARALLEL MISALIGNMENT
1x 2x
4x
Radial
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
BENT SHAFT
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
MISALIGNED BEARING
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
OTHER SOURCES OF HIGH AXIAL
VIBRATION
a. Bent Shafts
b. Shafts in Resonant Whirl
c. Bearings Cocked on the Shaft
d. Resonance of Some Component in the Axial Direction
e. Worn Thrust Bearings
f. Worn Helical or Bevel Gears
g. A Sleeve Bearing Motor Hunting for its Magnetic Center
h. Couple Component of a Dynamic Unbalance
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
MECHANICAL LOOSENESS (A)
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
MECHANICAL LOOSENESS (B)
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
SLEEVE BEARING
WEAR / CLEARANCE PROBLEMS
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
COMPONENT FREQUENCIES OF A SQUARE
WAVE
WAVE FORM.
FORM.
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
COMPONENT FREQUENCIES OF A SQUARE
WAVE FORM.
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
MECHANICAL LOOSENESS (C)
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ROTOR RUB
Truncated waveform
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
RESONANCE
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
BELT PROBLEMS (D)
BELT RESONANCE
RADIAL
1X RPM
BELT RESONANCE
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
BELT PROBLEMS (A)
WORN, LOOSE OR MISMATCHED BELTS
BELT FREQUENCY
HARMONICS
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
BELT PROBLEMS (C)
ECCENTRIC PULLEYS
RADIAL
1X RPM OF
ECCENTRIC
PULLEY
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
BELT PROBLEMS (B)
BELT / PULLEY MISALIGNMENT
1X DRIVER
OR DRIVEN
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
HYDRAULIC AND
AERODYNAMIC FORCES
BPF = BLADE PASS
FREQUENCY
If gap between vanes and casing is not equal, Blade Pass Frequency
may have high amplitude
High BPF may be present if impeller wear ring seizes on shaft
Eccentric rotor can cause amplitude at BPF to be excessive
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
HYDRAULIC AND
AERODYNAMIC FORCES
FLOW TURBULENCE
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
HYDRAULIC AND AERODYNAMIC
FORCES
CAVITATION
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
BEAT VIBRATION
WIDEBAND SPECTRUM
F1 F2
ZOOM
SPECTRUM
A beat is the result of two closely spaced frequencies going into and out of
phase
The wideband spectrum will show one peak pulsating up and down
The difference between the peaks is the beat frequency which itself will be
present in the wideband spectrum
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ELECTRICAL PROBLEMS
STATOR ECCENTRICITY
SHORTED LAMINATIONS
AND LOOSE IRON
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
FREQUENCIES PRODUCED BY ELECTRICAL
MOTORS.
Electrical
Electrical line
line frequency.(
frequency.(FL
FL)) == 50Hz
50Hz == 3000
3000 cpm.
cpm.
60HZ
60HZ == 3600
3600 cpm
cpm
No
No of
of poles.
poles. ((P
P))
Rotor
Rotor Bar
Bar Pass
Pass Frequency
Frequency ((Fb
Fb)) == No
No of
of rotor
rotor bars
bars xx
Rotor
Rotor rpm.
rpm.
Synchronous
Synchronous speed
speed ((Ns Ns)) == 2xFL
2xFL
P
P
Slip
Slip frequency
frequency (( FFSS )=
)= Synchronous
Synchronous speed
speed -- Rotor
Rotor rpm.
rpm.
Pole
Pole pass
pass frequency
frequency ((FFPP )=
)= Slip
Slip Frequency
Frequency xx No
No of
of Poles.
Poles.
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ELECTRICAL PROBLEMS
SYNCHRONOUS MOTOR
(Loose Stator Coils)
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ELECTRICAL PROBLEMS
POWER SUPPLY
PHASE PROBLEMS
(Loose Connector)
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ELECTRICAL PROBLEMS
ECCENTRIC
ECCENTRICROTOR ROTOR
((Variable
VariableAir Gap))
AirGap
Eccentric rotors produce a rotating variable air gap, this induces pulsating
vibration
Often requires zoom spectrum to separate 2FL and running speed harmonic
Common values of FP range from 20 - 120 CPM
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ELECTRICAL PROBLEMS
DC MOTOR PROBLEMS
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ELECTRICAL PROBLEMS
ROTOR PROBLEMS
1X, 2X, 3X, RPM with pole pass frequency sidebands indicates rotor bar problems.
2X line frequency sidebands on rotor bar pass frequency (RBPF) indicates loose rotor
bars.
Often high levels at 2X & 3X rotor bar pass frequency and only low level at 1X rotor
bar pass frequency.
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ROTOR BAR FREQUENCIES
(SLOT NOISE)
POLE POLE
MINIMUM MAXIMUM
MAX
Efftek
Diagnostic Engineers
MIN
St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
CALCULATION OF GEAR MESH
FREQUENCIES
1700 RPM
51 TEETH
31 TEETH
20 TEETH
2625 rpm
8 teeth GMF= 21k CPM
1500 rpm
14 teeth
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
GEARS
TOOTH LOAD
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
GEARS
TOOTH WEAR
14 teeth
1500 rpm
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
GEARS
GEAR ECCENTRICITY AND BACKLASH
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
GEARS
GEAR MISALIGNMENT
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
GEARS
CRACKED / BROKEN TOOTH
TIME WAVEFORM
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
D0 Nb Bd (
DB D1
BPFI = 2 ( 1 + Pd COS XRPM
Bd COS
(
BPFO = Nb
2 ( 1 - Pd X RPM
2
Bd
(1 - ( P
Pd COS
(( XRPM
BSF = 2Bd d
1 B
(1-P COS
d (
X RPM
FTF = 2 d
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ROLLING ELEMENT BEARINGS
STAGE 1 FAILURE MODE
gSE
ZONE A
ZONE B ZONE C ZONE D
gSE
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ROLLING ELEMENT BEARINGS
STAGE 3 FAILURE MODE
gSE
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
ROLLING ELEMENT BEARINGS
STAGE 4 FAILURE MODE
gSE
Discreet bearing defect frequencies disappear and are replaced by random broad band
vibration in the form of a noise floor
Towards the end, even the amplitude at 1 X RPM is effected
High frequency noise floor amplitudes and Spike Energy may in fact decrease
Just prior to failure gSE may rise to high levels
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
GEARS
HUNTING TOOTH
f
Ht = (GMF)Na
(TGEAR)(TPINION)
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
OIL WHIP INSTABILITY
oil whip
oil whirl
Oil whip may occur if a machine is operated at 2X the rotor critical frequency.
When the rotor drives up to 2X critical, whirl is close to critical and excessive
vibration will stop the oil film from supporting the shaft.
Whirl speed will lock onto rotor critical. If the speed is increased the whip
frequency will not increase.
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866
OIL WHIRL INSTABILITY
Efftek
Diagnostic Engineers St. James House, Temple Sowerby, Cumbria, CA10 1RS, United Kingdom. +44(0)1768362866