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GRAIN MILLING
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 1 of 10
P999 B 02 GN FS 001 B
D
C
B 03/03/2015 Up to date according to comments SZ CB JT
A 20/01/2015 First Issue SZ CB JT
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 2 of 10
P999 B 02 GN FS 001 B
TABLE OF CONTENTS
1. GENERAL .......................................................................................................................................3
1.1. Purpose of this Functional Specification ................................................................................3
1.2. Main climate data .............................................................................................................................3
1.3. Noise......................................................................................................................................................3
1.4. Dust emissions ..................................................................................................................................3
1.5. Electricity ............................................................................................................................................3
1.6. Compressed air .................................................................................................................................4
1.7. Standard and codes .........................................................................................................................4
2. DESIGN PARAMETERS .............................................................................................................. 6
2.1. General design and manufacturing ..........................................................................................6
2.2. Operating parameters ....................................................................................................................6
2.2.1. Raw material..........................................................................................................................6
2.2.2. Flour outlet .............................................................................................................................7
2.2.3. Process description.............................................................................................................7
2.2.4. Automation.............................................................................................................................8
2.3. Documentation .................................................................................................................................8
2.3.1. Technical Documentation ................................................................................................8
2.3.2. Maintenance Documentation....................................................................................... 10
FUNCTIONNAL SPECIFICATION FOR
GRAIN MILLING
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 3 of 10
P999 B 02 GN FS 001 B
1. GENERAL
Altitude : 1362 m
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 4 of 10
P999 B 02 GN FS 001 B
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 5 of 10
P999 B 02 GN FS 001 B
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FUNCTIONNAL SPECIFICATION FOR
GRAIN MILLING
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 6 of 10
P999 B 02 GN FS 001 B
2. DESIGN PARAMETERS
The milling unit shall be located in a dedicated concrete building or at least in a structure
with a roof and closed with cladding. The height must be enough to have gravity transfers
of products between grain and flour. Available space on ground for the whole unit is 20 m
x 35 m.
Composition Composition
- Based on Dry Substance for tender
% wt. on dry matter % wt. / total
Starch (fermentable) Min. 67,6 %wt. on DM Min. 60-62 %
Proteins 7 %wt. on DM 6,2 %
Fats and Oils 4.4 %wt. on DM 3;9 %
Ash 1.3 %wt. on DM 1.13 %
Tannin - -
Crude Fibers and other
19,7 %wt. on DM 17;5 %
Solubles
Total 100 % 89 %
Humidity 11 % 11 %
Total - 100 %
Nevertheless the unit must be able to process other raw material such as barley, sorghum
and corn or mix of them.
FUNCTIONNAL SPECIFICATION FOR
GRAIN MILLING
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 7 of 10
P999 B 02 GN FS 001 B
All required conveyors, screws, bucket elevators, instrumentation must be part of the
package.
B Earthing and Grounding protection system to protect any electrostatic explosion must be
[ part of the package.
T
a A stand-by hammer mill shall be proposed as an option for:
p - Maintenance purpose
e - Ability to keep the nominal flow rate in case of harder raw material processed such as
z barley.
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FUNCTIONNAL SPECIFICATION FOR
GRAIN MILLING
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 8 of 10
P999 B 02 GN FS 001 B
2.2.4. Automation
The unit has to be automatized as much as possible. The liquefaction automation will
require a certain flow of flour that the milling unit will have to provide.
2.3. Documentation
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 9 of 10
P999 B 02 GN FS 001 B
Contract No.
Project Title KERMANSHAH BIOETHANOL PRODUCTION PLANT PROJECT
GSZ-2014-101
Project Dis. Doc. Serial
Phase Unit Rev.
Document Number: Code code type No. 10 of 10
P999 B 02 GN FS 001 B
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