UNITED CEMENTS PVT. LTD.

NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST

(FOR RAW MIL SECTION-MONTH: FEBRUARY-2017)
SR.
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES USED EXPECTED TIME
JOB
DESCRIPTION OF ACTIVITY REMARKS
PRIORITY F W R KH DETAIL AVAILABILITY DETAIL AVAILABILITY DAYS HOURS
NO.
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA

Lime Stone Truck Trippler side extended structural platform get Welding Electrode,
1 100 TT1 1 1 1 1 Available -- -- -- 2.00 --
damaged, required reapiring work. E6013, 3.15 MM

Lime Stone Truck Trippler hydraulic line required proper Welding Electrode,
2 100 TR1 supporting along with entire inspection of foundation bolts 1 1 1 1 Available -- -- -- 4.00 --
E6013, 3.15 MM
tightness.

Lime Stone Apron Conveyor, pan bolt tightening and tag Countersunk
Welding Electrode, L/S Hopper (100HP1) shouold be
3 100 AC1 welding work. Necessary replacement of Hex-bolt by the new 1 1 1 1 Available Socket bolt, Not-Available -- 6.00
E6013, 3.15 MM empty to run 100AC1 freely.
counter shunk bolts. M16X75 = 04 pcs.

Apron Conveyor grease line & grease point cleaning and

4 100 AC1 1 0 1 2 -- -- -- -- 1 0.00
physical check for operation.

Apron Conveyor discharge chute (i.e. feed chute to Crusher), Welding Electrode,
5 100 AC1 required rectification work for the top plate with provision of 1 1 1 1 E6013, 3.15 MM Available -- -- 1 0.00
strengthening ribs; as it get damaged. and Cutting Set

MS-plate 16 mm
Lime Stone crusher get a severe damaged due to excavator Welding Electrode, No run of Crusher. Untill
& 10 mm and
6 100CR1 teeth feeded with L/S. The main impact on spindle rod & base 1 1 1 1 E6013, 3.15 MM Available Available 3 0.00 completion of mechnical job & civil
Spindle rods = 02
plate. Required rectification work to done. and Cutting Set grouting work required.
Nos.

Lime Stone Crusher discharge chute interior inspection work Welding Electrode, Bolts M12X65 =
7 100CR1 for hard plate & civil beam conditions. And inspection door 1 1 1 1 Available Available 0 6.00
E6013, 3.15 MM 06 nos.
area damaged part repairing work.

Fixing of scraper at head pulley side. Also fixing of extra scraper Welding Electrode,
8 100 BC1 1 1 1 1 Available -- -- 0 6.00
for belt cleaniness & safety. E6013, 3.15 MM

Welding Electrode, MB-125 mm,

Provision of extra supporting post to hold the rail of trippler Structural material is to be taken
9 100 BC2 1 1 1 2 E6013, 3.15 MM Available Bolts M12X65 = Available 3 0.00
conveyor trolley and necessary alignment of rail. from scrap yard.
and Cutting Set 40 nos.
 Telescopic Chute drive coupling re-alignment work with Welding Electrode, Spider Coupling L-
10 100 BC2 replacement of spider coupling L-225. And repairing of 1 1 1 1 E6013, 3.15 MM Available Available 1 0.00
225
telescopic chute. and Cutting Set

L/S STOCK PILE TO RAW MILL FEED AREA

Welding Electrode,
Making provision for no excess feed to the belt 100BC4 for its MS-plate 6 mm & Structural material is to be taken
11 100 BC3 1 1 1 1 E6013, 3.15 MM Available Available 1 0.00
safety & chocking of stepped chute on RMH. Angle 50x50x6 from scrap yard.
and Cutting Set

As the belt joint is getting damage day by day; and the belt is
punctured in the center of belt for a length of 450 mm. So it is Belt jointing M24/3ply/650
12 100BC4 1 0 1 2 Available Available 1 0.00
required to joint another piece of belt of length 7 to 8 meter. solution & hardner mm belt = 8 Mtr.
(two position joint)

This work can be done on men

13 100 BC5 Belt Conveyor tail end side structural shed sheeting work. -- -- -- -- -- -- -- -- -- 2.00 power supply basis by M/s.SAIZ

Welding Electrode, MC-125, ISA-

Provision of a suitable monkey ladder/Stair case approaching Structural material is to be taken
14 100 BC5 1 1 1 1 E6013, 3.15 MM Available 50x50x6 & TMT Available 2 0.00
from 100 BC4 drive platform to 100 BC5 side walk way. from scrap yard.
and Cutting Set bars

MS-plate 6 mm,
Welding Electrode,
Provision of inspection door & approach platform to belt ISA-25x25x3, TMT Structural material is to be taken
15 100 BC5 1 1 1 1 E6013, 3.15 MM Available Available 2 0.00
conveyor discharge stepped chute feeding to hopper no.1 &2. bars and M8x50 from scrap yard.
and Cutting Set bolt = 08 nos.

Discharge chute modification to avoid fall of material due to MS-plate 12 mm, This modifiction need shifting of
back pressure of the tertiary crusher. There is excess fall of Welding Electrode, ISA- drive pulley by 500 mm back side.
16 200 BC3 material at the discharge point of the belt; due to which there 1 1 1 1 E6013, 3.15 MM Available Available 4 0.00
50x50x6,M12x65 Also dismantling of RCC floor &
one person is always engaged during the running of the raw and Cutting Set bolts = 40 nos. civil work.
mill.

This belt containing belt fasteners, which required to replaced This will be done along with drive
by joining a piece of belt of 650 mm width followed by two Belt jointing M24/3ply/650 shifting & modification of discharge
17 200 BC3 1 0 1 2 Available Available 1 0.00
position joining work. Also fixing of head & tail pulley side solution & hardner mm belt = 10 Mtr. chute by employing a separate
scrapers; as it was removed during fixing the belt fastners. group..

MS-pipe = 300
Welding Electrode, This work can be done
Fixing of a fabricated pipe chute bypassing the Tertiary Crusher NB, Plate-8 mm
18 200 BC3 1 1 1 1 E6013, 3.15 MM Available Available 1 0.00 simultaneously along with above
as & when required for the maintenance of the crusher. M12x65 bolts =
and Cutting Set job.
16 nos.
 Inspection of tertiary crusher hammers and wear condition of Countersunk bolt, Bolts are indented as on 21-12-
19 200 CR1 the plates. As the hard facing of replaced hammers are done. 1 0 1 2 -- -- M16X140 = 05 Not-Available 1 0.00 2016 (approx.)
The existing hammers are required to be replaced. pcs.

Belt conveyor feeding to raw mill, joint getting open day by day; Belt jointing As the belt is gravity take-up type,
20 200BC4 1 0 1 1 Available -- -- 1 0.00
which required to cut the joint piece and make another joint. solution & hardner so no need of belt spares.

RAW MILL TO BLENDING SILO TOP AREA

300 RM1 Raw Mill inlet mounting flange inspection followed by bolt
21 1 0 1 1 -- -- -- -- 0 3.00
tightening work.

300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts & This task may be carried out by
22 1 0 2 2 -- Torque Spanner Not-Available 1 4.00
girth gear followed by tightening work. available spanners

300 RM1 Internal inspection of drying chamber & diaphragm. Removal

23 1 0 1 1 -- -- -- -- 0 3.00
of unwanted scrap material available in the drying chamber.

Removal of collected grease from Raw Mill girth gear guard by

24 300 RM1 taping it from the point. Fixing of sealing felt at raw mill inlet & 0 0 1 2 -- -- -- -- 0 3.00
outlet.

Raw mill outlet duct containing inspection door, required to re- Welding Electrode,
300 RM1 aligned at proper position ; as some times it creates unpleasant Chain Block (Cap.
25 1 1 2 1 E6013, 3.15 MM, Available Available 1 0.00
sound when nibs come between inner face of trunion & outlet 1 MT) = 01 No.
Cutting Set
piece.

300 RM1 Inspection of tooth contact & wear out pattern of raw mill
26 1 0 0 1 -- -- -- -- 0 2.00
girth gear and pinion assembly.

Welding Electrode,
300 RM1 Raw Mill separator top & bottom bearing grease replenishment
27 1 1 1 1 E6013, 3.15 MM, Available MS-pipe = 65 NB Available 1 0.00
and providing arrangement for aeration of both the bearings. Cutting Set

300 RM1 Making free and smooth to auxillary coupling and checking its
28 1 0 1 1 -- -- -- -- 0 5.00
operation by hand.
 AS per running hours maintanied
Inspection and cleaning of raw mill girth gear grease system by CCR and consumption of grease;
29 300 RM1 (GGGSS) complete air line. Followed by purging of grease spey 1 0 1 1 -- -- -- -- 0 3.00 it is found that grease consumed
system for grease quantity measurment. qty. = 6 to 7 gram/min.

300 LQ1, 2 Arresting all leakage from pipe lines along with cleaning of
30 1 0 1 1 -- -- -- -- 1 0.00
&3 filters and strainers.

Welding Electrode,
300 LQ1, 2 Inspection, cleaning & required modification of all these pumps
31 1 0 1 1 E6013, 3.15 MM, Available -- -- 1 0.00
&3 heat exchanger cooling water line set-up. Cutting Set

Bag House puppet valve pneumatic cylinders for hopper nos. 8, Welding Electrode, This activity will be done in co-
32 Bag House 11 & 13; there is no limit. Fixing of limit with inspection of 1 1 1 1 E6013, 3.15 MM, Available -- -- 0 4.00 operation with E&I Dept.
smooth operation. Cutting Set

Welding Electrode,
Bag House Fabrication & fixing of water extraction arrangement in
33 1 1 1 1 E6013, 3.15 MM, Available -- -- 1 0.00
compressed air at bag house building. Cutting Set

Welding Electrode, This activity needs clearance from

Bag House Fixing of an FRL-Unit in bag house compressed air line for the
34 1 1 1 1 E6013, 3.15 MM, Available FRL-Unit Available 0 4.00 HOD-Mech; as the same is not
pneumatic cylinders operation the puppet valve. Cutting Set provided by M/s. CPW

Bag House discharge air slide, required to connect to CA fan Welding Electrode, Although the existing vent line is
35 Bag House suction line for venting the air slide & screw conveyors 300SC1 1 1 1 1 E6013, 3.15 MM, Available -- -- 2 0.00 connected to bag house incoming
&2. Cutting Set duct which doesn't work efficiently.

Bag House Inspection of both screw conveyors 300SC1 & 2 , all the bearing
36 1 1 1 1 -- -- -- -- 1 0.00
& its greasing point.

Proper sealing arrangement of boot casing; and provision of Welding Electrode, Bucket elevator will be stopped
37 400 BE-1 bucket safety plate during the failure of BDS, avoiding any A 1 1 1 1 E6013, 3.15 MM Available MS-Plate 8 mm Available 1 0.00 during the work.
contact to boot casing. and Cutting Set

400 BE-1 Inspection of condition for belt, belt joint, buckets and bucket Bucket elevator will be stopped
38 A 1 0 1 2 -- -- -- -- 1 0.00
bolts. Also discharge chute tounge plate gap inspection. during the work.

Welding Electrode, MS pipe 40 NB &

39 400 BE-1 Blending Silo top floor handrail fixing work. 1 1 1 1 E6013, 3.15 MM Available Available 2 0.00
TMT Bars
and Cutting Set
 Welding Electrode,
400 BE-1 Blending Silo bucket elevator staircase top portion handrail MS pipe 40 NB &
40 1 1 1 1 E6013, 3.15 MM Available Available 1 0.00
fixing work. TMT Bars
and Cutting Set

RAW MILL COMPRESSORS AND DUST COLLECTORS

As the compressure 300CP2 has reached up to 3065 Hrs. Air & oil flters and To be follow as per instruction of
41 300 CP1-2 running period and total loading period = 1639 Hrs.; and the 1 -- -- 1 -- -- Available -- --
lubricating oil Service Enginner of Atlas Copco.
indication showing 'Service time'.

301 CP1-2 Sorting out the problems of dryer during the visit of Service To be follow as per instruction of
42 1 -- -- 1 -- -- -- -- -- --
Engineer. Service Enginner of Atlas Copco.

Provision of fixing a duct line from compressor heat exchanger

300 CP1-2 to out side of the building, in order to avoid overheating of the This activity needs clearance from
43 -- -- -- -- -- -- -- -- -- --
compressor room alongwith fixing a exhaust fan (Electrical HOD-Mech.
scope)

Provision of valves at the bending points of compressed air line Welding Electrode, Ball Valve (3/4'') = This activity needs clearance from
44 300 CP1-2 at Raw mill 1st floor and bag house 2nd floor level, to drain 1 1 1 1 E6013, 3.15 MM Available Available 0 4.00
02 nos. HOD-Mech.
moistures as and when desired. and Cutting Set

Modification of suction line fitted to Tertiary Crusher dischrage Welding Electrode,

45 200 DC2 chute, as it will be used as a bypass line required to fit at feed 1 1 1 1 E6013, 3.15 MM Available -- -- 1 0.00
chute to Tertiary Crusher. and Cutting Set

Modification to the compressed air line coming to tertiary Welding Electrode, After job completion; intimate to
crusher building running over the floor; it is required to
46 200 DC2 1 1 1 1 E6013, 3.15 MM Available -- -- 0 3.00 E&I to route their cable
arranged it over head for ease of cleaning the floor, as required and Cutting Set accordingly.
during material spillage.

TOTAL MEN POWER = 43 27 43 52 38 64

 UNITED CEMENTS PVT. LTD.
NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST

(FOR RAW MIL SECTION-MONTH: FEBRUARY-2017)
SR.
TAG. FEBRUARY-17 MARCH-17 MAN POWER REMARKS
DESCRIPTION OF ACTIVITY
NO. 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6 F W R KH
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA

Lime Stone Truck Trippler side extended structural platform get

1 100 TT1 1 1 1 1 --
damaged, required reapiring work.

Lime Stone Truck Trippler hydraulic line required proper

2 100 TR1 supporting along with entire inspection of foundation bolts 1 1 1 1 --
tightness.

Lime Stone Apron Conveyor, pan bolt tightening and tag L/S Hopper (100HP1) shouold be
3 100 AC1 welding work. Necessary replacement of Hex-bolt by the new 1 1 1 1 empty to run 100AC1 freely.
counter shunk bolts.

Apron Conveyor grease line & grease point cleaning and

4 100 AC1 1 0 1 2
physical check for operation.

Apron Conveyor discharge chute (i.e. feed chute to Crusher),

5 100 AC1 required rectification work for the top plate with provision of 1 1 1 1 1
strengthening ribs; as it get damaged.

Lime Stone crusher get a severe damaged due to excavator No run of Crusher. Untill
6 100CR1 teeth feeded with L/S. The main impact on spindle rod & base 1 1 1 1 1 completion of mechnical job & civil
plate. Required rectification work to done. grouting work required.

Lime Stone Crusher discharge chute interior inspection work

7 100CR1 for hard plate & civil beam conditions. And inspection door 1 1 1 1 1
area damaged part repairing work.

Fixing of scraper at head pulley side. Also fixing of extra scraper 1

8 100 BC1 1 1 1 1
for belt cleaniness & safety.

Provision of extra supporting post to hold the rail of trippler Structural material is to be taken
9 100 BC2 1 1 1 1 2
conveyor trolley and necessary alignment of rail. from scrap yard.
 Telescopic Chute drive coupling re-alignment work with
10 100 BC2 replacement of spider coupling L-225. And repairing of 1 1 1 1 1
telescopic chute.

L/S STOCK PILE TO RAW MILL FEED AREA

Making provision for no excess feed to the belt 100BC4 for its Structural material is to be taken
11 100 BC3 1 1 1 1 1
safety & chocking of stepped chute on RMH. from scrap yard.

As the belt joint is getting damage day by day; and the belt is
punctured in the center of belt for a length of 450 mm. So it is
12 100BC4 1 1 0 1 2
required to joint another piece of belt of length 7 to 8 meter.
(two position joint)

This work can be done on men

13 100 BC5 Belt Conveyor tail end side structural shed sheeting work. -- -- -- -- -- power supply basis by M/s.SAIZ

Provision of a suitable monkey ladder/Stair case approaching Structural material is to be taken

14 100 BC5 1 1 1 1 1
from 100 BC4 drive platform to 100 BC5 side walk way. from scrap yard.

Provision of inspection door & approach platform to belt Structural material is to be taken
15 100 BC5 1 1 1 1 1
conveyor discharge stepped chute feeding to hopper no.1 &2. from scrap yard.

Discharge chute modification to avoid fall of material due to This modifiction need shifting of
back pressure of the tertiary crusher. There is excess fall of drive pulley by 500 mm back side.
16 200 BC3 material at the discharge point of the belt; due to which there 1 1 1 1 1 Also dismantling of RCC floor &
one person is always engaged during the running of the raw civil work.
mill.

This belt containing belt fasteners, which required to replaced This will be done along with drive
by joining a piece of belt of 650 mm width followed by two shifting & modification of discharge
17 200 BC3 1 1 0 1 2
position joining work. Also fixing of head & tail pulley side chute by employing a separate
scrapers; as it was removed during fixing the belt fastners. group..
 This work can be done
Fixing of a fabricated pipe chute bypassing the Tertiary Crusher 1
18 200 BC3 1 1 1 1 simultaneously along with above
as & when required for the maintenance of the crusher. job.

Inspection of tertiary crusher hammers and wear condition of Bolts are indented as on 21-12-
19 200 CR1 the plates. As the hard facing of replaced hammers are done. 1 1 0 1 2 2016 (approx.)
The existing hammers are required to be replaced.

Belt conveyor feeding to raw mill, joint getting open day by day; 1 As the belt is gravity take-up type,
20 200BC4 1 0 1 1
which required to cut the joint piece and make another joint. so no need of belt spares.

RAW MILL TO BLENDING SILO TOP AREA

300 RM1 Raw Mill inlet mounting flange inspection followed by bolt
21 1 1 0 1 1
tightening work.

300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts & 1 This task may be carried out by
22 1 0 2 2
girth gear followed by tightening work. available spanners

300 RM1 Internal inspection of drying chamber & diaphragm. Removal

42 1 1 0 1 1
of unwanted scrap material available in the drying chamber.

300 RM1 Removal of collected grease from Raw Mill girth gear guard by
43 taping it from the point. Fixing of sealing

300 RM1 Removal of unwanted collected used grease from Raw Mill
44 girth gear guard by taping it from the point. Also shifting this

300 RM1 Inspection of all the ducting line, proper sealing at the ponit of
45 dampers and proper opening & closing of the dampers.

300 RM1 Inspection of tooth contact & wear out pattern of raw mill
46 girth gear and pinion.
 300 RM1 Making free and smooth to auxillary coupling and checking its
47 operation by hand operated device.

300 RM1 Inspection and cleaning of raw mill girth gear grease system
48 (GGGSS) complete air line.

300 RM1 Inspection of purging sequence and purging interval for grease
49 sprey system.

50 300 RM1 Inspection of grease level in grease barrel.

Inspection of raw mill inlet pump and arresting all leakage

51 300 LQ1 point along with complete cleanliness of the pump.

Inspection and cleaning of both the oil filter and strainer of the
52 300 LQ1 pump.

Inspection and general maintenance work for heat exchanger

53 300 LQ1 and its cleanliness.

Inspection and cleaning of both the oil filter and strainer of the
54 300 LQ2 pump.

Inspection of raw mill inlet pump and arresting all leakage

55 300 LQ2 point along with complete cleanliness of the pump.

Inspection and general maintenance work for heat exchanger

56 300 LQ2 and its cleanliness.

Inspection of high pressure pump and required maintenance

57 300 LQ2 work followed by checking the value of corresponding
pressure.

58 300 LQ3 Raw Mill Gear box, complete area proper cleaning work.

Gear box cooling pump both the filters and strainer cleaning
59 300 LO3 work.

Bag House Inspection of all the hoppers by opening the main door
60 ensuring the emptyness of hopper.

Inspection for proper opening and closing of all the puppet

61 Bag House valves (total 8 in nos.) and cleaning of FR-unit in the pressure
line.
 Clening and inspection of all the rotary RVF (300RVF5-8 & 300
62 Bag House RVF10-13) and checking the all sprockets and its proper
positions.

Bag House Inspection and cleaning with oiling of all the chain fixed to the
63 RVF and ensuring their proper lengths.

300 SC-1&2 Inspection of both screw conveyors all the bearing, its greasing
64 point and unwanted fouling of screw to the casing if found.

65 301 SC-1&2 Inspection of smooth operation of both screw conveyors.

Inspection for boot level by opening bottom door and greasing

66 400 BE-1 of brearing for tai drum.

Ckecking and ensuring the tightening of all the bucket bolts and
67 400 BE-1 inspection of belt joints.

Proper sealing arrangement of boot casing; and provision of Bucket elevator will be stopped
68 400 BE-1 bucket safety plate during the failure of BDS, avoiding any 1 1 1 1 1
contact to boot casing. during the work.

Inspection of condition for belt, belt joint, buckets and bucket Bucket elevator will be stopped
400 BE-1 1 1 0 1 2
bolts. Also discharge chute tounge plate gap inspection. during the work.

400 BE-1

69 400 BE-1 Blending Silo top floor handrail fixing work.

Blending Silo bucket elevator staircase top portion handrail

400 BE-1 fixing work.

Inpection of clearance between bucket and leaf (tounge) plate

70 400 BE-1 at the top of elevator.

Inspection of complete sealing of bucket elevator by ensuring

71 400 BE-1 doors and gates etc.

72 Misceaneous Area housekeeping work.

 RAW MILL COMPRESSORS AND DUST COLLECTORS

Complete inspection of parts and its readiness, cleaning of

300 CP1-2 outer parts & oil level inspection. Inspection of air filter and oil
filter conditions.

300 CP1-2 Inspection of compressed air dryer and cleaning work of its
74 parts.

Provision of fixing a duct line from compressor heat exchanger

75 300 CP1-2 to out side of the building, in order to avoid overheating of the
compressor room alongwith fixing a exhaust fan (Electrical
scope)

Provision of required valves at the branching point of the air

76 300 CP1-2 line for the ease of maintenance work if needed during the
running of compressor.

300 CP1-2 Fixing of air extraction points at different building for the
77 cleaning and maintenance activities.

Modification of air line running between Raw Material hopper

78 300 CP1-2 building to the Tertiary Crusher building, which is causing
problem during movement to 200 BC3 belt way.

79 100 DC1 Cleaning and inspection of FR-unit fixed in the line.

80 100 DC1 Inspection of dust collector bags and its neatness.

81 100 DC2 Cleaning and inspection of FR-unit fixed in the line.

82 100 DC2 Inspection of dust collector bags and its neatness.

83 200 DC1 Cleaning and inspection of FR-unit fixed in the line.

84 200 DC1 Inspection of dust collector bags and its neatness.

85 200 DC2 Cleaning of FR-unit and drive chain & sprockets.

Modification of suction line fitted to Tertiary Crusher dischrage

86 200 DC2 chute, as it will be used as a bypass line required to fit at feed
chute to Tertiary Crusher.

87 300 DC2 Cleaning and inspection of FR-unit fixed in the line.

88 300 DC2 Inspection of dust collector bags and its neatness.

89 400 DC1 Cleaning and inspection of FR-unit fixed in the line.

90 400 DC1 Inspection of dust collector bags and its neatness.

91 Misceaneous All dust collector fan's impeller coating cleaning.

 UNITED CEMENTS PVT. LTD.
NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST

(FOR RAW MIL SECTION-MONTH: FEBRUARY-2017)
SR.
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES
JOB
DESCRIPTION OF ACTIVITY PRIORITY F W R KH DETAIL AVAILABILITY DETAIL
NO.
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA

Lime Stone Truck Trippler side extended structural platform get Welding Electrode,
1 100 TT1 1 1 1 1 Available --
damaged, required reapiring work. E6013, 3.15 MM

Lime Stone Truck Trippler hydraulic line required proper Welding Electrode,
2 100 TR1 supporting along with entire inspection of foundation bolts 1 1 1 1 Available --
E6013, 3.15 MM
tightness.

Lime Stone Apron Conveyor, pan bolt tightening and tag Countersunk
Welding Electrode,
3 100 AC1 welding work. Necessary replacement of Hex-bolt by the new 1 1 1 1 Available Socket bolt,
E6013, 3.15 MM
counter shunk bolts. M16X75 = 04 pcs.

Apron Conveyor grease line & grease point cleaning and

4 100 AC1 1 0 1 2 -- -- --
physical check for operation.

Apron Conveyor discharge chute (i.e. feed chute to Crusher), Welding Electrode,
5 100 AC1 required rectification work for the top plate with provision of 1 1 1 1 E6013, 3.15 MM Available --
strengthening ribs; as it get damaged. and Cutting Set

MS-plate 16 mm
Lime Stone crusher get a severe damaged due to excavator Welding Electrode, & 10 mm and
6 100CR1 teeth feeded with L/S. The main impact on spindle rod & base 1 1 1 1 E6013, 3.15 MM Available Spindle rods = 02
plate. Required rectification work to done. and Cutting Set Nos.

Lime Stone Crusher discharge chute interior inspection work Welding Electrode, Bolts M12X65 =
7 100CR1 for hard plate & civil beam conditions. And inspection door 1 1 1 1 Available
E6013, 3.15 MM 06 nos.
area damaged part repairing work.

Fixing of scraper at head pulley side. Also fixing of extra scraper Welding Electrode,
8 100 BC1 1 1 1 1 Available --
for belt cleaniness & safety. E6013, 3.15 MM

Welding Electrode, MB-125 mm,

Provision of extra supporting post to hold the rail of trippler
9 100 BC2 1 1 1 2 E6013, 3.15 MM Available Bolts M12X65 =
conveyor trolley and necessary alignment of rail. and Cutting Set 40 nos.

Telescopic Chute drive coupling re-alignment work with Welding Electrode, Spider Coupling L-
10 100 BC2 replacement of spider coupling L-225. And repairing of 1 1 1 1 E6013, 3.15 MM Available 225
telescopic chute. and Cutting Set

L/S STOCK PILE TO RAW MILL FEED AREA

Welding Electrode,
Making provision for no excess feed to the belt 100BC4 for its MS-plate 6 mm &
11 100 BC3 1 1 1 1 E6013, 3.15 MM Available
safety & chocking of stepped chute on RMH. and Cutting Set Angle 50x50x6

As the belt joint is getting damage day by day; and the belt is
punctured in the center of belt for a length of 450 mm. So it is Belt jointing M24/3ply/650
12 100BC4 1 0 1 2 Available
required to joint another piece of belt of length 7 to 8 meter. solution & hardner mm belt = 8 Mtr.
(two position joint)

13 100 BC5 Belt Conveyor tail end side structural shed sheeting work. -- -- -- -- -- -- --

Welding Electrode, MC-125, ISA-

Provision of a suitable monkey ladder/Stair case approaching
14 100 BC5 1 1 1 1 E6013, 3.15 MM Available 50x50x6 & TMT
from 100 BC4 drive platform to 100 BC5 side walk way. and Cutting Set bars
 MS-plate 6 mm,
Welding Electrode,
Provision of inspection door & approach platform to belt ISA-25x25x3, TMT
15 100 BC5 1 1 1 1 E6013, 3.15 MM Available
conveyor discharge stepped chute feeding to hopper no.1 &2. bars and M8x50
and Cutting Set bolt = 08 nos.

Discharge chute modification to avoid fall of material due to MS-plate 12 mm,

back pressure of the tertiary crusher. There is excess fall of Welding Electrode, ISA-
16 200 BC3 material at the discharge point of the belt; due to which there 1 1 1 1 E6013, 3.15 MM Available 50x50x6,M12x65
one person is always engaged during the running of the raw and Cutting Set bolts = 40 nos.
mill.

This belt containing belt fasteners, which required to replaced

by joining a piece of belt of 650 mm width followed by two Belt jointing M24/3ply/650
17 200 BC3 1 0 1 2 Available
position joining work. Also fixing of head & tail pulley side solution & hardner mm belt = 10 Mtr.
scrapers; as it was removed during fixing the belt fastners.

MS-pipe = 300
Welding Electrode,
Fixing of a fabricated pipe chute bypassing the Tertiary Crusher NB, Plate-8 mm
18 200 BC3 1 1 1 1 E6013, 3.15 MM Available
as & when required for the maintenance of the crusher. M12x65 bolts =
and Cutting Set 16 nos.

Inspection of tertiary crusher hammers and wear condition of Countersunk bolt,

19 200 CR1 the plates. As the hard facing of replaced hammers are done. 1 0 1 2 -- -- M16X140 = 05
The existing hammers are required to be replaced. pcs.

Belt conveyor feeding to raw mill, joint getting open day by day; Belt jointing
20 200BC4 1 0 1 1 Available --
which required to cut the joint piece and make another joint. solution & hardner

RAW MILL TO BLENDING SILO TOP AREA

300 RM1 Raw Mill inlet mounting flange inspection followed by bolt
21 1 0 1 1 -- -- --
tightening work.

300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts &
22 1 0 2 2 -- Torque Spanner
girth gear followed by tightening work.

300 RM1 Internal inspection of drying chamber & diaphragm. Removal

23 1 0 1 1 -- -- --
of unwanted scrap material available in the drying chamber.

Removal of collected grease from Raw Mill girth gear guard by

24 300 RM1 taping it from the point. Fixing of sealing felt at raw mill inlet & 0 0 1 2 -- -- --
outlet.

Raw mill outlet duct containing inspection door, required to re- Welding Electrode,
300 RM1 aligned at proper position ; as some times it creates unpleasant Chain Block (Cap.
25 1 1 2 1 E6013, 3.15 MM, Available
sound when nibs come between inner face of trunion & outlet 1 MT) = 01 No.
Cutting Set
piece.

300 RM1 Inspection of tooth contact & wear out pattern of raw mill
26 1 0 0 1 -- -- --
girth gear and pinion assembly.

Welding Electrode,
300 RM1 Raw Mill separator top & bottom bearing grease replenishment
27 1 1 1 1 E6013, 3.15 MM, Available MS-pipe = 65 NB
and providing arrangement for aeration of both the bearings. Cutting Set

300 RM1 Making free and smooth to auxillary coupling and checking its
28 1 0 1 1 -- -- --
operation by hand.
 Inspection and cleaning of raw mill girth gear grease system
29 300 RM1 (GGGSS) complete air line. Followed by purging of grease spey 1 0 1 1 -- -- --
system for grease quantity measurment.

300 LQ1, 2 Arresting all leakage from pipe lines along with cleaning of
30 1 0 1 1 -- -- --
&3 filters and strainers.

Welding Electrode,
300 LQ1, 2 Inspection, cleaning & required modification of all these pumps
31 1 0 1 1 E6013, 3.15 MM, Available --
&3 heat exchanger cooling water line set-up. Cutting Set

Bag House puppet valve pneumatic cylinders for hopper nos. 8, Welding Electrode,
32 Bag House 11 & 13; there is no limit. Fixing of limit with inspection of 1 1 1 1 E6013, 3.15 MM, Available --
smooth operation. Cutting Set

Welding Electrode,
Bag House Fabrication & fixing of water extraction arrangement in
33 1 1 1 1 E6013, 3.15 MM, Available --
compressed air at bag house building. Cutting Set

Welding Electrode,
Bag House Fixing of an FRL-Unit in bag house compressed air line for the
34 1 1 1 1 E6013, 3.15 MM, Available FRL-Unit
pneumatic cylinders operation the puppet valve. Cutting Set

Bag House discharge air slide, required to connect to CA fan Welding Electrode,
35 Bag House suction line for venting the air slide & screw conveyors 300SC1 1 1 1 1 E6013, 3.15 MM, Available --
&2. Cutting Set

Bag House Inspection of both screw conveyors 300SC1 & 2 , all the bearing
36 1 1 1 1 -- -- --
& its greasing point.

Proper sealing arrangement of boot casing; and provision of Welding Electrode,

37 400 BE-1 bucket safety plate during the failure of BDS, avoiding any A 1 1 1 1 E6013, 3.15 MM Available MS-Plate 8 mm
contact to boot casing. and Cutting Set

400 BE-1 Inspection of condition for belt, belt joint, buckets and bucket
38 A 1 0 1 2 -- -- --
bolts. Also discharge chute tounge plate gap inspection.

Welding Electrode, MS pipe 40 NB &

39 400 BE-1 Blending Silo top floor handrail fixing work. 1 1 1 1 E6013, 3.15 MM Available TMT Bars
and Cutting Set

Welding Electrode,
400 BE-1 Blending Silo bucket elevator staircase top portion handrail MS pipe 40 NB &
40 1 1 1 1 E6013, 3.15 MM Available
fixing work. TMT Bars
and Cutting Set

RAW MILL COMPRESSORS AND DUST COLLECTORS

As the compressure 300CP2 has reached up to 3065 Hrs. Air & oil flters and
41 300 CP1-2 running period and total loading period = 1639 Hrs.; and the 1 -- -- 1 -- -- lubricating oil
indication showing 'Service time'.

301 CP1-2 Sorting out the problems of dryer during the visit of Service
42 1 -- -- 1 -- -- --
Engineer.

Provision of fixing a duct line from compressor heat exchanger

300 CP1-2 to out side of the building, in order to avoid overheating of the
43 -- -- -- -- -- -- --
compressor room alongwith fixing a exhaust fan (Electrical
scope)

Provision of valves at the bending points of compressed air line Welding Electrode, Ball Valve (3/4'') =
44 300 CP1-2 at Raw mill 1st floor and bag house 2nd floor level, to drain 1 1 1 1 E6013, 3.15 MM Available 02 nos.
moistures as and when desired. and Cutting Set
 Modification of suction line fitted to Tertiary Crusher dischrage Welding Electrode,
45 200 DC2 chute, as it will be used as a bypass line required to fit at feed 1 1 1 1 E6013, 3.15 MM Available --
chute to Tertiary Crusher. and Cutting Set

Modification to the compressed air line coming to tertiary Welding Electrode,

crusher building running over the floor; it is required to
46 200 DC2 1 1 1 1 E6013, 3.15 MM Available --
arranged it over head for ease of cleaning the floor, as required and Cutting Set
during material spillage.

TOTAL MEN POWER = 43 27 43 52

CEMENTS PVT. LTD.
4, DHADING, NEPAL

NANCE AND PENDING JOB LIST

ON-MONTH: FEBRUARY-2017)

MATERIAL / SPARES USED EXPECTED TIME

REMARKS
AVAILABILITY DAYS HOURS
TO L/S STOCK PILE AREA

-- -- 2.00 --

-- -- 4.00 --

L/S Hopper (100HP1) shouold be

Not-Available -- 6.00 empty to run 100AC1 freely.

-- 1 0.00

-- 1 0.00

No run of Crusher. Untill

Available 3 0.00 completion of mechnical job & civil
grouting work required.

Available 0 6.00

-- 0 6.00

Structural material is to be taken

Available 3 0.00 from scrap yard.

Available 1 0.00

TO RAW MILL FEED AREA

Structural material is to be taken

Available 1 0.00 from scrap yard.

Available 1 0.00

This work can be done on men

-- -- 2.00 power supply basis by M/s.SAIZ

Structural material is to be taken

Available 2 0.00 from scrap yard.
 Structural material is to be taken
Available 2 0.00 from scrap yard.

This modifiction need shifting of

drive pulley by 500 mm back side.
Available 4 0.00 Also dismantling of RCC floor &
civil work.

This will be done along with drive

shifting & modification of discharge
Available 1 0.00 chute by employing a separate
group..

This work can be done

Available 1 0.00 simultaneously along with above
job.

Bolts are indented as on 21-12-

Not-Available 1 0.00 2016 (approx.)

As the belt is gravity take-up type,

-- 1 0.00 so no need of belt spares.

LENDING SILO TOP AREA

-- 0 3.00

This task may be carried out by

Not-Available 1 4.00 available spanners

-- 0 3.00

-- 0 3.00

Available 1 0.00

-- 0 2.00

Available 1 0.00

-- 0 5.00
 AS per running hours maintanied
by CCR and consumption of grease;
-- 0 3.00 it is found that grease consumed
qty. = 6 to 7 gram/min.

-- 1 0.00

-- 1 0.00

This activity will be done in co-

-- 0 4.00 operation with E&I Dept.

-- 1 0.00

Available 0 4.00 work completed on 15-02-2017

Although the existing vent line is

-- 2 0.00 connected to bag house incoming
duct which doesn't work efficiently.

-- 1 0.00

Bucket elevator will be stopped

Available 1 0.00 during the work.

Bucket elevator will be stopped

-- 1 0.00 during the work.

Available 2 0.00

Available 1 0.00

SORS AND DUST COLLECTORS

To be follow as per instruction of

Available -- -- Service Enginner of Atlas Copco.

To be follow as per instruction of

-- -- -- Service Enginner of Atlas Copco.

This activity needs clearance from

-- -- -- HOD-Mech.

This activity needs clearance from

Available 0 4.00 HOD-Mech.
-- 1 0.00

After job completion; intimate to

-- 0 3.00 E&I to route their cable
accordingly.

38 64