Thermal Graphic Analysis Report

For Reactor Tower – FE11

Reduction Zone

Prepared by: Maintenance planning Dept.

Issue Date (18/ 09 / 2017)
 Issue Date: 10/05/2016

Thermal Graphic Analysis Report Rev. no. : 01

Rev. Date: 23/05/2016

1- Introduction:

 The aim of this report to detect high temperature in Reactor

shell and know if there is any hot spot and the temperature to
take an action.

2- Report summary:

 After closing the water Spray and Air connection on the

reduction cycle & transfer line entrance to the reactor we
measured the temperature after 4 hours and the result as
follow:

Image No. Max Temp. Image No. Max Temp.

IR_01280 (N7) 239.8°C IR_01299 (S5) 317.2°C
IR_01285 (N8) 254.6°C IR_01300(S7) 311°C
IR_01289 (W7) 262.8°C IR_01301(S7) 233.6°C
IR_01290 (W7) 281.9°C IR_01303 (S4) 215.7°C
IR_01295 (W8) 380.6°C IR_01306 (S8) 333.9°C
IR_01296 (W8) 385°C IR_01310 (E7) 282.5°C
IR_01316 (E8) 281.8°C IR_01311 (E7) 321.3°C

3- Recommended Action:
 Production team must open the water spray on above
hot spot until next shut down for mastic injection
solution

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Thermal Graphic Analysis Report Rev. no. : 01

Rev. Date: 23/05/2016

EFS Side

W -1 -2

S N -3 -4

E -5 -6

-7 -8
MH Side

Reactor Top View

Reactor side view
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4- Report:

Each IR picture has its position on reactor in its caption (you

can get the position from drawings in page 3)

Visible Light Image

IR_01269.IS2 (Top Gas Outlet-Charging Leg 2)
9/18/2017 1:28:58 PM

Main Image Markers

Name Temperature
Hot 242.7°C
P0 179.8°C

IR_01270.IS2 (Top Gas Outlet) Visible Light Image

9/18/2017 1:29:47 PM

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Main Image Markers

Name Temperature
Hot 104.9°C
P0 103.0°C
P1 97.1°C

Visible Light Image

IR_01272.IS2(Top Gas outlet-Charge Leg1)

9/18/2017 1:31:57 PM

Main Image Markers

Name Temperature
Hot 273.2°C
P0 163.0°C

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Visible Light Image

IR_01273.IS2 (Top Gas Outlet)

9/18/2017 1:32:13 PM

Main Image Markers

Name Temperature
Hot 157.2°C
P0 153.1°C
P1 147.1°C

Visible Light Image

IR_01274.IS2 (Top Gas Outlet)

9/18/2017 1:32:24 PM

Main Image Markers

Name Temperature
Hot 123.0°C
P0 111.1°C

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Visible Light Image

IR_01275.IS2 (Reactor- N1)
9/18/2017 1:36:50 PM

Main Image Markers

Name Temperature
Hot 137.0°C
P0 135.7°C
P1 133.0°C

Visible Light Image

IR_01276.IS2 (Reactor- N3)

9/18/2017 1:37:03 PM

Main Image Markers

Name Temperature
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Hot 132.7°C
P0 115.2°C

Visible Light Image

IR_01277.IS2 (Reactor- N5)

9/18/2017 1:37:23 PM

Main Image Markers

Name Temperature
Hot 129.8°C
P0 111.6°C

Visible Light Image

IR_01278.IS2 (Reactor- N7)

9/18/2017 1:37:50 PM

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Main Image Markers

Name Temperature
Hot 137.4°C
P0 115.5°C

Visible Light Image

IR_01280.IS2 (Reactor- N7)

9/18/2017 1:39:12 PM

Main Image Markers

Name Temperature
Hot 239.8°C
P0 214.8°C
P1 168.1°C

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Visible Light Image

IR_01281.IS2 (Reactor- N2)

9/18/2017 1:40:02 PM

Main Image Markers

Name Temperature
Hot 152.2°C
P0 128.6°C

Visible Light Image

IR_01282.IS2 (Reactor- N4)

9/18/2017 1:40:16 PM

Main Image Markers

Name Temperature
Hot 120.6°C
P0 103.9°C

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Visible Light Image

IR_01283.IS2 (Reactor- N6)

9/18/2017 1:40:30 PM

Main Image Markers

Name Temperature
Hot 125.0°C
P0 121.6°C
P1 110.7°C

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Visible Light Image

IR_01284.IS2 (Reactor- N8)

9/18/2017 1:40:54 PM

Main Image Markers

Name Temperature
Hot 254.6°C
P0 172.1°C

Visible Light Image

IR_01285.IS2 (Reactor- N8)

9/18/2017 1:41:12 PM

Main Image Markers

Name Temperature
Hot 257.4°C
P0 203.1°C

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Visible Light Image

IR_01286.IS2 (Reactor- W1)

9/18/2017 1:42:10 PM

Main Image Markers

Name Temperature
Hot 167.5°C
P0 121.8°C

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Visible Light Image

IR_01287.IS2 (Reactor- W3)

9/18/2017 1:42:20 PM

Main Image Markers

Name Temperature
Hot 185.2°C
P0 133.4°C

Visible Light Image

IR_01288.IS2 (Reactor- W5)

9/18/2017 1:42:31 PM

Main Image Markers

Name Temperature

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Hot 145.6°C
P0 115.0°C

Visible Light Image

IR_01289.IS2 (Reactor- W7)

9/18/2017 1:42:53 PM

Main Image Markers

Name Temperature
Hot 262.8°C
P0 261.5°C
P1 178.4°C

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Visible Light Image

IR_01290.IS2 (Reactor- W7)

9/18/2017 1:43:05 PM

Main Image Markers

Name Temperature
Hot 281.9°C
P0 260.7°C
P1 188.5°C

Visible Light Image

IR_01291.IS2 (Reactor- W2)

9/18/2017 1:43:38 PM

Main Image Markers

Name Temperature
Hot 175.2°C
P0 114.3°C

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Visible Light Image

IR_01292.IS2 (Reactor- W4)

9/18/2017 1:43:46 PM

Main Image Markers

Name Temperature
Hot 172.5°C
P0 128.2°C

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Visible Light Image

IR_01293.IS2 (Reactor- W6)

9/18/2017 1:43:54 PM

Main Image Markers

Name Temperature
Hot 172.8°C
P0 147.2°C

Visible Light Image

IR_01294.IS2 (Reactor- W8)

9/18/2017 1:44:06 PM

Main Image Markers

Name Temperature
Hot 213.6°C
P1 163.4°C

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P0 88.9°C

Visible Light Image

IR_01295.IS2 (Reactor- W8)

9/18/2017 1:44:23 PM

Main Image Markers

Name Temperature
Hot 380.6°C
P0 185.7°C

Visible Light Image

IR_01296.IS2 (Reactor- W8)

9/18/2017 1:44:52 PM

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Main Image Markers

Name Temperature
Hot 385.0°C
P0 363.9°C

Visible Light Image

IR_01297.IS2 (Reactor- S1)

9/18/2017 1:46:13 PM

Main Image Markers

Name Temperature
Hot 168.2°C
P0 131.3°C

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Visible Light Image

IR_01298.IS2 (Reactor- S3)

9/18/2017 1:46:24 PM

Main Image Markers

Name Temperature
Hot 217.5°C
P0 125.3°C

Visible Light Image

IR_01299.IS2 (Reactor- S5)

9/18/2017 1:46:36 PM

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Main Image Markers

Name Temperature
Hot 317.2°C
P0 311.1°C

Visible Light Image

IR_01300.IS2 (Reactor- S7)

9/18/2017 1:49:24 PM

Main Image Markers

Name Temperature
Hot 311.0°C
P0 297.2°C

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Visible Light Image

IR_01301.IS2 (Reactor- S7)

9/18/2017 1:49:41 PM

Main Image Markers

Name Temperature
Hot 233.6°C
P0 154.5°C

Visible Light Image

IR_01302.IS2 (Reactor- S2)

9/18/2017 1:50:04 PM

Main Image Markers

Name Temperature

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Hot 168.3°C
P0 123.5°C

Visible Light Image

IR_01303.IS2 (Reactor- S4)

9/18/2017 1:50:18 PM

Main Image Markers

Name Temperature
Hot 215.7°C
P0 211.5°C
P1 160.0°C

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Visible Light Image

IR_01304.IS2 (Reactor- S6)

9/18/2017 1:50:31 PM

Main Image Markers

Name Temperature
Hot 179.2°C
P0 135.1°C

Visible Light Image

IR_01305.IS2 (Reactor- S8)

9/18/2017 1:50:44 PM

Main Image Markers

Name Temperature
Hot 214.0°C

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P0 168.4°C

Visible Light Image

IR_01306.IS2 (Reactor- S8)

9/18/2017 1:50:58 PM

Main Image Markers

Name Temperature
Hot 333.9°C
P0 218.7°C
P1 165.9°C

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Visible Light Image

IR_01307.IS2 (Reactor- E1)

9/18/2017 1:52:20 PM

Main Image Markers

Name Temperature
Hot 141.2°C
P0 125.9°C

Visible Light Image

IR_01308.IS2 (Reactor- E3)

9/18/2017 1:52:27 PM

Main Image Markers

Name Temperature
Hot 148.2°C

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P0 119.9°C

Visible Light Image

IR_01309.IS2 (Reactor- E5)

9/18/2017 1:52:39 PM

Main Image Markers

Name Temperature
Hot 174.5°C
P0 134.6°C

Visible Light Image

IR_01310.IS2 (Reactor- E7)

9/18/2017 1:53:07 PM

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Main Image Markers

Name Temperature
Hot 282.5°C
P0 240.1°C
P1 164.9°C

Visible Light Image

IR_01311.IS2 (Reactor- E7)

9/18/2017 1:53:16 PM

Main Image Markers

Name Temperature
Hot 321.3°C
P0 159.7°C

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Visible Light Image

IR_01312.IS2 (Reactor- E2)

9/18/2017 1:53:38 PM

Main Image Markers

Name Temperature
Hot 140.5°C
P0 140.4°C
P1 121.2°C

Visible Light Image

IR_01313.IS2 (Reactor- E4)

9/18/2017 1:53:46 PM

Main Image Markers

Name Temperature
Hot 154.2°C
P0 153.0°C

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P1 138.7°C

Visible Light Image

IR_01314.IS2 (Reactor- E6)

9/18/2017 1:53:55 PM

Main Image Markers

Name Temperature
Hot 164.7°C
P0 162.9°C
P1 122.7°C

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Visible Light Image

IR_01315.IS2 (Reactor- E8)

9/18/2017 1:54:10 PM

Main Image Markers

Name Temperature
Hot 192.8°C
P0 106.2°C

Visible Light Image

IR_01316.IS2 (Reactor- E8)

9/18/2017 1:54:50 PM

Main Image Markers

Name Temperature

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Rev. Date: 23/05/2016

Hot 281.8°C
P0 256.5°C

Visible Light Image

IR_01317.IS2 (Process Gas Inlet)

9/18/2017 1:55:59 PM

Main Image Markers

Name Temperature
Hot 245.4°C
P0 214.0°C
P1 203.7°C
P2 177.5°C

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Visible Light Image

IR_01318.IS2 (Process Gas Inlet)

9/18/2017 1:56:22 PM

Main Image Markers

Name Temperature
Hot 195.9°C
P0 127.6°C

Visible Light Image

IR_01319.IS2 (Process Gas Inlet)

9/18/2017 1:57:13 PM

Main Image Markers

Name Temperature

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Rev. Date: 23/05/2016

P0 157.6°C
Hot 223.7°C

Visible Light Image

IR_01320.IS2 (Process Gas Inlet)

9/18/2017 1:57:30 PM

Main Image Markers

Name Temperature
Hot 191.1°C
P0 117.5°C

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