Plant Design And Management Systems

Presentation

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Version

• Pdms 11.5 sp1

• Review Reality 5.3
• Catview (Freeware) 11.3
• Operating System Windows 2000

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 WHY PDMS ?
CONSISTENT AND RELIABLE COMPONENT DATA.

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Jan 30, 2005
ENSURES CORRECT GEOMETRY & CONNECTIVITY

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Jan 30, 2005
 AVOIDS COMPONENT INTERFERENCE

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 DRAFT OUTPUT FROM DESIGN DATABASE
ACCURATE BILL OF MATERIAL

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Jan 30, 2005
 Review Reality

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Review Reality

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Review Reality

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Pdms Design

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Jan 30, 2005
 Pdms Draft

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Jan 30, 2005
 Pdms Draft

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Jan 30, 2005
 Pdms Isodraft

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
© 2005 Chagalesh Consulting Engineers
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© 2005 Chagalesh Consulting Engineers
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© 2005 Chagalesh Consulting Engineers
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 PDMS MODULES

INPUT MODULES
• 1 DESIGN.
• EQUIPMENT
• PIPEWORK
• CABLE TRAYS
• HVAC
• STRUCTURAL
• BEAMS & COLUMNS.
• PANELS & PLATES.
• WALLS & FLOORS.
• ACCESS STAIRS & LADDERS
• MDS
• DESIGN TEMPLATES
• 2 SPECON .
• 3 PARAGON .
• 4 LEXICON .

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 OUTPUT MODULES

1 DRAFT.
GENERAL
DIMENSIONS
LABELLING
2D DRAFTING
ADP
ADMINISTRATION
SHEET LIBRARIES.
SYMBOL LIBRARIES.
ISODRAFT LIBRARIES.
LABEL LIBRARIES.
AUTODRAFT
STYLE LIBRARIES.
REPRESENTATION LIBRARIES.
DRAWLIST LIBRARIES.
TAGGING RULES.

2 ISODRAFT .
3 SPOOLING .
4 REVIEW.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 DESIGN

EQUIPMENT - MODULE

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 /* WORLD
Site /STABI
Zone /STABI/EQUI-00000
Equi /2EA - 101

SUBE (Primitives)
/2EA-101/2ZA-102
CYL1
BOX
RTOR
CTOR
DISH
CONE
SLSY
SNOU
NOZZ
/2EA-101/N1

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 BOX Element (BOX)
Attributes:
Name /name
Lock false
Owner /name
Position E 0mm N 0mm U 0mm
Orient Y is N and Z is U
Obstruct 2
Level 0 10
Xlength 0mm
Ylength 0mm
Zlength 0mm

Figure 5-6 The BOX Element

Legal Owners: EQUI, STRU, SUBS, PTRA, SUBE, PJOI, SJOI, FITT
Legal Members: NBOX, NCYL, NCON, NPYR, NSLC, NCTO,
NSNO, NRTO, NDIS,NXTR, NREV, NRUL

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Cylinder Element (CYLI)
Attributes:
Name /name
Lock false
Owner /name
Position E 0mm N 0mm U 0mm
Orient Y is N and Z is U
Obstruct 2
Level 0 10
Diameter 0mm Diameter
Height 0mm Axial height

Figure 5-7 The CYLInder Element

Legal Owners: EQUI, STRU, SUBS, PTRA, SUBE, PJOI, SJOI, FITT
Legal Members: NBOX, NCYL, NCON, NPYR, NSLC, NCTO, NSNO, NRTO,
NDIS, NXTR, NREV, NRUL
© 2005 Chagalesh Consulting Engineers
Jan 30, 2005
 CONE Element
Attributes:
Name /name
Lock false
Position E 0mm N 0mm U 0mm
Orient Y is N and Z is U
Owner /name
Level 0 10
Obstruct 2
Dtop 0mm Diameter of top surface
Dbottom 0mm Diameter of bottom surface
Height 0mm Axial height

Figure 5-8 The CONE Element

Legal Owners: EQUI, STRU, SUBS, PTRA, SUBE, PJOI, SJOI, FITT
Legal Members: NBOX, NCYL, NCON, NPYR, NSLC, NCTO, NSNO,
NRTO, NDIS,NXTR, NREV, NRUL

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 PIPING MODULE
WORLD

The principal elements are Pipes and their subordinate

Branches.
Each Pipe can represent any portion of the overall piping
network, while each Branch represents a single section of a
Pipe which runs between two, and only two, points (called the
Branch Head and the Branch Tail).

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Checking for Design Data
Inconsistencies and Clash
Check that components which
are to be connected together are
aligned on a common axis:

Checks that components which are

to be connected together are aligned
in the same direction:
Checks that components which are to be
connected together have consistent bores:
Checks that components which are to be
connected together have compatible
connection types:
Checks that no length of
tube is less than a
prescribed minimum
(which may depend
on its bore)

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Draft

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Jan 30, 2005
 Isodraft

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Jan 30, 2005
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 Administration

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Jan 30, 2005
© 2005 Chagalesh Consulting Engineers
Jan 30, 2005
 FLOW CHART FOR CONCRETE MODEL IN PDMS

Civil concrete Model is prepared based on :

i) Frozen arrangement drawings issued for engineering.
ii) Preliminary Foundation / Beam / Column / Pile / Pile caps whose
preliminary maximum size / type & Locations are decided in
consultation with Civil.

Prepare & Issue Civil arrangement drawing to Civil for design of building / foundation

Receipt of Civil arrangement Drawings marked with

i) Member sizes.
ii) Additional members required, if any, due to design of the building.
iii) Location of members as per the design of the building.

Update PDMS model as per above mark up drawing & clash check of the members done.
Corrections required due to clashes are done either in locating the member to avoid clash or
shifting of clashing item to clear the concrete member.

Issue of Civil arrangement drawing from PDMS & RCC details drawings from Auto cad
for construction.

NOTES:-
1) Sometimes if the Client is not happy with the PDMS arrangement drawings , the same
are drawn in Autocad.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 FLOWCHART FOR CIVIL STRUCTURAL MODEL IN PDMS

Structural Members are Created in PDMS Model based on

i) Frozen Arrangement drawings issued for Engineering.
ii) Location & Preliminary maximum member sizes decided in
consultation with Civil Design Department.

Structural arrangement Drawings are Defined in PDMS & issued to Civil for Building Design.

Receipt of Structural arrangement Drawings marked with

i) Member sizes.
ii) Additional members required, if any, due to design of the building.
iii) Location of members as per the design of the building.

Update PDMS model as per above mark up drawing & clash check of the members done.
Corrections required due to clashes are done eitherin locating the member to avoid clash or
shifting of clashing item to clear the structural member.

Structural arrangement drawing (generated in PDMS) issued for Construction along with the
detail drawing prepared in Autocad (e.g.Moment connection or shear connection detail) .
Normally the cutouts of say 500 mm size or higher are released at this stage.

Smaller cutouts required in grating due to pipe passing through floor or support plate
resting on steel member are released when all thelines are released for construction.

NOTES:-
1) Sometimes if the Client is not happy with the PDMS arrangement drawings , the same are drawn in Autocad.
2) In some cases the structural members are released progressively based on the engineering status.
e.g a) After arrangement plans are frozen the columns & main beams are released for fabrication.
b) After equipment drawings are approved & big bore pipes are finalised – the secondary beams for equipment
support & pipe supports are released for fabrication.
c) The tertiary members (for grating support) & bracings are released for fabrication, when the piping is finalised for
all isometrics.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 FLOWCHART FOR EQUIPMENT MODEL IN PDMS

Equipment modeling in PDMS. Basis are

i) Dimensions - Equipment Data Sheet.
ii) Location - Licensors Arrangement Plan.

Review of PDMS model for freezing the arrangement drawing & Issue of the
same for Detail Engineering.
(Necessity of Operating Platform required if any, is checked)

Locating the nozzles as per Piping Study. Basis are

i) Elevation - as per equipment data sheet.
ii) Orientation - as per Piping Study.

Generate Nozzle Orientation sheet & Check the same for

i) Dimensions of Equipment.
ii) Nozzle Size, Rating, Facing.
iii) Location of Equipment .

Update the Equipment as per the Order Specification of the Equipment.

Issue -
- the Nozzle Orientation sheet for Fabrication.
- Pipe Support clip / Platform clips / Ladder Clips for Fabrication.

Update the Equipment as per the approved Vendor Drawing.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 FLOW CHART FOR PIPING MODEL IN PDMS

Prepare PIPING Study. Issue XYZ BOM based

on PID’S & Plot Plans.

Stress analysis
not required
Model the pipelines in PDMS
as per study, including pipe Review of Pipe line by
support, check clash, consistency Process,Instrument, Piping
& out of spec. items & take Dept.
corrective action if required.

For Pipe lines requiring

modification due to
Stress Analysis Update PDMS model based
required on Stress Analysis, Review

Stress Analysis
comments & Model Special
Support.

Do Stress Analysis
of Pipelines. Review of Pipeline

Transfer Line list Update Pipelines as per

Update PDMS
data by using macro vendor information.
Model based on
for each Instrument dimensions
review comments.
line in PDMS. final P&IDs etc.

Issue of ISOS for

Do final Checking Issue of Special
Construction along
of Isometrics Supports Sketches
with MTO for
w.r.t. latest P&ID’s. for Construction.
order updating.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 FLOW CHART FOR ELECTRICAL MODEL IN PDMS

Model Electrical cable trays / junction boxes/

switches/fittings etc.based on the information
received from Electrical in the form of markup on
arrangement drawings.

Check all Electrical items for clash &

take corrective action if necessary.

Issue PDMS arrangement drawings to

Electrical for preparing the drawings in Autocad.

Receive the final arrangement drawings from Electrical

& update the PDMS model as per the same.Check for
clashes & take corrective action , if required.
Issue markup to Electrical.

Issue the final Electrical arrangement drawings

by Electrical based on the comments from piping.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 FLOW CHART FOR INSTRUMENT MODEL IN PDMS

Model Instrumentation cable trays /

Junction boxes / Air headers based
on preliminary Instrument plot plan.

Check all Instrumentation items for

clash and take corrective action, Whether Approved
if needed. for construction
drawings from
PDMS.

Issue PDMS Instrument plot plans

for Instrumentation comments .

YES NO
Update PDMS model based on
review comments. Update PDMS
Update PDMS
drawings and
drawings and
issue them for
issue them as
further Autocad
Approved for
Check all Instrumentation items for clash work to
construction.
and take corrective action, if needed. instrumentation.

Update cable trays / Junction boxes

/Air headers based on final Receive Cad drawings and check
Instrumentation plot plans. PDMS drawings with Cad drawings
and take necessary corrective
actions.

Check all Instrumentation items

for clash and take corrective
action, if needed.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 FLOW CHART FOR CATALOGUE WORK - PIPING SPEC.

Name all Piping Items in PMS as per 7 digit naming convention

Create categories and by using bolt macro

Create bolts for each categories
Those which are new in PDMS .
Check the “COCO table & take corrective action,
if required.

Create Pipe classe by using Catview and add all

Categories as per PMS

Assign correct symbol key,Material

and description for Each spec component

Create the bolt table and by using macro

create bolt spe .
Assign bolt spec.to pipe class

Update the catalogue for Vendor info. dependent items like valves,
Instruments, bellows etc.

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 MISCELLANEOUS MODEL

Update PDMS model as per final

Build all miscellaneous items like drawings / information of existing
existing items, battery limit nozzles,roads, storm water drains, material items, battery limits, roads, storm
handling items, hume pipes, wastewater pits, etc. as per frozen water drains, material handling,
overall arrangement plans, underground layout, material hume pipes, waste water pit etc.
handling plans, road layout.

Whether Approved
Check all items for clash and take for construction
corrective action, if needed. drawings from
PDMS.

Issue drawings / review files for

comments from Process / EL / CI /
Client / Statutory bodies YES NO
for comments.
Update PDMS
drawings and Update PDMS
issue them as drawings and
Receive comments and update the issue them for
PDMS model. Approved for
construction. further autocad
work .

Check all items for clash and take

corrective action, if needed. Receive Cad drawings and check
PDMS drawings with Cad drawings
and take necessary corrective
actions.
© 2005 Chagalesh Consulting Engineers
Jan 30, 2005
 Progress Monitoring-Piping

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Chagalesh’s Macros
Macro is set of programs which will do repeatative Work and Save Time

Design Utility Macro

Draft Utility Macro

•LineList Data Transfer

•Review File Creation
•Fitting Creation •Dimension Creation and Placement
•Consistency Out of spec checking etc Label Creation and Placement
•Instruments Creation
•Pipe Status Report etc And Many others Functions
•And Many others Functions

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 Category , Check Print Creation & Bolting Macro

•List All Categories with similar names and

Select and copy it

•Produce Check Print

•Creation of bolts as per Ansi B16.5 and 16.47 Series A & B

© 2005 Chagalesh Consulting Engineers

Jan 30, 2005
 FEED BACK

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