“BASIC WELL SERVICE OPERATION”

Syafruddin ZUBAER

Freelance Instructor & Consultant

06/04/2014
 MAIN TOPICs

DAY-1 :

• 1.1 Introd. to Surface&DH Equip. and Well Completion

a. Surface & DH Equipment
b. Well Completion
• 1.2 Basic of Slick Line Operation
• 1.3 Basic of Electric Line Operation

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1.1a Introd. to Surface & Down Hole
Equipment

Syafruddin ZUBAER
( Freelance Instructor & Consultant )

06/04/2014
WELL HEAD & DOWN HOLE EQUIP.

Well Head :
Associated Well equipment on surface

Down Hole Equip. :

Associated Well equipment set down hole

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WELL HEAD

Well Head :

Xmast Tree

Casing Head &

Tubing Head

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WELL HEAD - Single Composite XmasTree

Kill valve

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WELL HEAD

Well Head :
Solid Block Single

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WELL HEAD

Well Head :

Solid Block Single

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WELL HEAD

Compact
Well Head:

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WELL HEAD

Well Head:

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WELL HEAD Dual Solid Block XmasTree

Dual Xmastree BKP/HDL

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WELL HEAD

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SURFACE & DOWN HOLE EQUIP.

Surface Equipment:

Well Head :
Casing Head
Tubing Head

Xmast Tree

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WELL HEAD

To be remembered
Tree Cap/Adaptor
Swab Valve ~ SWV
Upper Master Vv(Act) ~ UMV W/ or W/out Wire Cut
Lower Master Valve ~ LMV
Wing Valve (Act) ~ FWV SSV
Kill Line Valve ~ KWV
Choke Valve ~ CHV
Flow Line Valve ~ FLV
Casing Valve “0” ~ Annulus 0
Casing Valve “1” ~ Annulus 1
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WELL HEAD

FWV
SWV
CHV
KWV
FLV
UMV
LWV

Ann 0 Ann 0
Ann 1 Ann 1

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WELL HEAD

Well
Head :

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WELL HEAD Single Horizontal Xmastree

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WELL HEAD Dual Xmastree

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WELL HEAD

Well Head :
(Splitter)

In one 30” Conductor

there are 2x 9 5/8” Prod
Casing
Consist of 2 different
wells with its different
direction&trajectory

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WELL HEAD

Well Head :
(Splitter)

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WELL HEAD Splitter Well Head

Well Head :

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WELL HEAD

Well Integrity

To ensure the Safe status of Well Head and DHSV

(….and other DH Equipments if required)
Integrity Test
Ref. CR – FP422 (Barrier for Completed Well)
Xmastree Vlv’s,gaskets,Flange etc.
Casing Valves
Closing time response of any actuated equipment
(DHSV,Actuator etc)

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WELL HEAD

Well Integrity

Time period
Integrity Test every 6 months for XTree & DHSV
Replacement 12 months for DHSV

Acceptable Leak Rate

15 SCFM for Gas leak
25 Ltr/Hour for Liquid Leak

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DOWN HOLE EQUIP.

Down Hole Equip.

WLEG (Wire Line Entry Guide)
Landing Nipples( Top NoGo,Bottom NoGo)
Packer (Single/Dual, Mech/Hydraulic/Electric,
Permanent/ Retrievable)
Circulating Device (SSD,SPM,Port Nipple etc)
Tubing
Special Joint(Blast /Perforated/Expansion/ Protection /
Flow Coupling)
DHSV (WRSV/TRSV)
Tubing Hanger

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DOWN HOLE EQUIP.

Completed well

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DOWN HOLE EQUIP.

Wire Line Entry Guide

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DOWN HOLE EQUIP.

Landing
Nipple

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DOWN HOLE EQUIP.

PACKER

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DOWN HOLE EQUIP.

PACKER
Setting:
Wire Line,Hydraulic
Mechanical
Retrievability:
Retrievable,Permanent
Tubing String:
Single
Dual

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DOWN HOLE EQUIP.

Sliding Side Door

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DOWN HOLE EQUIP.

SPM (Side
Pocket
Mandrel)

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DOWN HOLE EQUIP. F.Coupling/P.Tube

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DOWN HOLE EQUIP.

Safety Valve

Surface Safety Valve (SSV)

Sub Surface Safety Valve (DHSV)

DHSV Fail Save

Sub Surface Controlled SV (SSCSV)

Surface Controlled Sub Surface SV (SCSSV)

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DOWN HOLE EQUIP.
Control Line (To Surface)

SCSSV Type
Lock Mandrel

TRSV (Tbg Retrv)

WRSV(WL Retrv)

Hydraulic Landing Nipple

SSCSV Type
Press Diff SV
Ambient SV ( “K” valve)
Wireline Installed Surface Controlled
Sub-Surface Safety Valve

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DOWN HOLE EQUIP.
Control Line (To Surface)

DHSV SSSV (Fail Save)

Sub Surface Controlled SV Lock Mandrel

Surface Controlled Sub SurfaceSV

Valve Closure
Ball Type Hydraulic Landing Nipple

Flapper Type

Equalizing system
Equalizing Type Wireline Installed Surface Controlled
Sub-Surface Safety Valve

Non Equalizing Type

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DOWN HOLE EQUIP.

Control Line (To Surface)

Lock Mandrel

Hydraulic Landing Nipple

Wireline Installed Surface Controlled

Sub-Surface Safety Valve

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DOWN HOLE EQUIP.

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DOWN HOLE EQUIP.
Guideline for Hold Open Pressure

Opening Pressure
The pressure required to fully open the SV in
atmospheric condition

Hold Open Pressure

The pressure required to maintain the SV in open
conditions during well production

Recommended Hold Open Pressure

Opening Pressure+Tubing Pressure+(500 to 1000) psi

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DOWN HOLE EQUIP : WR SCSSV

Hydraulic
Supply pressure
supply
usually 4000 psi

Sleeve
Packing
WR SCSSV
Spring
Open position
Pressure
equalising
line

Flapper
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DOWN HOLE EQUIP : TR SCSSV

Hydraulic
Supply pressure
supply
usually 4000 psi

Sleeve
Packing
TR SCSSV
Spring
Open position

Flapper
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DOWN HOLE EQUIP:Macaroni DBSV (Diamond Board SV)

Hydraulic Supply pressure

Packing
supply usually 4000 psi

Tubing
Sleeve Tubing sleeve

Spring

Coil Tubing
sleeve
Flapper
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DOWN HOLE EQUIP. DHSafety Valve

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DOWN HOLE EQUIP. DHSafety Valve

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DOWN HOLE EQUIP. Self-Equalizing Flapper

• When the valve is closed, the

equalizing mechanism’s port
is protected from debris

• The Flow Tube depresses

the plunger to open an
equalizing path prior to the
valve opening

• The Flapper swings

completely out of the flow
path, protecting the Flapper
and seat from wireline tool
damage. The equalizing
feature returns to the closed
position when the valve is
fully open
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DOWN HOLE EQUIP.

Production Tubing
• Size : 2” – 2 3/8” , 2 1/2” – 2 7/8”, 3” – 3 ½” ,
4” – 4 ½” , 5” - 5 ½”
• Length : R1 ( 7,5 - 8,5 m)
R2 ( 8,5 – 9,5 m)
R3 ( 9,5 - 10,5 m)
• Thread Type :
VAM , Atlas Breadford, Upset,Non Upset,CS
Hydrill etc

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DOWN HOLE EQUIP.

Tubing Hanger

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WELL HEAD

CASING HEAD TUBING HEAD

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DOWN HOLE EQUIP.

Tubing Hanger Plug

Wire Line Set
Mechanical Set

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DOWN HOLE EQUIP.

Tbg Hanger Plug ( Mechanical set)

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 DOWN HOLE EQUIP.

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DOWN HOLE EQUIP.

Well Flow
NATURAL FLOW

ARTIFICIAL LIFT
–Pumping Method
- Sucker Rod : Beam Pumping,PCP
- ESP (Electric Submergible Pump)
- Hydraulic Jet
–Gas Lift Method
- Continous Injection : SPM,GLM,GLPO
- Intermittent Injection
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DOWN HOLE EQUIP.

ARTIFICIAL LIFT
Pumping
Sucker Rod Pump
Beam Pump
Rotary “Moyno”
Rodemip ~> PCP
Centrifugal - ESP
Hydraulic Jet Pump
Plunger Lift

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DOWN HOLE EQUIP.

ARTIFICIAL LIFT

Gas Lift
Continous
Intermittent
GL Macarony

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