SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Fireproofing Concrete Application Inspection SAIC-B-1002 31-Dec-14 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Concrete fireproofing shall be either cast-in-place, precast or gunite with SASD

A1
a minimum thickness of 50mm (2") from the reinforcing wire mesh AC-036711

The fireproofing concrete shall be a dense (structural) concrete with 28

day design compressive strength shall be 28 MPa (4000 psi) . SAES-Q-
001, Sec. 4.15.a.
Note: Ordinary dense concrete is the preferred fireproofing of structures SAES-B-006
A2
and supports because of its proven economy, durability, and Sec. 8.1
effectiveness in hydrocarbon fires. All reinforced concrete including
concrete with minimum reinforcement for temperature and shrinkage
control are defined as structural concrete.

All fireproofing concrete shall be chamfered as follows:

Pipe Supports: 50 mm
SASD
A3 Beams: 25 mm
AD-036711
Columns (except pipes): 25 mm
Angles: 25 mm

The minimum required number of concrete test cylinders shall be 1 for 3 SAES-Q-001 sec.
A4
days of age, 1 for 7 days of age and 2 for 28 days of age. 17.2

Vessels and heat exchangers, including stacked ones with a gross

volume of 2.5 m³ (15 barrels) or greater and that contain flammable
SAES-B-006
A5 liquid, or combustible liquid near or above its flashpoint, combustible
Sec. 5.3.1
gas, or potentially toxic material, shall have their supports and anchor
rings fireproofed from grade up to the level defined by A6 to A9 below.

A clearance of 30 mm shall be maintained between the vessel surface SAES-B-006

A6
and the fireproofing material on support legs, skirts, and saddles. Sec. 5.3.3.b

A clearance of 30 mm shall be provided between a sliding surface and SAES-B-006

A7
the fireproofing material on a sliding support. Sec. 5.3.3.c

An internally insulated vessel operating at a fluid temperature above SAES-B-006

A8
260°C shall not have the top 300 mm of the skirt fireproofed. Sec. 5.3.3.d

Vessel support legs shall be fireproofed from grade up to a level SAES-B-006

A9
30 mm below the contact line/surface between the legs and vessel. Sec. 5.3.3.e

The saddle supports for single horizontal vessels shall be fireproofed up

to the vessel midpoint; i.e., up to the 3 o'clock and 9 o'clock positions. If SAES-B-006
A10
the saddle supports do not extend to the vessel midpoint, fireproof the Sec. 5.3.3.f
entire saddle support.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Fireproofing Concrete Application Inspection SAIC-B-1002 31-Dec-14 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The skirt supporting a tower or vertical vessel shall be fireproofed on the

inside and outside surfaces. Standard Drawing AC-036915.
Exception to: Fireproofing of the inside of a vessel skirt is not required if
the vessel skirt is provided with only one access opening and no more SAES-B-006
A11
than one pipe penetration. The access opening shall be no larger than Sec. 5.3.3.g
500 mm in dia. The clearance between the edge of the penetration
opening and the surface of the penetrating pipe shall not be larger than
13 mm.

The bolts for the support of shell-and-tube heat exchangers and the area SAES-B-006
A12
within 30mm of the bolts, shall not be fireproofed. Sec. 5.3.4

Wire mesh shall be provided in all fireproofing concrete. The wire mesh
A13 shall be either 4" x 4" - 10 GA. X 10 GA (SAMSS 12-743-625) or 2" x 2" - AD-036711
14GA x 14 GA (SAMSS 12-743-620).

20 mm diameter x 125 mm spacers (and connectors) tack welded at 600

A14 AD-036711
mm centers (SAMSS 12-720-570) shall be provided

For process heaters( in any service) or steam generator that are wholly
or partially located in fire hazardous zone, all vertical supports shall be SAES-B-006
A15
fireproofed from the foundation to the support point of the process heater Sec. 5.4.1
or steam generator

Horizontal beams in contact with a process heater floor or shell shall not
SAES-B-006
A16 be fireproofed. Any horizontal beams below the process heater and not
Sec. 5.4.2
in contact with it shall be fireproofed.

Vertical columns supporting a single level of piping shall be fireproofed

SAES-B-006
A17 up to of horizontal member(s) above the fire hazardous zone regardless
Sec. 5.5.1
of height, including any attached pipe supports other than spring or rods.

Vertical columns supporting multiple levels of piping shall be

SAES-B-006
A18 fireproofed up to the point of support of the lowest horizontal member
Sec. 5.5.2
located above the fire-hazardous zone, regardless of height.

Vertical columns which support both piping and air-cooled heat

SAES-B-006
A19 exchangers shall be fireproofed according to the requirements for air-
Sec. 5.5.3
cooled heat exchangers.

Horizontal cross members shall be fireproofed for their full length when
SAES-B-006
A20 one or more of the attached vertical columns are fireproofed up to or
Sec. 5.5.4
beyond the point of support of the horizontal member.

Cantilevers, bracing, and dummy supports shall be fireproofed when any SAES-B-006
A21
attached members are fireproofed. Sec. 5.5.5

In fire hazard zones, a fireproofed catch beam or pillar shall be provided

SAES-B-006
A22 for hydrocarbon or toxic material piping which is suspended from rods or
Sec. 5.5.6
supported by a spring.

Wood and other combustible materials shall not be used for temporary
SAES-B-006
A23 supports. Temporary piping supports in fire-hazardous areas shall be
Sec. 5.5.8
fireproofed.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2014) Rev 8 30-Jun-14
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Fireproofing Concrete Application Inspection SAIC-B-1002 31-Dec-14 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

For an air-cooled heat exchanger, the vertical supports located in a fire-

hazardous zone shall be fireproofed from grade up to the support point
SAES-B-006
A24 of the heat exchanger. Horizontal beams shall be fireproofed when one
Sec. 5.6
or more of the attached vertical columns are fireproofed up to or past the
point of support of the horizontal member.

Proprietary fireproofing material shall be applied in a manner approved SAES-B-006

A25
by the fireproofing manufacturer and Inspection Department. Sec. 8.2.1

Application shall be made in strict accordance with the approved method

SAES-B-006
A26 and manufacturer's guidelines regarding ambient temperature, storage
Sec. 8.2.3
temperature,materials, proportioning, and mixing.

Application of intumescent mastics or other approved proprietary

SAES-B-006
A27 fireproofing shall be performed only by personnel trained and certified by
Sec. 8.2.2
the material manufacturer.

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-B-006 -- Fireproofing for Plants, 20 November 2011
2- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 5 March 2008
3- SASD-AC-036404 Flame Impingement Shield for Flangeless Valves, 31 December 1994
4- SASD-AD-036711 -- Concrete Fireproofing for Structural Members, 1 September 2000
5- SASD-AC-036915 -- Details: Fireproofing Specifications for Columns and Vessel Skirts, 01 March 1999

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use