MAGNETIC

TESTING

PROCEDURE
 General Contractor, General Supplier, General Trading (Export/Import), General
Service, Inspection, Testing & Certification and Independent Survey

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www.dinamikaiayamandiri.com Email: djm@dinamika]ayamandiri.com

MAGNETIC PARTICLE EXAMINATION

PROCEDURE ASME BPV Code

DOCUMENT : DJM -MT-A SM E-02

REVISION NO. : 00

Prepared by Reviewed By Reviewed and Approved by

Nama : Nama : Nama :

Position : NDE Level II Position : Director Position : NDE Level III
Date : 21 Desember 2018 Date : Cert. No. 126596
Date : 21 Desember 2018
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Procedure no.
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

SUMMARY OF REVISION SHEET This page is a record of all revisions of the procedure and the
following revision (s) has (have) been made to this procedure

Rev. Date Page BRIEF OF REVISION

00 21 December, 2018 All Pages First Issue

PT. DINAMIKA JAYA MANDIRI Procedure no. : DJM – MT - ASME - 02

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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

Daftar Isi Table of Content

Par. Uraian Par. Description Page

1 Tujuan 1 Purpose 4
2 Ruang Lingkup 2 Scope 4
3 Persyaratan Keselamatan 3 Safety Requirement 5
4 Referensi 4 References 5
5 Defmisi - Defmisi 5 Definitions 5
6 Kualifikasi dan Tanggung Jawab 6 Qualification and Responsibility 6
7 Perlengkapan 7 Equipment(s) 6
8 Media Pengujian 8 Examination Medium 7
9 Prosedur 9 Procedure 7
9.1 Verifikasi dan Kalibrasi 9.1 Verification and Calibration 7
9.2 Persiapan Pengujian 9.2 Preliminary Examination 8
9.3 Teknik Pemagnetan 9.3 Magnetizing Technique 9
9.4 Aplikasi Magnetic Particle 9.4 Magnetic Particle Applications 9
9.5 Cakupan Pengujian 9.5 Examination Coverage 9
9.6 Penginterprestasian Indikasi 9.6 Interpretation of Indications 9
9.7 Pengevaluasian Indikasi 9.7 Evaluation of Indications 10
10 Dokumentasi 10 Documentation 11
11 Perbaikan 11 Repair 11
12 Demagnetisasi 12 De-magnetization 11
13 Pembersihan akhir 13 Post Cleaning 11
14 Standar Penerimaan 14 Acceptance Standard 12
Exhibit-1, Report Form Exhibit-1 Report Form 14
Table T 721, Essensial variable Table T 721, Essensial variable 15
AC – YOKE MAGNETIZING AC – YOKE MAGNETIZING POWER 16
POWER VERIFICATION LOG VERIFICATION LOG
Appendix - 1, Tehnik Appendix - 1, Technique 17-19
Appendix - 2, Field Indicator Appendix - 2, Field Indicator 20
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

1 Tujuan 1 1 Purpose
1.1 Untuk meyediakan petunjuk dan standar 1.1 This procedure provides guidance and
penerimaan pelaksanaan pengujian dengan acceptance standards uring the conduct of
magnetik partikel material ferromagnetik magnetic particl examination of visible wet
dengan menggunakan AC-Yoke dengan ferromagn tic materials using AC-Yoke with
metode kontinyu. contin ous method.
1.2 Prosedur ini terdiri dari versi Inggris dan 1.2 This procedure consists of English and
Indonesia, jika ada konflik antara Indonesian versions, shall there is conflict
keduanya maka versi Inggris yang dipakai between these versions the English version
shall govern

2 Ruang Lingkup 2 Scope

2.1 Prosedur ini berlaku untuk pelaksanaan MT 2.1 This procedure is a pplicable for MT
yang dilakukan pada permukaan dimana performed on s faces which the temperature
suhunya tidak melebihi 135 °F (57 °C). does not exceed 135 °F (57 °C). The
Instruksi dari pembuat partikel harus di instruction of the particle manufacturer shall
ikuti. be followed.
2.2 Pengujian Lasan dengan Partikel Magnetik 2.2 Magnetic particles examination of welds
harus termasuk base metal setidaknya 1” shall include base metal for at least 1” (25
(25 mm) tiap sisi lasan bila dimungkinkan. mm) on each side of the weld where
possible
2.3 Prosedur harus didemonstrasikan ke 2.3 Procedure shall be demonstrated to Client's
Authorized Inspector Client, jika ada Authorized inspector, when a change of
perubahan dari persyaratan di Tabel T-721 requirement in Table T-721 identified as an
diketahui sebagai essensial variabel harus essential variabel shall require
didemonstrasikan ulang. Perubahan dari redemonstration. A change of a requirement
persyaratan diketahui sebagai non essensial identified as a nonessential variabel does not
variabel tidak diperlukan demonstrasi. require redemonstration. All changes of
Semua perubahan dari essensial atau non essential or nonessential variabel from those
essensial variabel dari yang disebut dalam specified by this procedure shall require
prosedur ini harus diperlukan revisi dari revision of or an addendum to the procedure
atau dengan adendum ke prosedur

2.4 Persyaratan Demonstrasi : 2.4 Demonstration requirements :

a. Demonstrasi harus dilaksanakan untuk a. The demostration shall be performed to
mendapatkan kepuasan Authorized the satisfaction of the Authorized
Inspector, dibawah control dan Inspector, under the control and
pengawasan dari Level III penguji yang supervision of a Level III examiner who
qualified dan certified untuk is qualified and certfied for performing
the examination method and technique.
melaksanakan ujian metode dan teknik.

b. Demonstrasi harus pada minimum satu b. The demonstration shall be on minimum

test spesimen yang mempunyai cacat one test specimen having flaws whose
dimana ukuran, lokasi, orientasi, size, location, orientation, quantity, and
jumlah, dan karakterisasi telah characterization have been determined
ditentukan sebelum demonstrasi dan prior to demonstration and are known
only by the supervising Level III
diketahui hanya oleh pengawas Level
examiner.
III penguji.
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

c. Prosedur dianggap qualified jika c. The procedure shall be considered

pengawas Level III penguji dan qualified when the supervising Level III
Authorized Inspector telah puas dengan and the Authorized Inspector are
indikasi yang didapat dengan prosedur satisfied that indications produced by
yang didemonstrasikan efektif the demonstrated procedure effectively
reveal the size, location, orientation,
menampakkan ukuran, lokasi, orientasi,
quantity, and characterization of the
jumlah, dan karakterisasi dari cacat
flaws known to be present in the
yang diketahui didapatkan pada
examination test specimen.
spesimen test yang diuji.
d. Nama dan/atau identifikasi dan tanda d. d. The narne and/or identity and
tangan dari pengawas Level 111 penguji signature of the supervising Level III
dan Authorized Inspector yang and the witnessing Authorized Inspector
menyaksikan harus ditarnbahkan untuk shall be added to indicate their
menyatakan penerimaan kualifikasi acceptance of the procedure indicate
qualification.
prosedur.

3 Persyaratan Kesdamatan 3 Safety Requirement

3.1 Regulasi keselamatan dari PT. DINAMIKA 3.1 PT. DINAMIKA JAYA MANDIRI's safety
JAYA MANDIRI harus diikuti selama regulation shall be followed during
pengujian. examination

3.2 SAFETY (S.H.E INSTRUCTION) 3.2 SAFETY (S.H.E INSTRUCTION)

 Selalu menggunakan PPE seperti sepatu  Always use PPE such as Safety shoes,
safety, sarung tangan, kacamata safety hand glove, safety glass, and helmet.
dan helm
 Waspada tempat yang licin dan benda  Watch out for slippery and falling object
jatuh  Watch out for the hazard around the
 Waspada benda berbahaya sekitar areas.
tempat kerja  Stop the activities and report to client
 Berhenti kerja dan lapor ke client and supervisor for unsafe working
supervisor untuk tempat kerja yang condition.
tidak aman  Use fall protectibn equipment if
 Pakai alat pengaman ketinggian jika working above 2 m,
kerja diatas 2 m  Collect all waste and put it in agreed
 Pungut sampah dan buang ditempat place.
yang tersedia  Do not expose any lubricant, oil or test
 Jangan membuang pelumas, oli atau fluid to the ground.
cairan bekas test ke lantai  Understanding and conducting the job
 Pahami dan lakukan pekerjaan sesuai in according to JSA (Job Safety
dengan JSA (Job Safety Analysis) Analysis)

4 Referensi 4 References
4.1 PT. DINAMIKA JAYA MANDIRI Written 4.1 PT. DINAMIKA JAYA MANDIRI's Written
Practice Practice
4.2 ASME Code Sect. I, V, VIII Div. 1, VIII 4.2 4.2 ASME Code Sect. I, V, VIII Div. 1, VIII
Div. 2, 2017 Edition Div. 2, 2017 Edition
4.3 ASME ANSI B31.1, 2016 Edition 4.3 ASME / ANSI B31.1, 2016 Edition

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5 Definisi - Definisi 5 Definitions

5.1 MT: Pengetesan dengan magnetik partikel. 5.1 MT: Magnetic particle Examination
5.2 NDE: Pengujian tanpa merusak 5.2 NDE: Non Destructive Examination
5.3 Metode Kontinyu adalah metode dimana 5.3 Continous method : that is, the magnetizing
arus magnetizing tetap ada pada saat media current remains on while the examination
pengujian sedang diterapkan medium is being applied

6 Kualifikasi dan Tanggung Jawab 6 Qualification and Responsibility

6.1 Personel yang melakukan pengujian untuk 6.1 Personnel performing examinations to the
persyaratan prosedur ini harus di kualifikasi requirements of this specification shall be
sesuai dengan prosedur dari PT. qualified in accordance with PT.
DINAMIKA JAYA MANDIRI Written DINAMIKA JAYA MANDIRI's Written
Practice sesuai dengan SNT-TC1A, ACCP Practice in accordance wtith SNT-TC-1A,
atau ISO 9712:2012 ACCP or ISO 9712:2012
6.2 Personel yang menentukan keberterimaan 6.2 Personnel determining the acceptability to
sesuai syarat-syarat dari prosedur ini harus the requirements of this procedure shall be
Level II atau Level III. NDE Level II or NDE Level III.

7 Perlengkapan 7 Equipment(s)
7.1 Manufaktur dan model dari peralatan MT 7.1 Manufacturer and model of MT Yoke
Yoke dipakai tapi tak terbatas termasuk: equipment used but not limitted includes:
Magnaflux, Model Y-6, Parker (AC), Magnaflux, Model Y-, Parker (AC),
Handymagna, Keiyu Handymagna, Keiyu
7.2 Pie-Shaped Magnetik Partikel Field 7.2 Pie-Shaped Magne Particle Field Indicator.
Indicator Pie-Indicator harus diposisikan The Pie-indicator shall be positioned on the
pada permukaan benda yang akan di uji, surface to be examined, such that the copper
dimana sisi yang ada tembaganya jauh dari plate side is away from the inspected
permukaan yang di uji. Indikasi tepat dari surface. A suitable field strength is indicated
field strength, bila tampak jelas garis (garis- when a clearly defined line (or lines) of
grasi) dari magnetik partikel form melintasi magnetic particles form(s) a cross the
permukaan copper dari indicator saat copper face of indicator when the magnetic
pengaplikasian magnetik partikel dengan particles are applied simultaneously with the
medan magnet secara serempak. Bila garis magnetizing force. When a clearly defined
(garis-garis) dari partikel form tidak line (or lines) of particles is not formed. The
tampak, Teknik magnetisasi harus di rubah magnetizing technique shall be changed as
sesuai kebutuhan. Pie-Type Indicator sangat needed. Pie-type indicators are best used
baik di gunakan pada dry partikel prosedur. with dry particle procedures.

7.3 Artificial Flaw Shims. 7.3 Artificial Flaw Shims.

Shims dengan takik garis harus di Shims with linear notches shall be oriented
orientasikan paling sedikit satu takikan so that at least one notch is perpendicular to
tegak lurus dengan medan magnet yang di the applied magnetic field.
aplikasikan. Shims with only circular notches may used
Shims dengan takik lingkaran dapat in any orientation. Shims shall be attached
digunakan pada beberapa orientasi. Shims to the surface to be examined, such that the
harus di letakan pada permukaan benda artificial flaw side of the shims is toward the
yang akan di uji, dengan sisi cacat buatan inspected surface.
pada shims mengarah pada permukaan uji. A suitable field strength is indicated when a
Medan Magnet dikatak tepat, bila tampak clearly defined line (or lines of magnetic
PT. DINAMIKA JAYA MANDIRI Procedure no. : DJM – MT - ASME - 02
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jelas garis (garis-garis) dari magnetik partikel particles, representing the 30% depth flaw,
form mewakili 30% kedalam cacat nampak appear(s) on the shims face when magnetic
pada permukaan shims saat pengaplikasian are applied simultaneously with the
magnetik partikel dengan medan magnet magnetizing force. When a clearly defined
secara serempak. Bila garis (garis-garis) dari line of particles is not formed. The
partikel form tidak tampak, Teknik magnetizing technique shall be changed as
magnetisasi harus di rubah sesuai kebutuhan. needed. Shim Type Indicators are best used
Shims-Type Indicator sangat baik di gunakan with wet particles procedures.
pada wet partikel prosedur

8 Media Pengujian 8 Examination Mediun

8.1 Partikel basah, visible hitam partikel harus 8.1 Wet particles, black visible particles shall be
digunakan sebagai media pengujian, sesuai used as the examination medium, as
dengan kebutuhan applicable
8.2 Merk dan produk lain dari yang disebut di 8.2 Brand name or products other than specified
prosedur ini bisa digunakan asalkan in this procedure may be used provided
demonstrasi untuk bisa memuaskan harus demonstration to the satisfaction of the
dilaksanakan. Authorized Inspector to e performed
8.3 Pada semua hal rekomendasi dari pabrik 8.3 In all cases manufacturer' s
pembuat harus dikuti. recommendation shall be followed.
8.4 Partikel basah, warnanya harus memenuhi 8.4 Wet particles, the colour of the particle shall
kecukupan beda kontras dengan permukaan provide adequate contrast with the surface
yang diuji. Partikel ini harus dicampur being examined. The particle shall be
dalam cairan medium yang sesuai dengan suspended in a suitable liquid medium in
konsentrasi yang disyaratkan pabrik the concentration recommended by the
pembuat. Ukuran partikel : minimum pass manufacturer. Particle size : minimum pass
98% melalui 45 mess (4 8 µm) 98% through 45 mess (4 - 8 mm).
Supplier Material Type Supplier Material Type
Magnaflu Magnaflu
x White contrast WCP - 2 x White contrast WCP - 2
Magnaflu Solvent / Magnaflu Solvent /
x Remover SKC-S x Remover SKC-S
Magnaflu Magnaflu
x Particle 7 HF x Particle 7 HF
Oikosh White contrast M - 47 Oikosh White contrast M - 47
Oikosh Particle I - 72 Oikosh Particle I - 72
Solvent / Solvent /
Oikosh Remover C - 36 Oikosh Remover C - 36
Nabakem White contrast MP - 35 Nabakem White contrast MP - 35
Nabakem Particle SM - 15 Nabakem Particle SM - 15
Solvent / MCC- Solvent / MCC-
Nabakem Remover 1010 Nabakem Remover 1010

9 Prosedur 9 Procedure
9.1 Verifikasi dan Kalibrasi 9.1 Verification and Calibration
9.1.1 Kekuatan angkat magnet dari Arus bolak 9.1.1 The magnetizing power of the alternating
balik (AC) Yoke harus diverifikasi sebelum current electromagnetic (AC) Yokes shall be
digunakan setiap hari. Kekuatan angkat verified prior to use each day the yoke is
magnet Yoke harus diverifikasi jika yoke used. The magnetizing power of yokes shall
rusak atau setelah di repair be verified whenever the yoke has been
 damaged or repaired.

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9.1.2 a. Arus bolak balik (AC) Yoke harus 9.1.2 a. The alternating current electromagnetic
mempunyai kemampuan angkat paling yoke shall have a lifting power of at
sedikit 10 lb (4.5 kg) pada maximum least 10 lb (4.5 kg) at the maximum pole
jarak pole yang akan digunakan spacing that will be used.
b. Setiap pemberat harus ditimbang b. Each weight shall be weighed with a
dengan timbangan dari pabrik yang scale from a reputable manufacturer and
terpercaya dan ditulis stencil berat stenciled with the applicable nominal
nominalnya sebelum pertama dipakai weight prior to first use
c. Penimbangan perlu diverifikasi lagi jika c. A weight need only be verified again if
rusak yang menyebabkan potensi damaged in a manner that could have
kehilangan beratnya caused potential loss of material.
9.1.3 Light meter Putih 9.1.3 White Light meter,
Light meter Putih harus dikalibrasi paling White Light meter shall be calibrated at
sedikit setahun sekali atau jika meter telah least once a year or whenever the meter has
direpair. Jika meter tidak dipakai setahun been repaired. If meters has not been in use
atau lebih kalibrasi harus dilakukan for one year r more, calibration shall be
sebelum digunakan done before being used.

9.2 Persiapan Pengujian 9.2 Preliminary Examin tion

9.2.1 Sebelum pengujian magnetik partikel 9.2.1 Before the magnetic particle examination is
dilaksanakan, check permukaan uji harus conducted a check of examination surface
dilaksanakan untuk megetahui jika cacat shall be conducted to locate any surface
permukaan yang terbuka yang mungkin discontinuity openings which may not
tidak bisa menarik dan menahan magnetik attract and hold magnetic particles because
partikel karena lebarnya. of their width
9.2.2 Sebelum pengujian magnetik partikel 9.2.2 Before the magnetic particle examination is
dilaksanakan, permukaan yang akan diuji conducted, the surface to be examined and
dan area dengan jarak setidaknya 1” (25 any adjacent area within at least 1” (25 mm)
mm) setiap sisinya area tersebut, harus of the surface to be examined, shall be dry
kering, bebas dari semua kotoran, grease, and free of any dirt, grease, oil, sand, loose,
oli, pasir, loose, rust, scale, atau material rust, scale, or any other foreign material
lainnya yang akan mengganggu pada saat which would interfere with examination,
pengujian, metode untuk pembersihan method for cleaning by wiping with the
dengan dengan kain yang dibasahi solvent wetted cloth with solvent remover.
remover
9.2.3 Jika menguji lasan, minimum satu inch dari 9.2.3 When examine the welds, at least one inch
kedua sisi lasan harus diikutkan kedalam both side of the weld shall be included in
area yang diamati, jika bisa area of interest, if practicable
9.2.4 Persiapan material dengan menggunakan 9.2.4 Preparation of the materials by grinding or
gerinda atau mesin disyaratkan apabila machining may be required where surface
terdapat ketidakteraturan permukaan yang irregularities could mask indications due to
menutupi indikasi dari kemungkinan cacat discontinuities.
9.2.5 Nonmagnetik Surface Contrast 9.2.5 Nonmagnetic Surface Contrast
Enhancement (WCP) harus diaplikasikan Enhancement (WCP) shall be applied on
pada lasan dan harus termasuk base metal welds and shall include base metal for at
setidaknya 1” (25 mm) tiap sisi lasan bila least 1” (25 mm) on each side of the weld
mungkin, hanya dalam jumlah yang cukup where possible, only in amounts sufficient
untuk memberi contrast partikel. to enhance particle contrast. The thickness
 Pengukuran ketebalan nonmagnetik surface measurement of this nonmagnetic surface
contrast enhancement ini tidak perlu. contrast enhancement is not required
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9.3 Teknik Pemagnetan 9.3 Magnetizing Technique

9.3.1 Kekuatan medan magnet harus diverifikasi 9.3.1 Field strength shall be verified prior to
sebelum pengujian dengan menggunakan examination using Pie-Shaped Magnetic
Pie- Shaped Magnetik Partikel Field Particle Field Indicator
Indicator
9.3.2 Observasi indikasi harus dilaksanakan 9.3.2 Observation of indications shall be
setelah aliran listrik hidup dan magnetik performed upon the magnetizing current on
partikels di aplikasikan (metode continyu) and magnetic particles being applied
(continous method)
9.3.3 Final interpretasi untuk AC Yoke harus 9.3.3 Final interpretation for AC Yoke shall be
dilaksanakan setelah aliran listrik tetap performed after the magnetizing current
hidup minimum selama 5 (lima) detik remain on at least 5 (frve) second

9.4 Aplikasi Magnetik Partikel 9.4 Magnetic Particle Applications

Letakan Yoke di area yang akan di uji, tekan Place yoke in the area to be examined, turn
tombol hidup dan aplikasikan Partikel basah on current and uniformly applied wet
secara merata dengan menyemprot. Indikasi particles by spray. Formation of indications
harus diamati selama aplikasi dari partikel shall be observed during application of the
magnetik magnetic particles

9.5 Cakupan Pengujian 9.5 Examination Coverage

9.5.1 Setidaknya dua pengujian terpisah 9.5.1 At least two separate examinations shall be
dilakukan pada setiap area. Pengujian kedua carried out on each area. The second
dengan fluks magnetik harus dilakukan examination shall be with the magnetic flux
dengan arah tegak lurus terhadap hasil dari approximately perpendicular to that used in
arah pengujian yang pertama. the first examination
9.5.2 Semua pengujian harus dilakukan dengan 9.5.2 All examination shall be conducted with
overlap yang cukup untuk menjamin sufficient overlap to assure 100% coverage
cakupan 100% sensitifitas testnya at established test sensitivity
9.5.3 Untuk metode yoke, pengujian secara 9.5.3 For the yoke method, lateral examination
menyamping dibatasi, sampai jarak area shall be limited, to a maximum distance
maximum dari jarak kontaknya pada of ¼ of the contact spacing on either side of
masing-masing sisi dari garis terpendek dari the shortest line between the contact spacing
jarak kontak untuk meyakinkan area to ensure the area under the contact is
dibawahnya teruji. examined.
9.5.4 Untuk inspeksi las, lasan dan sekurangnya 9.5.4 For welding inspections, the weld and at
jarak 1” (25 mm) dari base metal setiap least 1” (25 mm) of base material on each
sisinya harus diperhatikan sebisa mungkin side of the weld shall be examined where
possible

9.6 Penginterprestasian Indikasi 9.6 Interpretation of Indications

9.6.1 Pengujian menggunakan non-fluorescent 9.6.1 Examination using non-fluorescent Particle
Partikel harus dilaksanakan dengan cahaya shall be performed under natural or
natural atau lampu sinar putih Light meter supplemental white light source. White
Putih harus dikalibrasi paling sedikit Light meter shall be calibrated at least once
setahun sekali atau jika meter telah direpair. a year or whenever the meter has been
Jika meter tidak dipakai setahun atau lebih repaired. If meters has not been in use for
kalibrasi harus dilakukan sebelum one year or more, calibration shall be done
digunakan. before being used.
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

Minimum intensitas cahaya putih 1 05fc A minimum white light intensity of 105 fc
(1050Lx) pada permukaan kerja dibutuhkan (1050 Lx) at the work surface is required to
untuk meyakinkan sensitivitas selama ensure adequate sensitivity during the
pengujian dan evaluasi dari indikasi examination and evaluation of indications.
mencukupi. Intensitas cahaya, sumber The light intensity, natural or supplemental
cahaya natural atau sinar putih, harus diukur white light source, shall be measured with
dengan alat ukur cahaya sebelum evaluasi white light meter prior to the evaluation of
indikasi atau menggunakan sumber cahaya the indications or verified light source shall
yang sudah diverifikasi. Verifikasi dari be used. The verification of light sources is
sumber cahaya dibutuhkan required to be demonstrated only one time,
didemonstrasikan satu kali saja, documented, and maintained on file.
didokumenkan, dan disimpan sebagai file.
9.6.2 Kemampuan operator sangat berperan 9.6.2 Operator skill must be developed in the
dalam menginterprestasi pola indikasi dari interpretation of indication pattems
serbuk terutama pada saat mengevaluasi especially in the evaluation of sub-surface
cacat bawah permukaan dan pada akar las defect and un-fused roots on partial
pada lasan parsial penetrasi. Hasil terbaik penetration welds. The best results may be
bisa didapatkan dengan pengamatan dan achieved by Iobservation and excavations
menggali lebih dalam untuk menampakkan made to xplore indications. Drawings that
indikasi. Gambar ditail dari sambungan show the details of partial penetration joints
parsial penetrasi akan membantu operator will help the operator evaluate the particle
untuk mengevalusi pola dari serbuk. pattern.
9.6.3 Area pada toe of fillet welds dapat juga 9.6.3 The area at the toe of fillet welds can also
menyebabkan indikasi yang non relevan cause non-relevant indications when an
ketika terdapat bagian yang kasar. Uji ulang abrupt section change is present. Re-
setelah penggerindaan dan penghalusan examination after grinding and blending the
pada fillet weld rnenghasilkan transisi yang edge of the fillet weld to provide a smooth
lebih halus dari lasan ke base metal akan transition from weld to base metal will
menunjukan apakah indikasi tersebut non determine whether indication is nonrelevant
relevan.
9.6.4 Kondisi ini dapat diminimalkan dengan 9.6.4 This condition can be minimized by
penyemprotan tipis, merata dari partikel applying a light and uniform coating of
magnetis magnetic particles.

9.7 Pengevaluasian Indikasi 9.7 Evaluation of Indications

9.7.1 Indikasi adalah retensi dari partikel 9.7.1 Indications are revealed by retention of
rnagnetik pada diskontinuitas. Kekasaran magnetic particles on the discontinuities,
permukaan, kotoran, minyak, dan grease Surface roughness, dirt, oils and grease can
dapat menyebabkan indikasi yang cause false indication
meragukan
9.7.2 Indikasi yang benar adalah disebabkan oleh 9.7.2 True indications are caused by mechanical
ketidaksempurnaan mekanik dalam bahan imperfections in the weld material and in the
lasan dan di daerah yang berdekatan. adjacent area
9.7.3 Indikasi memanjang adalah indikasi yang 9.7.3 A linear indications is one having a length
memiliki panjang lebih besar dari tiga kali greater than 3 times its width
lebar
9.7.4 Indikasi bulat adalah indikasi bulat atau 9.7.4 A rounded indication is one of circular or
bentuk ellip dengan panjang sama dengan elliptical shape with a length equal to or less
atau kurang dari tiga kali lebar. than three times its width
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

10 Dokumentasi 10 Documentation
Hasil dari pengujian harus dicatat pada Examination results shall be recorded on the
Magnetik Partikel Examination Report Magnetic Particle Examination Report
(Exhibit 1). (Exhibit 1)

11 Perbaikan 11 Repair
Indikasi yang tidak diterima harus dibuang Unacceptable indicati ns shall be remo ved
dan diuji kembali untuk meyakinkan cacat and re-examined to assure complete
sudah hilang atau ukuran yang diterima removal of defects or to acceptable size
sebelum di las lagi. Jika cacat direpair before re-welding. Whenever an imperfe
dengan chipping atau grinding dan urutan tion is repaired by chipping or grindin and
repair tidak memerlukan welding, area yang subsequent repair by welding is not
dikeruk harus di haluskan terhadap required, the excavated area shall be
permukaan sekitarnya sehingga terhindar blended into the surrounding surface so as
daro takikan, lubang, atau pojokan. Jika to avoid sharp notches, crevices, or corners.
welding diperlukan setelah repair cacat, Where welding is required after repair of an
area harus dibersihkan dan di welding imperfection, the area shall be cleaned and
sesuai dengan welding procedure yang welding performed in accordance with a
qualified. Komplet repair harus di uji ulang qualified welding procedure. Complete
dengan method yang sama repair shall be re-examined by the method
originally used

12 Demagnetisasi 12 Demagnetization
Jika sisa magnet di benda uji dapat When residual magnetism in part could
mengganggu pada proses berikutnya atau interfere with subsequent processing or
penggunaannya, maka benda uji harus usage, the part shall be demagnetized any
didemagnetisasi sewaktu waktu setelah time after completion of the examination.
selesai pengujian. Demagnetisasi dapat The demagnetization may use the MT
menggunakan alat MT dimana prosedur machine which procedure sufficient
magnetik fluks dengan membungkus benda magnetic flux by wrapping the part with
uji dengan kabel dan secara bertahap cable and gradually decrease the amperes at
mengurangi ampere atau dengan the following decrease the amperes at the
mengangkat Yoke di atas area pengujian, following step or lifting the yoke above the
daya ON, di putar dan di jauh kan perlahan. part; power on, rotate and pull away. After
Setelah proses demagnetisasi selesai sisa demagnetization residual fields should not
magnet harus tidak lebih dari 3G (240 Am- exceed 3G (240 Am-1) anywhere in the
1) di semua bagian. piece.

13 Pembersihan Akhir 13 Post Cleaning

Pembersihan akhir harus dilaksanakan jika The post cleaning shall be performed only
material test magnetik partikel yang when magnetic particle test materials
diaplikasikan pada benda uji dapat applied on the part could interfere with
mengganggu proses berikutnya dan dengan subsequent processing and using the
menggunakan alat yang cocok, bisa suitable means, it may be by wrapping with
mengelap dengan kain dan di sikat baja dry cloth and wire brushing
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

14 Standar Penerimaan 14 Acceptance Standard

14.1 ASME BPV Code Section I, Appendix 14.1 ASME BPV Code Section I, Appendix A,
14.1 A Para A-260 Para A-260
a. Hanya indikasi dengan dimensi utama a. Only indications with major dimensions
yang lebih besar dari 1.5 mm (1/16 in) greater than 1.5 mm (1/16 in) shall be
harus dianggap relevan considered relevant
b. Semua permukaan yang akan di uji c. All surfaces to be examined shall be
harus bebas dari: free of:
1. Indikasi relevan yang memanjang 1. Relevant linear Indications.
2. Indikasi relevan yang bulat lebih 2. Relevant rounded indications
besar dari 5 mm (3/16 in). greater than 5 mm (3/16 in).
3. Empat atau lebih indikasi relevan 3. Four or more relevant rounded
yang bulat dalam satu garis indications in a line separated by 1.5
dipisahkan dengan 1.5 mm (1/16 mm (1/16 in.) or less, (edge to edge)
in.) atau kurang, tepi ke tepi

14.2 ASME BPV Code Sect. VIII Div.1, 14.2 ASME BPV Code Sect. VIII Div.1,
Appendix 6, Para 6.3 & 6.4 Appendix 6, Para 6.3 & 6.4
a. Hanya indikasi dengan dimensi utama a. Only indications with major dimensions
yang lebih besar dari 1.5 mm (1/16 in) greater than 1.5 mm (1/16 in) shall be
harus dianggap relevan considered relevant
b. Semua permukaan yang akan di uji b. All surfaces to be examined shall be
harus bebas dari: free of:
1. Indikasi relevan yang memanjang 1. Relevant linear Indications.
2. Indikasi relevan yang bulat lebih 2. Relevant rounded indications
besar dari 5 mm (3/16 in). greater than 5 mm (3/16 in).
3. Empat atau lebih indikasi relevan 3. Four or more relevant rounded
yang bulat dalam satu garis indications in a line separated by 1.5
dipisahkan dengan 1.5 mm (1/16 in.) mm (1/16 in.) or less, (edge to edge)
atau kurang, tepi ke tepi

14.3 ASME B31.1 Power Piping, Para 136.4.3 14.3 ASME B31.1 Power Piping, Para 136.4.3
a. Hanya indikasi dengan dimensi utama a. Only indications with major dimensions
yang lebih besar dari 2 mm (1/16 in) greater than 2 mm (1/16 in) shall be
harus dianggap relevan considered relevant
b. Semua permukaan yang akan di uji b. All surfaces to be examined shall be
harus bebas dari: free of:
1. Semua crack atau indikasi linear 1. Any crack or linear indications
2. Indikasi relevan yang bulat lebih 2. Relevant rounded indications
besar dari 5mm (3/16 in) greater than 5.0 mm (3/16 in.)
3. Empat atau lebih indikasi yang bulat 3. Four or more relevant rounded
dalam satu garis dipisahkan 2 mm indications in a line separated by 2
(1/16 in.) atau kurang, tepi ke tepi nun (1/16 in.) or less, edge to edge
4. Sepuluh atau lebih indikasi bulat 4. Ten or more rounded indications in
dalam 3870 mm2(6 in2.) di any 6 in2. (3870 mm2) of surface
permukaan dengan ukuran utama with the major dimension of this
pada suatu area tidak melebihi dari area not to exceed 150 mm (6 in.)
150 mm (6 in) dengan luasan diambil with the area taken in the most
di lokasi yang paling relatif tidak unfavorable location relative to the
menguntungkan untuk indikasi indications being evaluated
dievaluasi
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

14.4 ASME BPV Code Sect. VIII Div. 2, Part 14.4 ASME BPV Code Sect. VIII Div. 2, Part
7.5.6.1 (d) and 7.5.6.2 7.5.6.1 (d) and 7.5.6.2
a. Hanya indikasi dengan dimensi utama a. Only indications with major dimensions
yang lebih besar dari 1.5 mm (1/16 in) greater than 1.5 mm (1/16 in) shall be
harus dianggap relevan considered relevant
b. Semua permukaan yang akan di uji b. All surfaces to be examined shall be
harus bebas dari: free of:
1. Indikasi relevan yang memanjang 1. Relevant linear Indications.
2. Indikasi relevan yang bulat lebih 2. Relevant rounded indications
besar dari 5 mm (3/16 in). greater than 5 mm (3/16 in).
3. Empat atau lebih indikasi relevan 3. Four or more relevant rounded
yang bulat dalam satu garis indications in a line separated by 1.5
dipisahkan dengan 1.5 mm (1/16 mm (1/16 in.) or less, (edge to edge)
in.) atau kurang, tepi ke tepi
4. Indikasi terdeteksi seperti Crack, 4. Crack like indications detected,
terlepas dari kondisi permukaan, irrespective of sur'ace conditions,
tidak bisa di terima are unacceptable
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

Exhibit 1:
MAGNETIC PARTICLE TEST REPORT

Customer : ……………………… Drawing No. : ……………….. Rev. ………… Report No : ……- MT ……….

Project Name : ……………………… Procedure No. : ……………….. Rev. …………

Unit No. : ……………………… Applicable CODE : NCR Ref No :

Material Spec. . : Welding Process :
MT Equipment : Yoke Other Serial No. •
Current Type : AC Other
Light Intensity Light Source
Particle : Visible Wet
Temperature : …………………. Particle application Spray Other
Brand's Name/Types : …………………. Particle : White Contrast Cleaner : ………..
Batch no. of : …………………. Particle : …………… White Contrast : Cleaner : ………..
Examination Method : Continuous Magnetizing technique Minimum twice in each area, right angle each other
Surface Prep. / cleaning : As Welded As machined As ground Solvent Wipe
Time of Examination : After After Hydro-test After Others
Scope of Examination : Base Metal Edge Prep Back Chipping
: Weld Part Repair Weld Other
Thickness Result Types of
Part Name Weld No. Remarks
(mm) Accepted Rejected Discontinuities

Sketch (Identify discontinuities listed above) if necessary :

Examined by: Reviewed / witnessed by : Reviewed / witnessed by :

Name:
NDE Level :
Date : Date : Date :
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

Table T — 721
Requirements of a Magnetic Particle Examination Procedure
Non
Essentia Par
Essentia
Requirement l Referenc Range Qualified
l
Variable e
Variable
Magnetizing technique X 9.3 Yoke
Magnetizing current type or amperage
outside range specified by this article X NA AC (Altemating Current)
or as previous qualified
Machini gri nding, wire brush,
wipe with wetted cloth with
X 9.2 solvent/remover Magnaflux
SKC-S, Oikosh C-36,
Surface preparation Nabakem MCC-1010
Wet visible black, particle size
4-8 mm, Magnaflux — 7 HF,
X 8.1/8.4
Magnetic particies (fluorescent / Oikosh 1-72, Nabakem SM -
visible, color, particle size, wet / dry) 15
Method of particle application X 9.4 Spray
Method of excess particle removal X NA NA for Wet
Minimum light intensity X 9.6 (a) Min 1065 lux
Existing Coating thickness greater
X NA NA
than the thickness
White contrast Magnaflux
Nonmagnetic surface contrast X 8.4/9.2.4 WCP - 2, -1 Oikosh M-47,
enhancement, when utilized Nabakem MP - 35
Performance demonstration, when
X 2.3 ASME V, T 150
required
Examination part surface temperature
outside of the temperature range
X 2.1 Max. 57° C
recommended by the manufacturer of
the particles or as previous qualified
Shape or size of the examination Butt, T, corner, lap joint, thick,
X 1
object max. 75 mm
Equipment of the same type X 7 Yoke AC only
Temperature (within those specified
by manufacturer or as previously X 2.1 Max. 57° C
qualified)
Lift yoke above the part,
X 12 power on, twisting and pull
Demagnetizing technique away
Post-examination cleaning technique X 13 Wiping with cloth, wire brush
Personnel qualification requirements X 6 SNT-TC-1 A, 2016 Edition.
 Procedure no. : DJM – MT - ASME - 02
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

AC — YOKE MAGNETIZING POWER VEIFICATION LOG

(by lifting the Test block 10 pounds(4.5 kgs )

Dat Yoke Serial Test Block Pole Spacing Verified by

Month Time Result
e No. Serial No. (mm) (Initial/Name)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

2. TECHNIQUE SHEET No. : MTS - 02

COMPONENT : Butt wetds, lap joint or in flat position.
TECHNICAL : Continuous magnetization, color contrast wet method
MATERIAL : Carbon Steel
MAGNETIC SOURCE : Electro magnetic, Yoke
CURRENT : AC FLUX
INDICATOR : Pie Type
POLE SPACING : As Required
BACKGROUND : Cleaned, spray with white contrast paint Magnaflux WCP-2, Oikosh M 47, Nabakem
MP - 35
MAGNETIC PARTICLES : Magnaflux 7HF, Oikosh I 72, Nabakem SM - 15
ACCEPTANCE CRITERIA : See paragraph 14 of this procedure

INSPECTION SEQUENCE:
1. Remove slag, weld spatters, debris and other contaminants from weld surface and adjacent 1 inch
2. Spray white paint on test surface (weld). Wait till it dries.
3. Place the magnetic Yoke across the weld with the pole spacing as required.
4. To determine if there is sufficient magnetic force, see Section 11 of this procedure.
5. Apply the magnetic ink between the poles and magnetic short shot the weld while the ink is flowing away from
the surface, visually inspect for indication.
6. Reposition the magnetic Yoke so that the magnetic field is perpendicular to that of step 3 above.
7. If indication is observed, determined whether the indication is caused by discontinuity or false/irrelevant
indication.
8. This can be done by removing the indication, visually examine the surface and re-MT
9. Indication can be removed
10. Indication can be removed by light grinding. If Indication still appear after grinding repair procedure from client
shall be followed.
11. Inspection shall be carried out with sufficient lighting
12. Demagnetization not required
13. During a subsequent magnetization an overlap of least one-inch over the previous step is necessary to ensure
complete coverage
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Procedure no.
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Date
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MAGNETIC PARTICLE EXAMINATION PROCEDURE - ASME BPV Code

3. TECHN1QUE SHEET No. : MTS — 03

COMPONENT : Back gouging butt welds, and fillet welds
TECHNICAL : Continuous magnetization, color contrast wet method
MATERIAL : Carbon Steel
MAGNETIC SOURCE : Electro magnetic, Yoke
CURRENT : AC
FLUX INDICATOR : Pie type
POLE SPACING : As Required
BACKGROUND : Cleaned, spray with white contrast paint Magnaflux WCP-2, Oikosh M 47, Nabakem
MP-35
MAGNETIC PARTICLES : Magnaflux 7HF , Oikosh I 72, Nabakem SM - 15
ACCEPTANCE CRITERIA : See paragraph 14 ofthis procedure

INSPECTION SEQUENCE:
l. Remove slag, weld spatters and other debris from weld surface
2. Spray white paint on test surface (weld). Wait till it dries.
3. Place the magnetic yoke across the weld with pole spacing as required
4. To determine if there is sufficient magnetic force, see Section 11 of this procedure
5. Apply the magnetic ink between the poles and magnetic short shot the weld while the ink is flowing away from the
surface, visually inspect for indication.
6. Reposition the magnetic Yoke at A- A or A' - A' as shown above. Repeat 5 above.
7. If indication is observed, determined whether the indication is caused by discontinuity or false/ or irrelevant
indication. This can be done by removing the indication, visually examine the surface and re-MT.
8. Indications can be removed by light grinding. If indications still appear after grinding, repair procedure from client
shall be followed.
9. Inspection shall be carried out with sufficient lighting
10. Demagnetization not required.
11. During a subsequent magnetization an overlap of least one-inch over the previous step is necessary to ensure
complete coverage.