1 2 3 4 5 6 7 8

Setpoint & Actual Value Source Selections

Line Speed Setpoint

Typical Source Line Speed Setpoint

Source Selector
P438.F(208)
Analog Input X174 Terminals 4(+) - 5(-) K0011 K Line Speed Setpoint
[ 12.1 ]
USS Interface 1, X300, Word 2 K2002

USS or Peer Interface 2, X172, Word 2 K6002

1)
USS or Peer Interface 3, X162, Word 2 K9002

2)
Communication Board 1, Word 2 K3002

2)
Communication Board 2, Word 2 K8002

Tension Setpoint

Typical Source Tension Setpoint

Source Selector
U155.01
Analog Input X174 Terminals 6(+) - 7(-) K0015 K Tension Setpoint
See U155 at Hardness Control Sheet
[ 27.1 ]
USS Interface 1, X300, Word 3 K2003

USS or Peer Interface 2, X172, Word 3 K6003

1)
USS or Peer Interface 3, X162, Word 3 K9003

2)
Communication Board 1, Word 3 K3003

Communication Board 2, Word 3 2)

K8003

1) Requires CUD2 Option

2) Requires ADB and Communication Board Sheet 1
 1 2 3 4 5 6 7 8

Setpoint & Actual Value Source Selections

Tension Actual Value

Typical Source Tension Actual Value

Source Selector
U480.01
Analog Input X174 Terminals 6(+) - 7(-) Tension Actual Value
K0015 K
(If not used for the Tension Setpoint) See U480 at Technology Controller Sheet
1)
Analog Input X164 Terminals 8(+) - 9(-) K0017 [ 26.1 ]

Preset Diameter Selection

Typical Source Diameter Preset Value

Source Selector
U240.01
1) Preset Diameter Selection
Analog Input X164 Terminals 10(+) - 11(-) K0019 K
See U240 at Diameter Preset Sheet

Core Diameter K0402 [ 22.1 ]

Maximum Diameter K0001

USS Interface 1, X300, Word 4 K2004

USS or Peer Interface 2, X172, Word 4 K6004

1)
USS or Peer Interface 3, X162, Word 4 K9004

2)
Communication Board 1, Word 4 K3004

Communication Board 2, Word 4 2)

K8004

1) Requires CUD2 Option

2) Requires ADB and Communication Board Sheet 2
1 2 3 4 5 6 7 8

Binary Input Source Selections

Tension ON

Typical Source Tension ON

Source Selector
U355 (0) 155 Tension ON
.01
X171, Terminal 36 B0010 B
Command
B0000
.02
≥1 B9385
.03 [ 9.3 ] [ 11.3 ]
B0000
X171, Terminal 39 B0016 [ 28.1 ] [ 32.7 ]

1) 182
X163, Terminal 40 B0018 U382 (0)
Tension Off
B9385 1 B9452
Command
1)
X163, Terminal 41 B0020 [ 4.2 ] [ 4.6 ]
[ 23.1 ]
1)
X163, Terminal 42 B0022 Selection for
switch-on/shutdown
And
1) P654.B (1)
X163, Terminal 43 B0024 B9385 Switch On

X171 & On/Off1

USS Interface 1, X300, Word 1, Bit 0 B2100
37 On/Off1 from terminal 37 [ 29.1 ]
[ 12.6 ]
USS or Peer Interface 2, X172, Word 1, Bit 0 B6100
34
P24
1)
USS or Peer Interface 3, X162, Word 1, Bit 0 B9100
Note:
2) Jumper terminals 37 - 34. Drive will be
Communication Board 1, Word 1, Bit 0 B3100 started from the Tension ON Command

Communication Board 2, Word 1, Bit 0 2)

B8100

Enable
Jumper if Enable
X171
terminal 38 Source Selector
is not used 34
P24 And
38 Enable from terminal 38
Typical Source

P661.B (1)
& Enable
USS Interface 1, X300, Word 1, Bit 3 B2103 B [ 29.1 ]

USS or Peer Interface 2, X172, Word 1, Bit 3 B6103

Note:
1) Both inputs must be "ON" 1) Requires CUD2 Option
USS or Peer Interface 3, X162, Word 1, Bit 3 B9103
to enable the drive. Either
input can disable the drive. 2) Requires ADB and Communication Board
2)
Communication Board 1, Word 1, Bit 3 B3103 Note: Terminals 36, 39 - 43 may be used only
Jumper terminals 34-38 if once. If additional binary input terminals are
2) enable is not used and an optional EB1 board can be added.
Communication Board 2, Word 1, Bit 3 B8103
leave P661 set to B0001
Sheet 3
 1 2 3 4 5 6 7 8

Binary Input Source Selections

Inch1 Inch2

U322 (1) 122 Inch1 U323 (1) 123 Inch2

.03 .03
B0001 B0001
Tension Off .02 Tension Off .02
B9452 & B9352 [ 12.1 ] [ 19.1 ] B9452 & B9353 [ 12.1 ] [ 19.1 ]
Command .01 Command .01
[ 3.7 ] [ 3.7 ]

Inch1
Typical Source Source Selector Typical Source

U322.01 U323.01
X171, Terminal 36 B0010 B X171, Terminal 36 B0010 B

X171, Terminal 39 B0016 X171, Terminal 39 B0016

1) 1)
X163, Terminal 40 B0018 X163, Terminal 40 B0018

1) 1)
X163, Terminal 41 B0020 X163, Terminal 41 B0020

1) 1)
X163, Terminal 42 B0022 X163, Terminal 42 B0022

1) 1)
X163, Terminal 43 B0024 X163, Terminal 43 B0024

USS Interface 1, X300, Word 1, Bit 8 B2108 USS Interface 1, X300, Word 1, Bit 9 B2109

USS or Peer Interface 2, X172, Word 1, Bit 8 B6108 USS or Peer Interface 2, X172, Word 1, Bit 9 B6109

1) 1)
USS or Peer Interface 3, X162, Word 1, Bit 8 B9108 USS or Peer Interface 3, X162, Word 1, Bit 9 B9109

2) 2)
Communication Board 1, Word 1, Bit 8 B3108 Communication Board 1, Word 1, Bit 9 B3109

Communication Board 2, Word 1, Bit 8 2) Communication Board 2, Word 1, Bit 9 2)

B8108 B8109

1) Requires CUD2 Option

2) Requires ADB and Communication Board
Note: Terminals 36, 39 - 43 may be used only
once. If additional binary input terminals are
an optional EB1 board can be added.
Sheet 4
 1 2 3 4 5 6 7 8

Binary Input Source Selections

Payoff Mode Reverse Mode

U353 (0) 153 U352 (0) 152

B0000
.03 Payoff B0000
.03
Mode Reverse
B0000
.02
≥1 B9383 B0000
.02
≥1 B9382 Mode
.01 [ 12.2 ] [ 26.5 ] .01

[ 12.1 ] [ 11.2 ] [ 13.3 ]

Typical Source
Payoff Mode Reverse Mode
Source Selector Typical Source Source Selector
U353.01 (0) U352.01
Always Payoff B0001 B Never Reverse B0000 B

X171, Terminal 36 B0010 Always Reverse B0001

X171, Terminal 39 B0016 X171, Terminal 36 B0010

Leave U352.01 set
Leave U353.01 set to B0000 for Forward
1) to B0000 for Winding
X163, Terminal 40 B0018 X171, Terminal 39 B0016

1) 1)
X163, Terminal 41 B0020 X163, Terminal 40 B0018

1) 1)
X163, Terminal 42 B0022 X163, Terminal 41 B0020

1) 1)
X163, Terminal 43 B0024 X163, Terminal 42 B0022

1)
USS Interface 1, X300, Word 1, Bit 13 B2113 X163, Terminal 43 B0024

USS or Peer Interface 2, X172, Word 1, Bit 13 B6113 USS Interface 1, X300, Word 1, Bit 14 B2114

1)
USS or Peer Interface 3, X162, Word 1, Bit 13 B9113 USS or Peer Interface 2, X172, Word 1, Bit 14 B6114

2) 1)
Communication Board 1, Word 1, Bit 13 B3113 USS or Peer Interface 3, X162, Word 1, Bit 14 B9114

Communication Board 2, Word 1, Bit 13 2) 2)

B8113 Communication Board 1, Word 1, Bit 14 B3114

Communication Board 2, Word 1, Bit 14 2)

B8114

1) Requires CUD2 Option

2) Requires ADB and Communication Board
Note: Terminals 36, 39 - 43 may be used only
once. If additional binary input terminals are
an optional EB1 board can be added.
Sheet 5
 1 2 3 4 5 6 7 8

Binary Input Source Selections

Diameter Preset Command Diameter Hold Command

U356 (0) 156

.03 Diameter Preset
B0000
B0000
.02
≥1 B9386
Command U357 (0)
.03
157 Diameter Hold
.01 [ 21.1 ] B0000 Command
B0000
.02
≥1 B9387
.01 [ 23.1 ]

Diameter Preset Command

Typical Source Source Selector
Diameter Hold Command
U356.01 (0) Typical Source Source Selector
Always Preset B0001 B
U357.01
X171, Terminal 36 B0010 X171, Terminal 36 B0010 B

X171, Terminal 39 B0016 X171, Terminal 39 B0016

1) 1)
X163, Terminal 40 B0018 X163, Terminal 40 B0018

1) 1)
X163, Terminal 41 B0020 X163, Terminal 41 B0020

1) 1)
X163, Terminal 42 B0022 X163, Terminal 42 B0022

1) 1)
X163, Terminal 43 B0024 X163, Terminal 43 B0024

USS Interface 1, X300, Word 1, Bit 12 B2112 USS Interface 1, X300, Word 1, Bit 11 B2111

USS or Peer Interface 2, X172, Word 1, Bit 12 B6112 USS or Peer Interface 2, X172, Word 1, Bit 11 B6111

1) 1)
USS or Peer Interface 3, X162, Word 1, Bit 12 B9112 USS or Peer Interface 3, X162, Word 1, Bit 11 B9111

2) 2)
Communication Board 1, Word 1, Bit 12 B3112 Communication Board 1, Word 1, Bit 11 B3111

Communication Board 2, Word 1, Bit 12 2) Communication Board 2, Word 1, Bit 11 2)

B8112 B8111

1) Requires CUD2 Option

2) Requires ADB and Communication Board
Note: Terminals 36, 39 - 43 may be used only
once. If additional binary input terminals are
an optional EB1 board can be added.
Sheet 6
 1 2 3 4 5 6 7 8

Binary Input Source Selections

Stall Enable Command

Stall Enable Command

Typical Source Source Selector

Stall Enable
U325.01 Command
Always Enabled B0001 B
[ 28.1 ]
See U325 at
X171, Terminal 36 B0010 Sheet 28

X171, Terminal 39 B0016

1)
X163, Terminal 40 B0018

1)
X163, Terminal 41 B0020

1)
X163, Terminal 42 B0022

1)
X163, Terminal 43 B0024

USS Interface 1, X300, Word 1, Bit 15 B2115

USS or Peer Interface 2, X172, Word 1, Bit 15 B6115

1)
USS or Peer Interface 3, X162, Word 1, Bit 15 B9115

2)
Communication Board 1, Word 1, Bit 15 B3115

Communication Board 2, Word 1, Bit 15 2)

B8115

1) Requires CUD2 Option

2) Requires ADB and Communication Board
Note: Terminals 36, 39 - 43 may be used only
once. If additional binary input terminals are
an optional EB1 board can be added.
Sheet 7
 1 2 3 4 5 6 7 8

Off2 (Coast Stop) Off3 (Fast Stop)

Off2 Command Off3 Command

Typical Source Source Selector Typical Source Source Selector

P655 (1) Not Off2 P658 (1) Not Off3

No Off2 B0001 B [ 29.1 ] No Off3 B0001 B [ 29.1 ]

X171, Terminal 36 B0010 X171, Terminal 36 B0010

X171, Terminal 39 B0016

Note: X171, Terminal 39 B0016
Note:
Not Off2 must be Not Off3 must be
1) set to allow the 1) set to allow the
X163, Terminal 40 B0018 drive to operate X163, Terminal 40 B0018 drive to operate
1) 1)
X163, Terminal 41 B0020 X163, Terminal 41 B0020

1) 1)
X163, Terminal 42 B0022 X163, Terminal 42 B0022

1) 1)
X163, Terminal 43 B0024 X163, Terminal 43 B0024

USS Interface 1, X300, Word 1, Bit 1 B2101 USS Interface 1, X300, Word 1, Bit 2 B2102

USS or Peer Interface 2, X172, Word 1, Bit 1 B6101 USS or Peer Interface 2, X172, Word 1, Bit 2 B6102

1) 1)
USS or Peer Interface 3, X162, Word 1, Bit 1 B9101 USS or Peer Interface 3, X162, Word 1, Bit 2 B9102

2) 2)
Communication Board 1, Word 1, Bit 1 B3101 Communication Board 1, Word 1, Bit 2 B3102

Communication Board 2, Word 1, Bit 1 2) Communication Board 2, Word 1, Bit 2 2)

B8101 B8102

1) Requires CUD2 Option

2) Requires ADB and Communication Board
Note: Terminals 36, 39 - 43 may be used only
once. If additional binary input terminals are
an optional EB1 board can be added.

Sheet 8
 1 2 3 4 5 6 7 8

Tension Controller Enable

Tension Controller Enable

Source Selector

U327.03 (1)
.03
[ 30.7 ] (Drive Status Word 1, Bit 2) Run B0104
127 Tension
U327.02 (1) .02 Controller
Typical Source [ 3.7 ] Tension ON Command B9385 & B9357 Enable
[ 26.3 ]
U327.01(1)
.01
Tension Controller Enabled B0001 B

X171, Terminal 36 B0010

X171, Terminal 39 B0016

1)
X163, Terminal 40 B0018

1)
X163, Terminal 41 B0020

1)
X163, Terminal 42 B0022

1)
X163, Terminal 43 B0024

USS Interface 1, X300, Word 1, Bit 5 B2105

USS or Peer Interface 2, X172, Word 1, Bit 5 B6105

1)
USS or Peer Interface 3, X162, Word 1, Bit 5 B9105

2)
Communication Board 1, Word 1, Bit 5 B3105

Communication Board 2, Word 1, Bit 5 2)

B8105

1) Requires CUD2 Option

2) Requires ADB and Communication Board
Note: Terminals 36, 39 - 43 may be used only
once. If additional binary input terminals are
an optional EB1 board can be added. Sheet 9
1 2 3 4 5 6 7 8

Binary Input Source Selections

Speed Bias Enable Command

Speed Bias Enable

Typical Source Source Selector

U324.01
Speed Bias Enabled B0001 B

Speed Bias Enable

X171, Terminal 36 B0010
[ 11.5 ]

X171, Terminal 39 B0016

1)
X163, Terminal 40 B0018

1)
X163, Terminal 41 B0020

1)
X163, Terminal 42 B0022

1)
X163, Terminal 43 B0024

USS Interface 1, X300, Word 1, Bit 6 B2106

USS or Peer Interface 2, X172, Word 1, Bit 6 B6106

1)
USS or Peer Interface 3, X162, Word 1, Bit 6 B9106

2)
Communication Board 1, Word 1, Bit 6 B3106

Communication Board 2, Word 1, Bit 6 2)

B8106

Sheet 10
 1 2 3 4 5 6 7 8

Reverse Mode
U320 (1) 120
.01
Reverse Mode B9382 B9382 U354 (0) 154
.02 .01
[ 5.8 ]
B9451 & B9350 B9350
Reverse
180 B0001
.03
B9351
.02
≥1 B9384
B0000
.03 Bias
Forward Mode [ 16.5 ]
U380 (0)
B9382 1 B9450

Payoff Mode U321 (1) 121

.01
B9450
.02
Payoff Mode B9383 B9383
.03
& B9351
B0001
[ 5.4 ]
181
Windup Mode
U381 (0)
B9383 1 B9451

Payoff Setpoint Zero Bias ON

U329 (1) 129 Payoff U324 (1) 124

.01 .03
[ 5.4 ] Payoff Mode B9383 Setpoint Zero [ 3.7 ] Tension ON Command B9385
.02 .02 Bias ON
B0001
.03
& B9359 [ 14.7 ] [ 30.7 ] (Drive Status Word 1, Bit 2) Run B0104 & B9354
[ 16.1 ]
[ 19.5 ] Not Inch B9454 .01
[ 10.7 ] Speed Bias Enable

Sheet 11
 1 2 3 4 5 6 7 8

Inching Setpoint

P437.07 P437.05 P437.03 P437.01

P437.08 P437.06 P437.04 P437.02

Inching, bit 0
from control word 1 ≥1 &
&
Inching, bit 1 &
from control word 1 ≥1 & ≥1 Bypass ramp-function generator
&
& to sheet "Ramp-function generator"
Select injection
of inching &
setpoint &
P435 (0)
.01
[ 4.4 ] Inch1 B9352
.02
[ 4.8 ] Inch2 B9353
.03
B
.04
B
.05
≥1 On command
B from INCH
.06 (to control word 1)
B
.07 [ 29.1 ]
B
.08 ON command
B
from ON/OFF1
[ 3.7 ]

=1 &

Select
setpoint
Inch Setpoints
P436 (0) 0
.01
P401 (Inch1) K0401 0 1
.02
P411 (Inch2) K0411 0 1
.03
K 0 1 0% 0
.04
K 0 1
.05
K 1
.06 0 1
K 0
.07 1
K 0 1 K0202
.08
K 1
To Setpoint
1 Processing
Line Speed Setpoint K0207 [ 13.1 ]
[ 1.6 ] 0

Sheet 12
 1 2 3 4 5 6 7 8

Setpoint Processing

[ 5.8 ]
Reverse
Enable positive direction of rotation from control word 1
Mode
Enable negative direction of rotation from control word 1

U141 (0) 0% 00
P320.F (100.00) Speed
(-300.00...300.00 %) B9382 K0193
01
Setpoint
40
Main setpoint r029 to ramp
Setpoint
From Inch P644.F(206) U140 (0)
-1 10 input
0 P635.F(194) [ 14.1 ]
[ 12.8 ] K0207 K0198 K0198 B0210
K9140 K9140 11
no direction of rotation
1
enabled
x y
P322.F (1) -1
K
To Stall Low y = -x
Line Speed Compensation Line Speed
(If Used) Detector
[ 28.1 ]

Sheet 13
 1 2 3 4 5 6 7 8
0: Ramp-function generator enable Display of RFG status on r316
1: Ramp-function generator start

Ramp 2:
3:
Setpoint enable & /OFF1
Set ramp-function generator 15
4: Track ramp-function generator
5: Bypass ramp-function generator 7 6 5 4 3 2 1 0
7: Ramp-down
Ramp-function generator Lower transition Upper transition
15: Ramp-up
Payoff
Ramp-up time Ramp-down time rounding rounding Setpoint Zero
P311.F P312.F P313.F P314.F ... RFG setting 3 [s] U253 (0)
P636 (2) P307.F P308.F P309.F P310.F ... RFG setting 2 [s] [ 11.3 ] B9383
.01 96
K
.02
K U252 (0)
.01 0
P303.F P304.F P305.F P306.F ... RFG setting 1 [s] K0001
.02 K9216
K0000
Ramp-function Effective 1
generator setting parameters
2 3
0 0 P303 - P306
0 1 P311 - P314
1 0 P307 - P310
P637.B (0)
RFG-setting 2
B Ramp-up/down Rounding P632 (1)
This changeover to RFG settings 2 and 3 time .01
has priority over the input of RFG setting 3 K9216
.02
by the starting integrator control Parameter selection K positive
.03 setpoint limit
P638.B (0) K
RFG setting 3 .04 P300.F
B K
from starting integrator control ≥1 r315.1 r315.2 r315.3 r315.4
Time difference [s]
(see P302) P542.F Minimum
RFG status Lowest positive
r316 K0181 setpoint limit
Ramp-function
generator input K0191
[ 13.8 ] n-act + ∆ K0183
r028 dv/dt r027
(RFG
output) 1
1 y P634 WE Speed Setpoint
x .01
K0190 K0190 K0190 190 K0170 [ 15.1 ]
0 y=0 .02
0% 0 Setpoint B0207 K0000 0
Ramp-function generator ramp-up Limitation after
start from control word 1 B0208 B0206 RFG has responded
n-act - ∆ ramp-down
Enable setpoint from B0209
control word 1 K0192
& K0182 Highest negative
setpoint limit
B0161
≥1 Maximum
Shutdown
P639 (167) P318.F P302.F P317.F
Setting value 1
K Set RFG Starting RFG
P633 (9)
on integrator tracking RFG active .01 <1>
1= operating 0 shutdown K0009 P301.F
to status .02 <1> negative
status ≥ o1
P640.B (0) ≥1 word 2 K
.03 <1> setpoint limit
B Set ramp-function generator (y = setting K
value) .04 <1>
K
Enable ramp-function generator from
control word 1 (with "0"-Signal: y=0) <1> When P633.0x = 9, the positive limit
Select bypass
ramp-function selected via P632.0x acts with inverted
Bypass ramp-function generator from sign as negative limit
generator
sheets "Fixed setpoint", "Inching
P641.B (0) setpoint", "Crawling setpoint" ≥1 U167 (0) Filter time
B 0...10000ms
U168 (0)
P646.B (1) 62
Enable changeover of starting integrator -1 3 To Line Speed
B U166 (0) dv/dt Calculator
K0190 -1 2 K9162 and Diameter Calculator
1 [ 21.1 ] [ 24.1 ] [ 32.1 ]
0
Sheet 14
 1 2 3 4 5 6 7 8

Motor Speed Setpoint Calculator

Speed Bias
[16.6 ] Line Speed Scalar
[ 21.4 ]

LINE SPEED
SETPOINT %
U127 (0) 27 U150 (0)
FROM RAMP U146 (1) .01 .01 x1
.03 x1 K9211 K9211 K9146 y
[ 14.8 ] K0170 y .02 .02 x2 K9150
.04 x2 K9143 K9143 K9127 K9127
K9219 .03
K0000
x1 * x2 50
x1*100%
43
100%
x2

Relative
Gear Ratio
[ 24.8 ]

Line Speed
Setpoint Scaling
115
(0.01...327.67 m/s)
U522 (16.38)
Setpoint velocity
(-32.768...32.767 m/s) Setpoint Speed %
Line Speed n022 Velocity-speed calculator n023
Setpoint %
x1 v set vset ∗ i ∗ 60 n set
U516 (0)
x2
y
nset = ∗ 100% K9257
K9150 K9150 m/s D ∗ π ∗ nrated
[ 17.1 ]
x1 * x2
100%
D i n rated
Diameter
Scaling
(10...60000 mm)
Min. diameter U519.F (1.00) U520.F (1450)
U523 (1638) (10.0...6553.5mm)
U518.F (6500.0) Gear Ratio Rated Motor Speed
RPM

Diameter %
x1 1
U517 (0) y
D% x2
From K9220 K9220 mm 1000 m
Diameter Rate Limiter
x1 * x2
[ 21.8 ]
100%

3.28 FEET / METER

39.37 INCHES / METER

Sheet 15
 1 2 3 4 5 6 7 8

Speed Bias

U245 (0)
REVERSE BIAS B9384
[ 11.8 ]

SPEED BIAS Integral-action time (Tn)

P406 (10...65000ms)
U265 (10)
101

y
92
U123 (0) 23
.03
K9221 U264 (0) x U244 (0)
.01 x y .01 0
K0406 K0406 K9123 K9123 K9221 K9221
.02 .02 K9212
K0000 K9135
1
Tn t

U266 (0) Stop

183 .01 integrator U135 (0)
U383 (0) B0000 x y
Bias ON B9354 1 B9453 B9453
.02 K9221 -1 K9135

[ 11.8 ] Set integrator 1 0

y = -x 35
U267 (0)
Setting value
K0000

U243 (0)
NEGATIVE CURRENT B9170
[ 20.8 ]

91
U242 (0)
.01 0
K9212 K9212 SPEED BIAS
.02 K9211
K9137 TO
1
MOTOR SPEED
CALCULATOR
[ 15.3 ]

U137 (0)
x y
K9212 -1 K9137

y = -x 37
Sheet 16
 1 2 3 4 5 6 7 8

Speed Controller

FROM P553.F (0) x

y n contr. Kp(act)
VARIABLE INERTIA K9258 K9258 Master/slave drive from control word 2:
PROFILE r219 Make I component follow on slave drive
P225.F (3.0) so that M(set, n contr.) = M(set, limit) and set
[ 24.3 ] (0.10 ... 200.00) y
n contr. Kp2 speed setpoint = actual speed value (K0179)

P550.F (3.0)
(0.00 ... 200.00) P229.F
n contr. Kp1 x

P226.F (0.650)
(0.010...10.000s)
≥1
P556.F (0.00) P559.F (0.00) 0 1 Fast stop
n contr. Tn
(0.00 ... 100.00 %) (0.00 ... 100.00 %)
Adap.point 1 Adap.point 2

P228.F (0)
Speed Setpoint (0 ... 10000 ms)
K0164 Speed controller
Source Selection Smooth. n(set) P621 (176) setpoint/act. val. deviation
SETPOINT SPEED K
FROM r026 Kp Tn K0162 I component
P625.F(170) n(set, smooth) P622 (174)
MOTOR SPEED 0 Contr. dev.
CALCULATOR K9257 K9257 K0161 P component
K0174 K0174 dn P620 (165)
[ 15.8 ] n(set,limit) 0% 1
P623 (179) K0165 K0165
K0148
K0179 K0179 K0160
Fast stop Torque Setpoint
n(act, smooth) P624 (0) [ 18.1 ]
Speed Feedback Set.val.I-comp.n contr.
K
Source Selection P631 (0)
Main Anaolg P083.F K
Actual Value 0%
Set I-comp. n contr.
K0013 P200.F (0) P695.B (0)
(0 ... 10000 ms) B 0
Pulse Encoder r025 Smooth. n(act) 0%
Actual Value Stop I-comp. n contr.
0 n(act) 1
K0040 P696.B (0) Friction and
1 P626.F(167) B moment of
2 K0167 K inertia
Internal EMF 135,05 compensation P223.F
Actual Value * P115 3 Stop I component when αG-limitation,
4 current limitation, torque limitation, speed
K0166 [ 18.1 ] limiting controller reached
P115 [ 21.2 ] Enable speed controller from B0205
[ 25.1 ] control word 2 and sequencing control
P609 (0)
K [ 33.3 ] Switchover P222.F
[ 34.3 ] speed A
B<A
K0166 B
Absolute actual speed value
Switchover to
P698.B (0) P controller
&
B

Sheet 17
 1 2 3 4 5 6 7 8

Changeover speed P515.F (3,00)

P184.F (0.00)
Current limitation (0.10...200.00)
Kp
Absolute actual speed A <2> <2> P513.F (-105.0) P512.F (105.0)
A>B P180.F P182.F (-199.9...0.0 %) (0.0...190.9 %)
[ 17.3 ] K0166 B n(max,neg. rot.) n(max,pos. rot.)

0 1
P694.B (0) P510 (2) y1
& K
B
Torque limit x
Motor flux
changeover P511 (4)
Current
Limit
P171.F(100,0%) K0290 M K
y2
P605 (2)
ϕ Limit controller aktive
[ 20.8 ] .01
Minimum
P169.F P509 (167) Speed limit controller
K9161 x B0201
<2> .02 K
K (n act)
.03
K y2 y1
.04
K 0 1
K0137 Mlimit2(act)
Torque Setpoint Master/slave drive Rated motor current
From Speed from control word 2 Rated converter current K0136 Mlimit1(act)
(0 = maste, 1 = slave)
Controller K0143
Motor flux ϕ
[ 17.8 ] P607.B(148)
K0290
K0148
1
0 K0147 K0145 B0202 Upper torque M
limit active
Ramp setpoint
ϕ
2
1 y y Current Setpoint
P500.B(170)
K 1 Iset
0 P601 WE .01 M (Torque)
P084 (1) x x K0134
K0141 K0141 141
K0148 .02 0
1 K 0 See Drive
Instruction
B0111 r022 r021 K0140 Manual
Lower torque
Fast stop limit active M(set, limit) Function
P501.B (0)
B0203 P170.F = 0 Diagram
K
Sheet 21
Changeover between
K0144 current control
P171.F(100,0%) Rated motor current and torque control
Rated converter current
<1> P606 (9)
.01 <1>
K0009 0 1
.02 <1>
K
.03 <1>
K
.04 <1>
K
Maximum M
<1> When P606.0x = 9, the positive limit
K0290 ϕ
selected via P605.0x acts with inverted
sign as a negative limit Motor flux
0 1

<2>With this Parameters, 100% corresponds

to the rated motor armature current (P100)
P181.F P183.F
<2> <2>

Sheet 18
 1 2 3 4 5 6 7 8

292 Current Limit Signals

24
Relative U151 (0)
Gear Ratio .03 x1 U124 (0)
K9219 y .01
[ 24.8 ] .04 x2 K9432 K9432 Current Limit
K9215 .02
K9145 K9124 To Current Limit
.03 Ramp
K0000
x1 * x2 [ 20.1 ]
100%

Compensation Current
[ 25.8 ]

Inch Tension Source

Set U249:
B0000 P407 Source U249 (0)
B0001 Tension Source B

Inch Tension
P407
94
U248 (0)
.01 0
K0407
.02 K9214
K9213
1

Set U247:
B0000 Open Loop U247 (0)
B0001 Closed Loop B 95
93
U250 (0)
U246 (0) .02 1
.01 0 K9214
[ 26.7 ] Open Loop K9434 .01 K9215
.02 K9213 K9213
[ 26.7 ] Closed Loop K9125 0
1

Inch
Inch Tension
U358 (0) 158 [ 34.7 ]
.01
[ 4.4 ] Inch1 B9352 U251 (0)
[ 4.8 ] Inch2 B9353
.02
≥1 B9388 B9388
.03
B0000
U360 (0) 160
.01
B9388
B9592
.02
≥1 B9390
.03
10 sec B0000 Set Ramp Rates
U459 (0.00) To Zero
(0.00...600.00s) U460 (0) [ 20.1]
T Mode

ON delay
T O
0
246
OFF delay
184 O T
1
U384 (0) U458.01 (0)
B9388 1 B9454 B9454
ON/OFF delay
B9592
T T
2
1 B9593
Pulse generator
Not Inch
T 3
[ 11.1 ]
Sheet 19
 1 2 3 4 5 6 7 8

Ramp-up time Ramp-down time

Current Limit Ramp
U302 (0.00) U303 (0.00)
113 [ 30.7 ]
0s 0s
Fast Stop
Bypass simple ramp-function
generator <1> 0 1 0 1

U164 (0) Filter time

U255 (0) 0...10000ms
B0111 B0111 U165 (0) Current Limit
Current 97
TH TR 100% = P171
Limit -1 3
U300 (0) x U254 (0) Current Limit
y .01 0 U163 (0)
[ 19.8 ] K9124 K9236 K9236 -1 2
.02 K9217 K9217 K9161 [ 18.1 ]
K
y=x 1
freeze y y=0 B9190 1
0 61
Set Ramp Rates B0005 = 50% of P171
To Zero B0001 = 100% of P171
U301 WE
.01 Stop
[ 19.8 ] B9390 0 Ramp R Q B9191
.02
B0000 0
.03 0 = Ramp-function
B0001 1
1 = Enable Ramp generator initial run
0 = Reset Ramp
1 S
Note: U199 is set at 0.5% during winder configuration
Priority:
1. S (SET) Hysteresis
POWER ON 2. R (RESET)
0.00...199.99
U199 (0.00)
<1> When U301.01 = 9196, the ramp-function generator operates only once after it has been enabled (edge log. "0" to "1")
U199 U199
U197 WE |A|<B
.01 0 B9169
K9217 0 A
.02 A
0% K0000 0 B B
U199 Negative
A<B Current
0 B9170 [ 16.4 ]
73 B A

U199/2
B A=B
0 B9171

B A
U199

Sheet 20
 1 2 3 4 5 6 7 8

% of Line Speed That Causes

100% Motor Speed at Core Diameter DIAMETER CALCULATOR
P0410.F (0)
U146 (1) CORE DIAMETER
.01 x1 0 - 199.9%
100% K0001 y Line Speed
.02 x2 K9146
Note: K0410 Scalar P0402.F (0)
P0410 is set = 100% [ 15.6 ]
during winder configuration
x1 *100%
46
x2
To Diameter Limiter [ 21.1 ] [ 21.1 ] [ 24.1 ]

LINE SPEED %
U157 (1)
From Ramp U151 (0) .01 x1 x4 (32Bit) y
U147 (1) .01 x1 K0402 K0402
.03 x1 K9146 y .02 x2 <1> K9157
[ 14.7 ] K9162 y .02 x2 K9151 K9151
.04 x2 K9144 K9144
K9219
x4= y= 57
Relative x1 * x2 51
x1 *100%
44 x1 * x2 x4 / x3
Gear Ratio U173.01 (1) 100%
[ 24.8 ] x2
16
n
U172 (0) .01 .03 x3
MOTOR SPEED % N% Average of
K0166 K0166 K9455 K9455
n Cycles
[ 17.3 ]

Note:
U173.01 is set = 10
during winder configuration

Integral-action time (Tn)

DIAMETER LIMITER (10...65000ms)
U261 (10)
100
B+ X>B+ B9150
y U122 (0) y
B+ .03 22
U175 WE K9220 K9220 U260 (0) x
.01 x .01 x y Diameter
K9157 K9157 0 x y K9167 K9167 K9122 K9122 K9220
D %
.02 .02
U176 K9165 K9165 9165 K0000 [ 15.2 ]
(100.00) B– t
.03 Tn [ 19.4 ]
K0402 K0402 9166 B– X<B– B9151
[ 22.2 ]
Stop [ 24.1 ]
DIAMETER HOLD U262 (0)
CORE DIAMETER 65 [ 23.7 ] .01 integrator [ 24.5 ]
B9389 B9389
0 - 199.9% .02 [ 27.1 ]
B9380 B9380
SEE P0402 Set integrator
1 0
[ 21.6 ]
150 U263 (0)
Setting value
Diameter U350 (0) K9193 K9193
[ 6.4 ] PRESET COMMAND .01
B9386 B9386 PRESET
POWER ON PULSE B9050 B9050
.02
≥1 B9380 Diameter
.03 D %
B0000
r043.01
P044.01
K9220
80
U220 (0)
.01 x1
[ 22.8 ] PRESET VALUE K9210
.02 x2 y
[ 21.6 ] CORE DIAMETER K0402
.03 x3
MAX K9193
K0000
y = maximum of x1, x2, x3
(e.g. -40% greater than -50%)
Sheet 21
 1 2 3 4 5 6 7 8

DIAMETER PRESET
3 Sec
U468 (0.00) Pulse Generator
(0.00...600.00s) U469 (0)

T Mode
ON delay
T O
0
OFF delay 249 3 SECOND
POWER ON
O T PRESET PULSE
U467.01 (0) 1 U241 (0)
POWER ON
PULSE B9050 ON/OFF delay B9598 B9598
T T
2
Pulse generator
T 3

PRESET
VALUE
PRESET DIAMETER SELECTION U240 (0) [ 21.1 ]
.01 0
[ 2.6 ] K K
.02 K9210
K9195 K9195
1 ⇒ y=x Power On Mode 1
⇒ freeze y U224 (0)
90
<1>

TRACK
POWER ON
Diameter U222 (0)
PRESET VALUE
D% K9220 K9220 x y
[ 21.8 ]

5 Sec
ON Delay
U462 (0.00)
(0.00...600.00s) U463 (0) 247 STORE Note:
U224 is set = 1 during winder configuration
T Mode Power On Mode:
ON delay <1> U224 = 0: No "non-volatile" storage:
RESET (y=0)
T O BEGIN TRACKING D% Zero appears at output when voltage recovers
0 5 SECONDS AFTER
OFF delay POWER ON U224 = 1: "Non-volatile" storage:
When power is disconnected or fails, the current output value is stored
O T and output again when voltage is reconnected/recovers.
U461.01 (0) 1 U223 (0)
Logic "1" .01
B0001 B0001 ON/OFF delay B9594 B9594
.02
T T B0000
2 B0000 .03
Pulse generator
T Priority:
3 82 1. RESET
2. TRACK
3. STORE

Sheet 22
 1 2 3 4 5 6 7 8

DIAMETER HOLD

DIAMETER
HOLD COMMAND
[ 6.8 ]

U351 (0) 151

.01
B9387 B9387 U359 (0) 159 DIAMETER
DRIVE NOT RUNNING
(STATUS WORD 1, BIT 2) B0105 B0105
.02
≥1 B9381 B9381
.01
HOLD
[ 30.7 ] B9173 B9173
.03
B9452
.02
≥1 B9389 [ 21.5 ]
.03
B0000

LOW LINE SPEED

[ 28.5 ]

TENSION OFF COMMAND

[ 3.7 ]

Sheet 23
 1 2 3 4 5 6 7 8

FIXED INERTIA
Diameter Scaling
(10...60000 mm)
116 SCALING
0 - 199.9%
ACCELERATION COMPENSATION
Variable Inertia
U526 (10000) Calculator P0404.F (0)
Diameter Relative
D% U525 (1) Gear Ratio
.01 U145 (1)
[ 21.8 ] K9220 D [ 24.8 ] .03 x1
K0404 y
.04 x2 K9142
4 4 K9219
Core Diameter Scaling D - Dcore
(10...60000 mm) Jv = x K % 42
4 x1*100%
U527 (10000) Dmax x2
Core
Diameter U525 (1) ACCELERATION
.02 56 COMPENSATION
[ 21.6 ] K0402 D
core
U150 (0)
U120 (0)
.01
20
.03 x1 K9142 U156 (1) [ 25.1 ]
Max Diameter Scaling K9219 y .02 .01 x1 x4 (32Bit)
.04 x2 K9430 K9430 K9120 K9120 y
(10...60000 mm) Jv K9258 K9258 .03 .02 x2 <1> K9156
K0000 K9223 K9223
U528 (10000)
Max x1 * x2
290
Diameter 100% x4= y=
U525 (1) .03 x1 * x2 x4 / x3
100% K0001 Dmax .03 x3
K9220 K9220
TO SPEED
Inertia Calibration % GAIN
(0.10...100 %)
U529 (1.0) [ 17.2 ]
Diameter
D%
U525 (1) .04 [ 21.8 ]
K9153 K

Relative Relative
Density Width

1) 1) U153 (0)
.01 x1
K0001 y
.02 x2 K9153
K0001 Relative Gear Ratio

1) U153.01 and U153.02 are set x1 * x2

53
to 100% during winder configuration 100% U259 (0)
B
Normal Gear Ratio % 99
(High Process Speed) U258 (0) Relative
.01 0
100% K0001 Gear Ratio
1000 ms 100 ms .02 K9219
Derivative Filter K9501 [ 24.3 ] [ 15.2 ]
1
Time (Tv) Time (T1) [ 21.1 ] [ 19.1 ]
(0...1000ms) (0...100ms) Stage 2 Gear Ratio
U273 (0) U274 (0) % of Normal Ratio
103 (Slow Process Speed) Normal Ratio
Note: Set U099.01 = * 100%
1) U099.01 (0) Stage 2 Ratio
y Example:
U272 (0) dv/dt Normal Ratio = 4:1 (high process speed ratio)
LINE SPEED y K9223
K9162 K9162 Stage 2 Ratio = 5:1 (slow process speed ratio)
SETPOINT %
[ 14.7 ] t 1) These parameters are preset
-1 K9224 4
to 100% during winder configuration Set U099.01 = * 100% = 80%
5
Sheet 24
 1 2 3 4 5 6 7 8

TOTAL COMPENSATION TORQUE

PAYOFF MODE U143 (0)

[ 5.4 ] B9383
SCALING GAIN = 5

U147 (1) 41
.01 x1 U121 (0) 21
ACCELERATION COMP K9156 K9156 y .01
.02 x2 K9147 K9147 U142 (0) COMPENSATION
[ 24.8 ] K0405 K0405 .02
K9231 K9231 K9121 0 TORQUE
K9121
.03 K9141
x1 * 100% K0000
1
x2 x y
-1
P405 = 20%
(GAIN = 5) 47
y = -x

FRICTION & WINDAGE

COMPENSATION TORQUE
Y values
U289.01 to .10 (0)
108

y U145 (1)
y10 10 .01 x1 COMPENSATION
K9141 y
Diameter % .02 x2 K9145 Current
U287.01 (0) -200% K9220
x y [ 21.8 ] [ 19.5 ]
N% K0166 K0166 x1 K9231 45
x x1 * 100%
[ 17.3 ] x10 x2
23
y1 +200%
1

U288.01 to .10 (0)

X values

Torque Tension (Armature Current)

Sheet 25
 1 2 3 4 5 6 7 8

Kp
Technology controller 114
U489 (0) Adaptation
K
U497.F(0.0)
0%
Kp factors
0.10...30.00 U496 (0) 0 K9247 P component
1
U492.F U493.F X B
(1.00) (1.00) K9248 I component
Y Droop injection
n018

Y2
Y
1000 1 U507 (1) U511 (1)
Kp-factor U498.F U499.F
(100.00) (-100.00) U495.F(0) K K
Y1 1 0

X1 X2 X U508.F U512.F
(100.0) (100.0)
U483.F(0) U482.F(0.000)
U490.F U491.F U488.F U494.F
(0.00) (100.00) (3.00) (3.000)
1 0
0.00...200.00%
Tresholds 1000
1
K9242 * -1 K9252

K9240 K9241 K9246 Positive limit

Filter time K9249 K9250
Actual value
n016 U481.F(0.00s)
U480 (0) Kp Tn [ms] n019
[ 2.6 ] .01
K D component
.02 technology controller Technology controller
K0000
.03 - x y
output
K0000 K9254
.04
K0000 +
Filter time [s]
Setpoint n017 U487.F(0.00) Make I component K9253
U484 (0) 1 follow so that |x| < |y|
[ 27.8 ] .01 0 K9245
K9218 0% Negative limit
.02
K0000 0% 1 K9251
.03 U510.F
K0000 U503.F (1) U504.F (1) (100.0)
.04 0
K0000 Setpoint Tension 0 = Reset P 0 = Reset I
Controller U500 (0) component component
Enable technology controller B9499
Enable B9357
K9243 K9244 Controller at
[ 9.6 ]
U506 (0) output limit
U486 (0) U502.F (0) Set I component U509 (9252)
Not Used B0000
B K
1 0
Inject additional U505 (0)
Setting value for I component
setpoint Not Used K0000

U485.F (0.00) U125 (0) 25

.01
OPEN LOOP K9254 Closed Loop
OPEN LOOP .02
CALIBRATION K9434 K9125 [ 19.1 ]
CALIBRATION .03
K0000
P408 U152 (0)
.03 x1 Open Loop
K9244 y
.04 x2 K9434 K9434 [ 19.1 ]
K0408

x1 * x2
294
100%
Sheet 26
1 2 3 4 5 6 7 8

Hardness Control

Stall ON U257 (0)

[ 28.8 ] B9596
98
U155 (1)
Tension Setpoint .01 x1 x4 (32Bit) U256 (0)
K y .01 0
.02 x2 <1> K9155 K9155 Tension Setpoint
[ 1.6 ] K9230 .02 K9218
.02 x3 K0409
K0001 1 [ 26.1 ]
x4= y= 55
x1 * x2 x4 / x3

Tension
Setpoint
r043.02 P409
P044.02 Stall Tension
K9155 Setpoint

Tension % Tension % Tension % Tension % Unused Points

At D=0% At D1 At D2 At D=100% (Set @ 0%)
(100%) (100%) (y1%) (y1%)
U286.01 U286.02 U286.03 U286.04 U286.05 to .10

107

y Roll Hardness Control

100%
Diameter U284.01 (0)
D%
K9220 y1% K9230
[ 21.8 ] X y

0% D1 D2 100% X

U285.01 U285.02 U285.03 U285.04 U285.05 to .10

Start D1 D2 Maximum Unused Points
Diameter % Diameter % Diameter % Diameter % (Set @ 120%)
(0%) (100%)

Sheet 27
 1 2 3 4 5 6 7 8

Stall Detector
Note: U202 is set to 1% during configuration

Hysteresis
0.00...199.99
U202 (0.00)

Line Speed
U202 U202
[ 13.3 ]
U200 WE |A|<B
.01 0 B9172
K0198 0 A
.02 A
Low Speed K9187 K9187 9187 B B
Setpoint
U202
U201 (0.00)
A<B Low Line Speed
0 B9173
<1> [ 23.1 ]
74 B A

U202/2
B A=B
0 B9174

B A
U202

Low Line Speed

U465 (0.00)
(0.00...600.00s) U466 (0)

T Mode

ON delay
T O
0
U325 (1) 125 248
.01 OFF delay
Stall Enable Command B U328 (1) 128 O
.02 .01 T
[ 7.4 ] B9173 & B9355 B9355 U464.01 (0) 1
.03 .02 Stall On
B9385 B0104
.03
& B9358 B9358
ON/OFF delay
B9596
B0001 T [ 27.5 ]
T
2
Tension On Command 1 B9597
[ 3.7 ] Pulse generator
T 3
Run
[ 30.7 ]

Sheet 28
 1 2 3 4 5 6 7 8

When P648 = 9, bit-serial input of control bits (P654 to P675 are effective)
Control word 1 When P648 <> 9, word-serial input of control bits (P654 to P675 are not effective) 15 14 13 12 11 10 9 Bit8
Terminals 37 and 38 are always active. They are ANDed with bit 0 or bit 3. r650
7 6 5 4 3 2 1 Bit0
Switch-on commmand Control word 1
P648.B (9)
[ 3.7 ] from Tension ON Bit No. Meaning K0030 Display of control word 1 (r650)
K
on 7-segment display

≥1 Bit 0
0=OFF1, shutdown via ramp-function generator followed by
pulse disable
to sequencing control,
to brake control
1=ON, operating condition (edge-controlled)
B0160
Switch-on command 0=OFF2, pulse disable, motor coasts to standstill
[ 12.7 ] Bit 1 to sequencing control
from INCHING 1=operating condition
1 B0161
Bit 2 0=OFF3, fast stop to sequencing control,
1=operating condition to brake control
Enable
[ 3.5 ] Bit 3 1=Enable, enable pulses to sequencing control
0=Pulse disable
P662.B (1)
B Bit 4 1=Enable ramp-function generator to sheet "Ramp-function generator"
0=Set ramp-function generator to 0
Not Off2 P663.B (1)
[ 8.4 ]
B Bit 5 1=Ramp-function generator start to sheet "Ramp-function generator"
P656.B (1) 0=Ramp-function generator stop
B & P664.B (1)
1=Enable setpoint
B Bit 6 to sheet "Ramp-function generator"
P657.B (1) 0=Disable setpoint
B
Bit 7 0 =>1 edge Acknowledge to sequencing control
Not Off3 P668.B (0)
[ 8.8 ]
B Bit 8 1=Inching bit 0 to sheet "Inching setpoint"
P659.B (1)
P669.B (0)
B &
B Bit 9 1=Inching bit 1 to sheet "Inching setpoint"
P660.B (1)
B 1=Control requested <1>
Bit 10
0=No control requested
P665.B (0) P671.B (1)
B Bit 11 1=Enable positive direction of rotation to sheet "Setpoint processing"
B
0=Positive direction of rotation disabled
P666.B (0)
B ≥1 P672.B (1)
1=Enable negative direction of rotation
B Bit 12 to sheet "Setpoint processing"
0=Negative direction of rotation disabled
P667.B (0) P673.B (0)
B Bit 13 1=Increase motorized potentiometer to sheet
B
"Motorized potentiometer" P360.01 (0ms)
Pulse generator P674.B (0) (0...10000ms)
<1> Bit 14 1=Decrease motorized potentiometer to sheet
B
"Motorized potentiometer" External fault 1
Note: P675.B (1)
Bit 10 must be set in the first PZD word 0=External fault 1
of the telegram received via the serial B Bit 15 1 = "Fault F021"
interfaces to ensure that the process data 1=No external fault
will be accepted as valid (cf. USS,
Profibus, etc.).

Sheet 29
1 2 3 4 5 6 7 8

Status word 1
15 14 13 12 11 10 9 Bit8
r652
Status word 1 7 6 5 4 3 2 1 Bit0
Bit No. Meaning K0032
Display of status word 1 (r652)
on 7-segment display
Bit 0 1 = Ready to switch on
from sequencing control B0100
0 = Not ready to switch on
1 B0101
Bit 1 1 = Ready to operate (pulses disabled)
from sequencing control B0102
0 = Not ready to operate
1 B0103
Bit 2 1 = Run (output terminals energized)
from sequencing control B0104 [ 9.3 ] [ 11.4 ] [ 28.1 ]
0 = Pulses disabled
1 B0105 [ 23.1 ]
Bit 3 1 = Fault is active (pulses disabled)
from fault processing B0106
0 = No fault is active
1 B0107
Bit 4 0 = OFF2 applied
rom sequencing control B0108
1 = No OFF2 applied
1 B0109
Bit 5 0 = OFF3 applied
from sequencing control B0110
1 = No OFF3 applied
1 B0111 [ 20.4 ]
Bit 6 1 = Switch-on inhibit
from sequencing control 0 = No switch-on inhibit (converter can be switched on) B0112
1 B0113
Bit 7 1 = Alarm is active
from alarm processing B0114
0 = No alarm is active
1 B0115
Bit 8 0 = Setpoint/actual value deviation detected
from sheet "Signals" B0116
1 = No setpoint/actual value deviation detected
1 B0117
from sequencing control Bit 9 1 = PZD control requests (always 1)

Bit 10 1 = Comparison setpoint reached

from sheet "Signals" B0120
0 = Comparison setpoint not reached
1 B0121
Bit 11 1 = Undervoltage fault
from fault processing B0122
0 = No undervoltage fault is active
1 B0123
Bit 12 1 = Request to energize main contactor
from sequencing control B0124
0 = Request not to energize main contactor
1 B0125
from setpoint processing Bit 13 1 = Ramp-function generator active
B0126
0 = Ramp-function generator not active
1 B0127
Bit 14 1 = Positive speed setpoint
from sheet "Signals" B0128
0 = Negative speed setpoint
1 B0129
Bit 15 Spare

Sheet 30
 1 2 3 4 5 6 7 8

Winder to Host

Winder Status Word 1

For Serial Sources (if used)
(X300, X172, X162, Com Boards 1 & 2)
n013 <1> Winder Telegram Structure
From Serial Sources (if used)
Bit No. Meaning K9113 (X300, X172, X162, Com Boards 1 & 2)
U113.01
0=Drive Stopped
B0104 Bit 0 1=Drive Running
U113.02
Bit 1 0=OFF2 applied Word Meaning (100% = decimal 16384)
B0108 1=operating condition
U113.03
Bit 2 0=OFF3, fast stop applied Word 1 Winder Status Word 1 (K9113) (see detail to left)
B0110 1=operating condition
U113.04
Bit 3 1=Drive Enabled Word 2 Motor Speed (K0167)
B0113 0=Drive disabled
U113.05
1=Tension Controller on Word 3 Motor Current (K0109)
B9357 Bit 4
0=Tension Controller off
U113.06
Bit 5 Not Used Word 4 Diameter (K9220)
B
U113.07
1=Speed Bias On Word 5 Transducer Tension (K9240)
B9354 Bit 6
0=Speed Bias Off
U113.08
B Bit 7 Not Used
Assignment Parameter
U113.09 Winder Word 1 to Word 5
Bit 8 1=Inch1 Active
B9352 0=Inch1 off X300 P784
U113.10 X172 P794
Bit 9 1=Inch2 Active
B9353 0=Inch1 off X162 P804
U113.11 CBD1 U734
B Bit 10 Not Used CBD2 U736

U113.12
Bit 11 1=Diameter Hold Active
B9389 0=Diameter Hold off
U113.13
Bit 12 1=Diameter Preset Active
B9380 0=Diameter Preset off
U113.14
Bit 13 1=Payoff Mode Active
B9383 0=Winder Mode off <1> 7-segment-display of bit fields
U113.15 for display parameter n013
Bit 14 1=Reverse Mode Active
B9382 0=Reverse Mode off
15 14 13 12 11 10 9 Bit8
U113.16
Bit 15 1=Stall Active
B9596 0=Stall off 7 6 5 4 3 2 1 Bit0

Sheet 31
 1 2 3 4 5 6 7 8

CEMF Setpoint

Maximum EMF Setpoint Tension On U310 (0)

Ia_rated Ua_rated .01
100% = 1.35 x P078 [ 3.7 ] B9385
P100.F P101.F .02
B
.03
B

- K0289
U311 (0) B3 B2 B1
U152 (0) .01 X0
.05 x1 K0289
P110.F K0289 y .02 X1
r039 .06 x2 K9435 K9435 86
Ra K9436 .03 X2
K EMF Setpoint
K .04 X3
x1 * x2 295 Y
K9450 [ 33.1 ]
K .05 X4
100% .06 X5
K
K .07 X6
K .08 X7

Line Speed Tension Off, Y = X0

EMF Scaling Preset to 100% at winder configuration Tension On, Y = X1
U099.02 (0)

U153 (0)
.03 x1
K9502 y
Line Speed .04 x2 K9436
Setpoint K9162
0 to 100% 296
x1 * x2
[ 14.7 ]
100%

Sheet 32
1 2 3 4 5 6 7 8

Closed-loop EMF control

Ra
P110.F EMF
K0287 K0285

P275.F P276.F P277.F

Kp Tn Droop
P616 (286)
EMF controller K0283 EMF controller set/actual diff.
ua K0286 K -
Actual K0284 EMF controlller set/actual diff. after droop
value
K0281 EMF controller P comp.
ia r037
K0282 EMF controller I comp.

Setpoint K0280 EMF controller output

P111.F Enable EMF +
La controller
ua ... measured armature voltage
P693.B (1)
i a ... measured armature current
B P284.F P274.F
0=Reset 0=Reset [ 35.3 ]
P comp. to I comp. to Stop I
zero compo-
zero nent
99
P081

EMF Setpoint P615 FS

.01
[ 32.7 ] K9450 K9450 289 0
.02 100%
K 0 K0277
.03 [ 34.1 ]
K 0 K0288 1
.04
K 0

Enable
precontrol
P151 - 5 degrees P273.F K0278
or (pulsating) P272
165 degrees - 5 degrees

EMF controller precontrol

+ EMF_set I_field_set
α 0% 0
- 1 100% of P102
K0101 1
2
K0293

Automatic field reducion if K0166 n_f-w start n_act

EMF too high for braking operation Absolute actual
speed
P118.F P119.F P120.F
EMK_rated n_rated to
P139.F
field characteristic
n_f-w start = P119*EMF_set/P118

Note:
EMF precontrol is not used for the CEMF winder. After initial drive
setup, P273 is set to 0 during winder configuration

Sheet 33
 1 2 3 4 5 6 7 8

Field Current
Setpoint From
EMF Controller U177 WE
.01
[ 33.6 ] K0277 K0277 0
Integral-action time (Tn)
Note: (10...65000ms)
U269 is set = 5000 ms U269 (10)
during winder configuration 102 Field Current Setpoint Motor Field
Memory Current Setpoint
y Maximum Field Current
Before limiter
Setpoint Limit B+ X>B+ B9152
U268 (0) x y
x y .02
+100% K0001 K9222 K9222 9168 B+
U228 (0)
x y K9170 K9170 K9197
Tn t
[ 35.3 ]
B–
x [ 34.1 ]
.03
K9451 9169 B– X<B– B9153 RESET 84
U270 (0) Stop POWER ON
Hold Field .01 integrator (y=0)
B <2>
Current
.02 66
[ 34.7 ] B9176
Set integrator 1 0
U229 (0)
SET
Field Current U271 (0) B9390
Setting value (y=x)
Setpoint K9197
Before limiter
<2> from voltage monitor for electronics power supply
Hold Field U310 (0)
.04
Current B9176
.05
[ 34.8 ] [ 34.7 ] B
.06 Hold Field Current Off, Y = X0
B
Hold Field Current On, Y = X1 " 0 " = Hold
36 B3 B2 B1
U136 (0) U312 (0)
x y .01 X0
K9222 -1 K9136 K9136
.02 X1 87
K9222
.03 X2 U360 (0) OR 160
y = -x K
.04 X3 .01
K Y B9456
K .05 X4 K9451 B9388
.02
≥1 B9390
.06 X5 .03
K B0000
.07 X6
1. Normally limits set @ +/- 100% K
K .08 X7 Inch
2. In hold limits are both set at held current value [ 19.4 ]
3. When hold is removed limits ramp back to +/- 100% Hysterese
Note:
0,00..199,99
U205 (0,00) U205 is set = 0.5%
during winder configuration INV
186
U386 (0)
U205 U205 B9356 1 B9456
Motor Speed |A|<B
0 B9175
[ 17.3 ] A
A
B B
U205 AND
U203 WE "1" = Low speed Hold U326 (1) 126
U204 (0,00) .01 A<B .01
K0166 0 0 B9176 B9176
Low Speed Setpoint .02 <1> .02
K9188 K9188 9188
A B9581 & B9356
to hold field current B
B0001
.03
U205/2 Hold
" 0 " = Operate
B Field Current
A=B No Hold
0 B9177
75 " 0 " = Hold Inhibit [ 34.1 ] [ 34.3 ]
B A Pwr On Hold Inhibit
U205 [ 35.4 ]
Sheet 34
 1 2 3 4 5 6 7 8

Rated motor
field current
P102.F
P613 (1) Minimum

Setpoint upper limit ="old" K265

.01

With operating status >=o10 :

K

With operating status >=05 :

Setpoint upper limit = 200%
.02
K
.03
K
.04 100%
K

Minimum

("Release")
Upper field current
setpoint limit
[ 33.6 ]
K0273

Field current
Field Current Setpoint Field current
setpoint limitation Field Current Setpoint
From Hold Function P611 WE setpoint
.01 to Field Current Controller
[ 34.8 ] K9197 277 K0275 See instruction book
.02
K 0 diagram G166
.03
K 0
.04
K 0

K0274 [ 34.1 ]
K0276
Lower field current [ 34.4 ]
setpoint limit

Maximum
P614 (1)
.01
Note: U441 is set to 5 seconds and U442 is K
.02 0%
set to mode 3 during configuration K
.03
U441 (0.000) K
.04
(0.000...60.000s) U442 (0) K
Minimum
T Mode P103.F
ON delay Minimum motor
field current
T O
0
240
OFF delay
O T
U440 (0) 1
POWER ON .01
PULSE B9050 B9580
.02 ON/OFF delay
B0000 T T
2 Hold Inhibit
1 B9581 [ 34.7 ]
Pulse generator
T 3
Hold is inhibited for 10 seconds after
1 = Reset power is turned on to allow field current
to be initially established.
Sheet 35