04impl PDF

Service Training
MALAGA
320B/330B
Hydraulic Excavators
IV. IMPLEMENT & TRAVEL SYSTEM
The hydraulic system main control valve is similar to the 300A control valve
arrangement that includes the attachment control valve as standard equipment.
The control valve group has two negative flow control valves, a straight travel
valve, a parallel tandem logic valve and a selector valve.
Francis
June 97
Page:
MAIN CONTROL VALVE FLOW ILLUSTRATION

(IN NEUTRAL)
2
14
d 9 8 7 6 13 b a 5 4 3 2 1 c
CHAPTER : Implement & Travel System
320B330B HYDRAULIC
EXCAVATORS
10
10. Upper Pump
1. Stick 2 Control Valve 11. Lower Pump
2. Boom 1 Control Valve 12. Pilot Pump
3. Bucket Control Valve 12
13. Straight Travel Valve
4. Attachment Control Valve 14. Main Control Valves
5. Right Travel Control Valve a. Center Bypass Passage 11
6. Left travel Control Valve b. Center Bypass Passage
7. Swing Control Valve c. NFC Orifice
8. Stick 1 Control Valve d. NFC Orifice
9. Boom 2 Control Valve e. Return Passage
Page:
INDIVIDUAL CONTROL VALVE OPERATION

( Bucket Cylinder Operation As A Typical Example )
3
20
14 19 3
a
15
320B330B HYDRAULIC
EXCAVATORS
f 16
g 10 18 17 e
15. Combined Check Valve

16. Main Relief Valve 11
17. Line Relief Valve (Rod End)
18. Line relief Valve (Head End)
19. Load Check Valve
20. Bucket Cylinder.
f. Parallel Feed Passage
g. Return Line
Page:
NEGATIVE FLOW CONTROL OPERATION

4
14
h a c
b i
d
320B330B HYDRAULIC
21 22
EXCAVATORS
10
11
21. NFC Relief Valve (Lower Pump)
22. NFC Relief Valve (Upper Pump)
h. NFC Passage
i. NFC Passage
Page:
COMBINED FLOW OPERATION

CIRCUIT FLOW ILLUSTRATION )
5
14 k
j
l
9 8 7 6 13 b a 5 4 3 2 1 c
320B330B HYDRAULIC
d
EXCAVATORS
26
10
k 24 27
f
25
12
24. Logic Valve.
25. Pressure Control Valve.
26. Check valve. 11
27. Check Valve
j. Parallel Feed Passage.
k. Combined Flow Passage.
l. Combined Flow Passage.
Page:
1 2 3 4 5 6 7 8 9
18 16
6
28
35 14
34
m
320B330B HYDRAULIC
e l
EXCAVATORS
17 31 33
32
30 38
39 37
29
1. Stick 2 Control Valve 18. Line Relief Valve (Bkt head end)
2.
3.
Boom 1 Control Valve
Bucket Control Valve
28.
29.
Line Relief Valve (stk head end)
Line Relief Valve (Stk rod end)
MAIN
4. Attachment Control Valve 30. Inlet Port (Upper pump) CONTROL
5.
6.
Right Travel Control Valve
Left travel Control Valve
31.
32.
Inlet Port (Lower pump)
Boom Drift Reduction Valve
VALVE
7. Swing Control Valve 33. Stick Combination Flow Port.
8. Stick 1 Control Valve 34. PTL Signal Port
( Outside View )
9. Boom 2 Control Valve 35. MCV (Right Section0
14. Main Control Valve (Left Section) 37. Stick Line Relief Valve (Rod End) e. Return Port
16. Main Relief Valve 38. Stick Drift Reduction Valve l. Return Port
17. Line Relief Valve (Bkt rod end). 39. Line Relief Valve (Bm head end) m. Outlet Combination Port
Page:
MAIN CONTROL VALVE

(CROSS SECTION)
7
19 f j
36 1 4 5 13 6 7 8 9
2 3
35
320B330B HYDRAULIC
EXCAVATORS
e l
c a b
30 d
1. Stick-2 Spool 31 14
14. Left MCV Section
35. Right MCV Section
36. Logic Circuit
a. Center Bypass Passage (Lft Sec)
b. Center Bypass Passage (Rgh Sec)
320B330B HYDRAULIC
EXCAVATORS
NOMENCLATURE
1. Stick 2 Control Valve

2. Boom 1 Control Valve
3. Bucket Control Valve
4. Attachment Control Valve
5. Right Travel Control Valve
6. Left travel Control Valve
7. Swing Control Valve
8. Stick 1 Control Valve
10. Upper Pump
11. Lower Pump
12. Pilot Pump
13. Straight Travel Valve
14. Main Control Valves
15. Combined Check Valve
16. Main Relief Valve
17. Line Relief Valve (Rod End)
18. Line relief Valve (Head End)
20. Bucket Cylinder.
21. NFC Relief Valve (Lower Pump)
22. NFC Relief Valve (Upper Pump)
23. Selector Valve.
24. Logic Valve.
25. Pressure Control Valve.
26. Check valve.
27. Check Valve.
28. Line Relief Valve (stk head end)
29. Line Relief Valve (Stk rod end)
30. Inlet Port (Upper pump)
31. Inlet Port (Lower pump)
32. Line Relief Valve (Boom rod end)
33. Stick Combination Flow Port.
34. PTL Signal Port
35. MCV (Right Section
a. Center Bypass Passage
b. Center Bypass Passage
c. NFC Orifice
d. NFC Orifice.
e. Return Port
f. Parallel Feed Passage
g. Return Line
h. NFC Passage
i. NFC Passage
j. Parallel Feed Passage.
k. Combined Flow Passage.
l. Combined Flow Passage.
m. Outlet Combination Port
Page: 8
320B330B HYDRAULIC
EXCAVATORS
NEGATIVE FLOW CONTROL RELIEF VALVE

( Partial Cross Section Of Stick 2 Control Valve )
b a
a
b b 2 d
c
1
a
1
1. Poppet
2. Stem
a. Orifice
b. Passage (From center bypass passage)
c. Return Passage
d. Negative Control Signal Pressure
Page: 9
Page:
BUCKET CONTROL VALVE

( Neutral Position )
2. Centering Spring
10
3. Load Check Valve

4. Line Relief Valve (Head end)
5. Line Relief Valve (Rod end)
d c 6. Stem
1 a. Pilot Port (Bucket close)
b. Pilot Port (Bucket open)
f c. Port (To head end)
2 d. Port (To rod end)
e. Center Bypass Passage
f. Return Passage
g. Parallel feeder passage
a b

e 3
320B330B HYDRAULIC
5 4
EXCAVATORS
a b
e
7 6
320B330B HYDRAULIC
EXCAVATORS
BOOM 1 CONTROL VALVE

(Boom Raise Position)
2. Load Check Valve
4. Regeneration Check Valve
5. Spool
6. Regeneration Valve
7. Boom Anti-dift Valve
a. Parallel Feeder Passage
b. Center Bypass Passage
c. Pilot Passage c W
d. Vent Hole
3 7
W
a
b 2
d
b 6
4 a 5 c
Page: 11
320B330B HYDRAULIC
EXCAVATORS
BOOM REGENERATION CIRCUIT

(Hold)

2. Load Check Vave
3. Boom Generation Valve 1
4. Spool
5. Boom Generation Valve
6. Boom Drift Reduction Valve
7. Boom Down Line Relief Valve b
8. Top Pump
a. Parallel feeder Path
b. Open Center flow Path
c. Tank Return Orifices
d. Regeneration Orifices
d
7
c
a
a 4
3
b 1
8 5
Page: 12
320B330B HYDRAULIC
EXCAVATORS

(Boom Lower)

2. Load Check Vave
4. Spool
8. Top Pump
e. Regeneration Passage
f. Vent Hole
2
6
2
d
7
c a
a 4
f e b 1
3 8 5
Page: 13
320B330B HYDRAULIC
EXCAVATORS

(Boom Lower Down Pressure)

2. Load Check Vave
4. Spool
8. Top Pump
e. Regeneration Passage
f. Vent Hole
2
2 6
d
7
a
c
a 4
f e b 1
3 8 5
Page: 14
320B330B HYDRAULIC
EXCAVATORS
SWING CIRCUIT SCHEMATIC
1. Swing Motor Rotary Group.

2. Swing Anti-reaction Valve Spool
3. Line Relief Valve
4. Main Control Valve
5. Slow Return Check Valve
6. Lower Pump
7. Upper Pump
9. Solenoid Valve
10. Swing Brake
a. Port
b. Port
c. Makeup Port
9
10 1
3
c
a b
5
7
Page: 15
320B330B HYDRAULIC
EXCAVATORS
SWING MOTOR
(CROSS SECTION FRONT VIEW)
1. Stem
2. Spring
3. Piston
4. Make-Up Valve
5. Sleeve
a. Inlet Port
b. Return Passage (Make-Up Port)
c. Piston Chamber
c
5
Page: 16
320B330B HYDRAULIC
EXCAVATORS
SWING RELIEF VALVE
b
1 3 4
2
MINIMUM RELIEF PRESSURE e

d 5
b
1 3
d MAXIMUM RELIEF PRESSURE e

1. Poppet
2. Plug
3. Sleeve
4. Spring
5. Stem
a. Inlet Port (From Hyd. Control Valve)
b. Return Passage (Make-Up Port)
d. Orifice
e. Orifice
Page: 17
320B330B HYDRAULIC
EXCAVATORS
TRAVEL MOTOR
(Cross Section)
10
3
16 2 4
18 20
14
1
15
13
19 6
17 5
21
7
8 9 12 11
1. Drive Shaft 12. Brake Piston
2. Ball Guide 13. Brake Pilot Valve
3. Spring 14. Check Valve
4. Barrel 15. Check Valve
5. Slipper 16. Piston
6. Retainer 17. Piston
7. Piston 18. Spring
8. Friction Plate 19. Spring
9. Separator Plate 20. Ball
10. Piston Guide 21. Ball
11. Spring
Page: 18
320B330B HYDRAULIC
EXCAVATORS
TRAVEL MOTOR
Low Speed
a d b c
1. Swashplate Servo Piston

2. Speed Change Valve
3. Check Valve
4. Brake Valve
a. From Left Tavel Control Valve
b. From Two Speed Solenoid
c. From Right Travel Control Valve
d. Center Port
Page: 19
320B330B HYDRAULIC
EXCAVATORS
TRAVEL MOTOR
High Speed
a d b c
1. Swashplate Servo Piston

3. Check Valve
4. Brake Valve
a. From Left Tavel Control Valve
b. From Two Speed Solenoid
c. From Right Travel Control Valve
d. Center Port
Page: 20
320B330B HYDRAULIC
EXCAVATORS
AUTOMATIC CHANGE
TRAVEL SPEED VALVE
(Schematic)
1. Upper Pump
2. Lower Pump
3. Pilot Pump
4. Shuttle Valve
5. Two speed solenoid valve (III)
6. Aut. Travel Speed Change Val Sensor
7. Travel Control Valve
8. Swivel 10
10. Brake Pilot Valve
11. Crossover Relief Valve
a. Pilot Line c
b. To Speed Change Valves
c. Speed Change Valve Port 9
11
8
4
1
6
a
b
5
7
Page: 21
320B330B HYDRAULIC
EXCAVATORS
AUTOMATIC SPEED CHANGE VALVE

Low Speed - Low System Pressure
5. Two speed solenoid valve

6. AutTravel Speed Change Vale Press Sensor
7. Control Valve.
g. To Left Travel Motor
Page: 22
320B330B HYDRAULIC
EXCAVATORS

High Speed - Low System Pressure

7. Control Valve.
Page: 23
320B330B HYDRAULIC
EXCAVATORS

High Speed - High System Pressure

7. Control Valve.
Page: 24
320B330B HYDRAULIC
EXCAVATORS
PARKING BRAKE
2. Spool 6
3. Piston (Low Speed)
4. Piston (High Speed)
5. Brake Pilot Valve
6. Check Valves
9. Orifice
10. Friction Plates
11. Separator Plates
a. Pilot Port
e. Port (From Travel Motor)
f. Port (To Travel Motor) i
h. Passage (To Brake Piston)
i. Port (To Pilot Valve)
i
8
11
10
5 12 h
9
3
i 5
e 6 f
Page: 25
320B330B HYDRAULIC
EXCAVATORS
STRAIGHT TRAVEL VALVE &

MAIN RELIEF VALVE
(Introduction)
Pilot from one or 1

2 more implements
Impl.
L R
Impl.
10
3 4
a
11
b
L+R
Travel
Impl.
1. Right Travel Control Valve 10. Upper Pump

2. Straight Travel Valve 11. Lower Pump
3. Left Travel Control Valve a. Line (To the left control valve section)
4. Main Control Valve b. Line (To the right control valve section)
Page: 26
320B330B HYDRAULIC
EXCAVATORS
STRAIGHT TRAVEL CIRCUIT

(Travel Position Only)
e d b a
c
10
9 8 6 5 4 1
7 3 2
11
SPB SPB
f g h i j k
1. Boom 1 a. To Bucket Cyl

2. Bucket b. To right Trv Motor
3. Attach c. To Left Paral Feed. Path
4. Right Travel d. To Swing Park Brake
5. Travel Press. Sw e. To Left Travel Motor
6. Imp. Press. Sw f. From Left Trv Pilot Ctrl
7. Straight Travel g. From Pilot Manifold
8. Left Travel h. From Top Pump
9. Swing i. From Bottom Pump
10. Stick 1 j. From Right Trv Pilot Ctrl
11. Boom 2 k. From Bucket Pilot Ctrl
Page: 27
320B330B HYDRAULIC
EXCAVATORS
STRAIGHT TRAVEL CIRCUIT

(Travel/Impl Position)
e d b a
c
10
9 8 6 5 4 1
3 2
11 7
SPB SPB
f g h i j k
1. Boom 1 a. To Bucket Cyl

2. Bucket b. To right Trv Motor
3. Attach c. To Left Paral Feed. Path
4. Right Travel d. To Swing Park Brake
5. Travel Press. Sw e. To Left Travel Motor
6. Imp. Press. Sw f. From Left Trv Pilot Ctrl
7. Straight Travel g. From Pilot Manifold
8. Left Travel h. From Top Pump
9. Swing i. From Bottom Pump
10. Stick 1 j. From Right Trv Pilot Ctrl
11. Boom 2 k. From Bucket Pilot Ctrl
Page: 28

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Service Training

MAIN CONTROL VALVE FLOW ILLUSTRATION

CHAPTER : Implement & Travel System

INDIVIDUAL CONTROL VALVE OPERATION

CHAPTER : Implement & Travel System

15. Combined Check Valve

NEGATIVE FLOW CONTROL OPERATION

CHAPTER : Implement & Travel System

COMBINED FLOW OPERATION

CHAPTER : Implement & Travel System

CHAPTER : Implement & Travel System

MAIN CONTROL VALVE

CHAPTER : Implement & Travel System

1. Stick 2 Control Valve

NEGATIVE FLOW CONTROL RELIEF VALVE

BUCKET CONTROL VALVE

3. Load Check Valve

CHAPTER : Implement & Travel System

BOOM 1 CONTROL VALVE

BOOM REGENERATION CIRCUIT

1. Boom 1 Control Valve

BOOM REGENERATION CIRCUIT

1. Boom 1 Control Valve

BOOM REGENERATION CIRCUIT

1. Boom 1 Control Valve

SWING CIRCUIT SCHEMATIC

1. Swing Motor Rotary Group.

SWING RELIEF VALVE

MINIMUM RELIEF PRESSURE e

d MAXIMUM RELIEF PRESSURE e

1. Swashplate Servo Piston

1. Swashplate Servo Piston

AUTOMATIC SPEED CHANGE VALVE

5. Two speed solenoid valve

AUTOMATIC SPEED CHANGE VALVE

5. Two speed solenoid valve

AUTOMATIC SPEED CHANGE VALVE

5. Two speed solenoid valve

STRAIGHT TRAVEL VALVE &

Pilot from one or 1

1. Right Travel Control Valve 10. Upper Pump

STRAIGHT TRAVEL CIRCUIT

1. Boom 1 a. To Bucket Cyl

STRAIGHT TRAVEL CIRCUIT

1. Boom 1 a. To Bucket Cyl

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