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Basic Functions
Drilling Hydraulics
♦ Overcoming formation pressure
♦ Stabilizing the borehole
♦ Cooling and lubricating the bit and drill string
♦ Transport cuttings to the surface
♦ Gas ♦ Liquid is slightly compressible, properties are changing with pressure and
♦ Foam temperature
♦ Liquid
♦ Marsh Funnel
The time required for 1 U.S. quart (or 946 cm3 ) of fluid to drain through a
funnel. v F
A
Example : Water has a funnel viscosity of 26 seconds.
d
♦ Rotating Cylinder Viscosimeter
Measures torque (usually at 600,300,200,100,6 and 3 rpm). Figures on the
dial are degrees of rotation. A conversion factor is required to convert the dial
readings to units of shear stress.
v (m/s)
Shear rate : D=
d (m) = … 1/s
F (lb)
Shear stress : T= = … lb/100ft2
A (100 ft 2 )
Principle of 6-speed
Rotational Viscosimeter Rotating Cylinder
Viscosimeter
Fann Model 35
viscosimeter
6-speed
Rotating Cylinder Rheological Models (1)
Viscosimeter
T = f (D)
From the shear stress and shear rate the viscosity can be calculated :
♦ Newtonic
♦ Bingham-plastic
µ = T/D ♦ Power Law (pseudoplastic)
♦ Yield-Power Law
R600 - R300
µ viscosity, P, cP
D shear rate,1/s
511
T shear stress,lb/100ft2
a
D
511 1022 1/s
300 600 rpm
♦ Yield Point is an initial stress at 0 shear rate, measure of electrical PV = (600rpm reading) - (300rpm reading) [ cP]
attractive forces in the mud under flowing conditions YP = 2(300rpm reading) - (600rpm reading) [lb/100 ft2 ]
R600 - R300
a
511
YP YP
a ß
D D
511 1022 1/s 511 1022 1/s
300 600 rpm 300 600 rpm
♦ Apparent viscosity varies with shear rate for non-Newtonian fluids ♦ Water-based mud systems are typical
♦ Apparent viscosity decreases with increased shear rate (called
shear thinning) ♦ n and K values are used in the model
♦ As shear rates approaches infinity, apparent viscosity reaches a ♦ Drilling fluids behave more plastic than water when subjected
limit (the plastic viscosity). to increasing pressure and temperature
♦ Advantage: easy to use, and represents most drilling fluids
♦ Disadvantage: does not accurately represent drilling fluids at low
shear rates
t
♦ Relationship (pseudoplastic fluid) : T = K x Dn lb/100 ft2
Y
D
511 1022 1/s
300 600 rpm
shear rate
511 1022 1/s
300 600 rpm
Time-Dependent Behavior Gel Strength
♦ Most drilling fluids exhibit time-dependent Gel strength describes the time-dependent flow behavior of a drilling
behavior. fluid.
♦ Shear Stress is dependent on duration of
shear. Why? ♦ Measures the attractive forces in the fluid under static conditions.
♠ Clay plates or fibers are broken into smaller ♦ Increases steadily with time (strong) or only slightly with time
particles at higher rates of shear.
(weak gel).
♠ These small particles aggregate into layer
units as shear rate is decreased again.
♠ Both of these events take a considerable ♦ Strong gels are the result of high clay concentration which may
length of time.
require excessive pressure to break circulation.
♦ May lead to lost circulation (i.e., strong gels are undesirabl e.)
♦ Fluid essentially moves as a single, undisturbed solid body or plug ♦ Laminae are concentric cylindrical shells which slide or extend past
one another like sections of a telescope
♦ Movement occurs by a thin layer of fluid “slipping” along a conductor
♦ The velocity at the pipe wall is 0; maximum velocity is at the center
surface
of the pipe
♦ Plug flow generally occurs at very low flow rates
dv = 0
dr
Velocity
VMAX
r 0 r
Radius
Laminar vs. Turbulent Flow Regimes
Turbulent Flow
♦ A fluid layer adjacent to the surface of a conductor adheres to
the surface, and each successive fluid layer slides past the
previous with increasing velocity. ♦ Fluid moves as a plug essentially, due to the chaotic, random shearing
This is called laminar (layered) flow. motion
♦ Only near the walls of the pipe does an orderly shear exist (laminar boundary
♦ At higher velocities, the layers lose their order and randomly layer)
crash into each other. This is called turbulent flow.
♦ Velocity gradient is very steep near the walls but essentially flat elsewhere -
formed by eddies
d pipe inside diameter, mm ♦ Pressure drop across drillstring represents 35% of total pump
pressure
v fluid velocity, m/s
MW fluid density, kg/liter
µ viscosity, cP
PQ
Ph =
600
kW Pm = Ph / (η m η v )
PQ
Ph = hp
447.50
ηm mechanical efficiency, 0.85 - 0.90
P pump pressure, bar
Q pump output, flow rate, l/min
ηv volumetric efficiency, best case is 0.98
• Select flow rate • Crucial factor for succesful hole cleaning, especially in deviated holes.
• Calculate annular velocity
• Calculate annular pressure loss • The operating requirements of the extra downhole tools must be considered
• Calculate string pressure losss Min-max flow rate range specified for motors turbines and MWD tools.
• Calculate motor, MWD pressure losses
• Calculate bit pressure loss available • Rough guide : use 2 x AV in holes between 50-60° than in vertical holes.
• Calculate TFA, nozzle sizes and jet velocity
• Calculate SPP • Use 100 fpm ( 30 m/min) annular velocity as a starting point, and adjust it,
if necessary.
• Check HHP, HHP/sq.in
• Calculate surface system pressure loss
• Calculate pump pressure, spm, liner size
• Calculate slip velocity and cuttings transportratio
4000 x Q
Vaverage = m/min 3.04 {PV + √ PV2 + 40.05YP (Dh - Dp)2 x MW }
3.14(Dh2 - Dp2) Vc = m/min
(Dh - Dp) x MW
PV plastic viscosity, cP
YP yield point, lb/100 sq.ft
Dh,Dp hole size, pipe diameter, inch
Q flow rate, liter/min MW mud weight, kg/l
Dh diameter of hole, mm
Dp diameter of pipe, mm
PV plastic viscosity, cP
YP yield point, lb/100 sq.ft Vaverage > Vcritical = Turbulent flow
Dpi pipe internal diameter, inch
MW mud weight, kg/l
To calculate pressure loss for annular laminar flow ... To calculate pressure loss for pipe laminar flow ...
PV x L x Q YP x L PV x L x Q YP x L
PaL = + bar PpL =
40863(Dh+Dp)(Dh - Dp) 3 1326 (Dh - Dp) 61295 D4 + 1326 D
bar
To calculate pressure loss for annular turbulent flow ... To calculate pressure loss for pipe turbulent flow ...
16.666 Q m/s
Vj = 1.465 Q2 MW
TFA Pb = bar
C 2 TFA2
or Pb x Qj
BHHP = 447.50 hp
♦ Jet Impact Force
Pb pressure loss in the bit, bar
Qj flow rate through the nozzles, l/min
– Find the annular pressure loss gradient for 13.0 ppg mud weight
l Example : Find the equivalent circulating rate for a 273 fpm (83.2 m/min) mud
• Psi/1000 ft = 39
velocity inside an 8-1/2 inch (215.9 mm) hole around 5 inch (127 mm) drill pipe.
– Calculate the annular pressure loss with 9,000 ft of drill pipe in hole
• (39 psi/1000 ft) (9,000 ft) = 351 psi
GPM = 520 gpm – The surge/swab pressure = 351 psi
LPM = 1966 lit/min – The equivalent densities :
13.0 + 0.75 = 13.75 ppg
13.0 - 0.75 = 12.25 ppg
♦It is the rate at which cuttings fall back to the bottom of the hole in
static mud
♦For efficient hole cleaning, the average velocity (or annular velocity) d particle diameter, cm
should be at least twice that of the slip velocity Vs slip velocity, cm/s
MW mud weight, g/cm3
µ eff effective viscosity, P
Note : for Bingham -plastic fluids Note : for Bingham -plastic fluids
Transport Efficiency
Drilling Hydraulics Basics
for
TE =
Va - Vs
x 100 % Deviated Boreholes
Va
Why directional drilling hydraulics is more complex?
Issues
Because …
l Mud properties, circulating system
• Downhole motor, turbine and other hydraulically l Flow rate selection
operated tools are being used in deviated wells l Bit nozzle selection
l Hole cleaning, cuttings transport
• Mud pulse telemetry is widely utilised in MWD and LWD l Hole erosion
tools
l ECD
• Cuttings transport is problematic and critical in highly
deviated boreholes
Requirements : Requirements :
– Problems : – Problems :
• Cuttings bed formation tendency • Cuttings bed formation
• Cuttings move as a bed or by saltation at bed/mud interface • Insufficient mud velocity to transport cuttings on low side
• Back sliding and packing off (at circulation stops) • Excessive torque and drag
– Strategies : – Strategies :
• Circulate cuttings above the critical inclination range on connections • Circulate cuttings above the critical inclination range on connections
• Minimize circulation stops • Minimize circulation stops, use top drive not kelly
• Frequent short trips with backreaming • Pump out on connections
• High pump rates • Frequent short trips with backreaming
• Frequent low-vis pills in turbulence followed by high vis sweeps • Low viscosity mud in turbulent flow in open hole annulus
• Frequent low vis pills followed by high vis sweeps
l Source of increased torque and drag in high angle holes : l Other considerations
– When pumps shut down cuttings bed will slide in sections of holewith critical
– Wellbore contact on the HS of the hole deviation angle sticking pipe
– The wellbore is not clean, drill stem moves in a solid bed • have a back-up pump (or cementing truck) ready to go on-line in case of
main pump failure
– Drillstring movement across rock fragments and filter cake on the LS
• conventional lubricants offer little relief (use mechanical addi tives) • intermittent reciprocation of drillstring with high flow rates well into
• best to keep hole clean in the high angle section turbulence (backreaming the stand prior to connection)
• cuttings form in valleys reducing effective hole size • watch returns when pumping sweeps to evaluate hole cleaning and keep
close watch on density and solids content of the mud
Excerpt from 28 Hole Cleaning Rule of Thumbs RT9
Cuttings beds are easy to deposit, difficult to remove.
RT1 RT14
The intermediate inclination range hole is typically the An increase in annular velocity improves hole cleaning,
most difficult to clean. regardless of the flow regime.
RT3 RT16
Boycott settling can accelerate bed formation, particularly The cuttings transport mechanism is largely a function
between 40-50° inclination. of annular velocity.
RT5 RT17
Cuttings accumulate in intervals of decreased annular Laminar flow is preferred if formations are sensitive to
velocity and can unload when circulation stops, if the erosion
inclination is <50°
RT18
Turbulent flow is effective in high-angle, small diameter
intervals in competent formations
RT19
Hole cleaning capacity in laminar flow is improved by
elevated low shear-rate viscosity and gel strength.
RT25
Pipe rotation and reciprocation can improve hole cleaning
RT26
Mud weight increases the buoyant force on the cuttings
and helps hole cleaning.