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Chapter 3 Thermoelectric
Coolers
This chapter formulates the simplified ideal equations for a thermoelectric cooler with some
assumptions to see the general characteristics of thermoelectric coolers. The maximum parameters
are defined, which are the maximum current, maximum temperature difference, maximum cooling
power, and maximum voltage. Then, the normalized parameters are plotted as general
characteristics for the coolers. The ideal equation is based on three material properties, which are
the Seebeck coefficient, electrical resistivity, and thermal conductivity. These material properties
for commercial thermoelectric cooler modules are not usually provided by the manufacturers as
their proprietary information but the maximum properties. Therefore, the effective material
properties are developed from the available maximum parameters of the product with fair
agreement with the measurements. These are used for prediction of performance and design later.
Since the discovery of thermoelectric effects in the early nineteenth century, a very essential
equation for the rate of heat flow per unit area 𝑞⃗ was formulated as shown in Equation (2.3),
which is
⃗⃗T
⃗⃗ = 𝛼𝑇𝑗⃗ − 𝑘∇
q (3.1)
3-2
where is the Seebeck coefficient, 𝑗⃗ the current density, k the thermal conductivity and ⃗∇⃗ the
gradient. This equation relates the heat flow, the electric current and the thermal conduction,
leading to the steady-state heat diffusion equation as shown in Equation (2.7), which is rewritten
here as
d
(3.2)
kT j 2 T j T 0
dT
where is the electrical resistivity. The first term gives the thermal conduction, the second term
gives the Joule heating, and the third term pertains to the Thomson effect which results from the
temperature-dependent Seebeck coefficient. The above two equation governs the thermoelectric
phenomena.
Heat Absorbed
p
n
p
n-type Semiconductor n
n
p Positive (+)
p n
p-type Semiconcuctor p
d dT I 2 (3.3)
kA 0
dx dx A
The solution for the temperature gradient with two boundary conditions ( Tx 0 Tc and
Tx L Th ) is
dT I 2 L Th Tc (3.4)
dx x 0 2 A2 k L
𝑑𝑇 𝑑𝑇 (3.5)
𝑄𝑐 = 𝑛 [(𝛼𝑝 − 𝛼𝑛 )𝑇𝑐 𝐼 + (−𝑘𝐴 | ) + (−𝑘𝐴 | ) ]
𝑑𝑥 𝑥=0 𝑝 𝑑𝑥 𝑥=0 𝑛
where n is the number of thermocouples and Q c is the rate of heat absorbed at the cold junction.
Substituting Equation (3.4) in (3.5) gives
1 𝜌𝑝 𝐿𝑝 𝜌𝑛 𝐿𝑛 𝑘𝑝 𝐴𝑝 𝑘𝑛 𝐴𝑛 (3.6)
𝑄𝑐 = 𝑛 [(𝛼𝑝 − 𝛼𝑛 )𝑇𝑐 𝐼 − 𝐼 2 ( + )−( + ) (𝑇ℎ − 𝑇𝑐 )]
2 𝐴𝑝 𝐴𝑛 𝐿𝑝 𝐿𝑛
1 (3.7)
𝑄̇𝑐 = 𝑛 [𝛼𝑇𝑐 𝐼 − 𝐼 2 𝑅 − 𝐾(𝑇ℎ − 𝑇𝑐 )]
2
where
p n (3.8)
p Lp n Ln (3.9)
R
Ap An
k p Ap k n An (3.10)
K
Lp Ln
If we assume that p-type and n-type thermocouples are similar, we have that R = L/A and K =
kA/L, where = p + n and k = kp + kn. Equation (3.7) is called the ideal equation which has
been widely used in science and industry. The rate of heat liberated at the hot junction is
1 (3.11)
𝑄̇ℎ = 𝑛 [𝛼𝑇ℎ 𝐼 + 𝐼 2 𝑅 − 𝐾(𝑇ℎ − 𝑇𝑐 )]
2
3-5
Considering the 1st law of thermodynamics across the thermoelectric device, we have
The amount of work per unit time across the module (rate of work) is obtained substituting
Equations (3.7) and (3.11) in (3.12).
𝑊̇ = 𝑛[𝛼𝐼(𝑇ℎ − 𝑇𝑐 ) + 𝐼 2 𝑅] (3.13)
where the first term is the rate of work to overcome the thermoelectric voltage, whereas the
second term is the resistive loss. Since the power is W IV , the voltage across the couple will
be
The COP is defined by the ratio of the cooling power to the input electrical power.
1 2 (3.15)
𝑄̇𝑐 𝑛 [𝛼𝑇𝑐 𝐼 − 2 𝐼 𝑅 − 𝐾(𝑇ℎ − 𝑇𝑐 )]
𝐶𝑂𝑃 = =
𝑊̇ 𝑛[𝛼𝐼(𝑇ℎ − 𝑇𝑐 ) + 𝐼 2 𝑅]
There are two values of the current that are of special interest: the current Imp that yields the
maximum cooling power and the current ICOP that yields the maximum COP. The maximum
cooling power can be obtained by differentiating Equation (3.7) and setting it to zero. The
current for the maximum cooling power is found to be
Tc (3.16)
I mp
R
3-6
The optimum COP can be obtained by differentiating Equation (3.15) and setting it to zero
𝑑(𝐶𝑂𝑃) (3.17)
=0
𝑑𝐼
We finally have
T (3.18)
I COP
R 1 ZT 1
where ∆𝑇 = 𝑇ℎ − 𝑇𝑐 , Z 2 k and T is the average temperature of Tc and Th . On the basis of
Th, ZT is expressed by
T (3.19)
ZT ZTh 1
2Th
Let us consider a thermoelectric module shown in Figure 3.1 for the theoretical maximum
parameters with the ideal equation. The module consists of a number of thermocouples as shown.
The ideal equation assumes that there are no the electrical and thermal contact resistances, no
Thomson effect, and no radiation or convection. It is noted that the theoretical maximum
parameters might differ with the manufacturers’ maximum parameters that are usually obtained
through measurements.
The maximum current Imax is the current that produces the maximum possible temperature
difference Tmax , which always occurs when the cooling power is at zero. This is obtained by
setting Q c = 0 in Equation (3.7), replacing Tc with (Th – T) and taking derivative of T with
1
2 (3.20)
1
Th Th
2
I max
R Z Z
The maximum temperature difference Tmax is the maximum possible temperature difference
Tmax , which always occurs when the cooling power is at zero and the current is at maximum.
This is obtained by setting Q c = 0 in Equation (3.7), substituting both I and Tc by Imax and Th –
Tmax, respectively, and solving for Tmax. The maximum temperature difference is obtained as
2 (3.22)
1 1
Tmax Th Th Th
2
Z Z
2 2 (3.23)
Z or Z
k RK
The maximum cooling power Q c max is the maximum thermal load which occurs at T = 0 and I
= Imax. This can be obtained by substituting both I and Tc in Equation (3.7) by Imax and Th,
respectively, and solving for Q c max . The maximum cooling power for a thermoelectric module
with n thermocouples is
Q c max
n 2 Th Tmax
2 2
(3.24)
2R
3-8
The maximum voltage is the DC voltage which delivers the maximum possible temperature
difference Tmax when I = Imax. The maximum voltage is obtained from Equation (3.14), which is
If we divide the active values by the maximum values, we can normalize the characteristics of
the thermoelectric cooler. The normalized cooling power can be obtained by dividing Equation
(3.7) by Equation (3.24), which is
(3.26)
n Th T I I 2 R KT
1
Q c
2
Q c max
2
n Th Tmax 2 R
2 2
which, in terms of the normalized current and normalized temperature difference, reduces to
2 (3.27)
T Tmax I Tmax I T Tmax
21 1
Th I max
2
Q c Tmax Th Tmax Th
I max
Q c max T T T 2
1 max 1 max ZTh 1 max
Th Th
Th
where
2 (3.28)
Tmax 1 1
1 1 1
Th ZTh ZTh
T Tmax (3.29)
2
T Tmax I 1 T I Tmax Th
1 1 max
Tmax Th I max 2 Th I max T
ZTh 1 max
COP Th
2
T Tmax I T I
1 max
Tmax Th I max Th I max
The normalized current for the optimum COP is obtained from Equation (3.18).
T Tmax (3.31)
I COP Tmax Th
I max Tmax
1
1 ZT 1
Th
1 T T (3.32)
ZT ZTh 1 max
2 Th Tmax
Note that the above normalized values in Equations (3.27), (3.29) and (3.30) are a function of three
parameters, which are T Tmax , I I max and ZTh. Figure 3.3 and Figure 3.4 are based on the ideal
equations using the normalized parameters. The three maximum parameters of Tmax, Imax, and
Q c max are predictable inversely with the effective material properties, we can then use the
normalized charts for estimation of the performance. The solid lines for the both figures indicate
the normalized prediction with ZTh = 0.75 which is approximately an average commercial value
(see Table 3.2).
3-10
Figure 3.3 shows the general characteristics how the cooling power and the voltage depends on
the temperature difference along with the current. For example, the maximum cooling power
occurs at both the zero of temperature difference and the maximum current. The lower curve (red
line) indicates the cooling power at the optimal COP, which implies that the optimal COP
generally result in a low cooling power and the medium current exhibits good design point in a
practical view.
Figure 3.4 shows that the COP and cooling power versus the current along with the temperature
difference. The optimal COPs and maximum cooling powers are clearly seen. The current may be
properly arranged between the optimal COP and maximum cooling power in a practical design.
1 1
I/Imax = 1.0
0.9 I/Imax = 1.0 0.9
0.5 0.5
Qc/Qcmax 0.4 V/Vmax
0.4
0.4 0.4
0.2
0.3 0.3
0.2
0.2 0.2
0.1 0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
T/Tmax
3-11
Figure 3.3 Normalized chart I for thermoelectric coolers: cooling power and voltage versus T as
a function of current. The solid lines depict the data at ZTh = 0.75. The red line depicts the
cooling power ratios at the optimum COP. [1]
3 1
T/ Tmax = 0
T/Tmax = 0
2.7 0.1 0.9
0.1
2.4 0.2 0.8
0.2
2.1 0.3 0.7
1.8 0.4 0.6
Figure 3.4 Normalized chart II for thermoelectric coolers: cooling power and COP versus current
as a function of T. The solid lines depict the data at ZTh = 0.75. [1]
A novel thermoelectric air conditioner is designed as a part of green energy application for
replacement of the conventional compressor-type air conditioner in a car. A thermoelectric
module with heat sinks consists of n = 128 p- and n-type thermocouples, one of which is shown
in Figure 3.5. The air conditioner has a number of the modules. Cabin cold air enters the upper
3-12
heat sink, while the outside ambient air enters the lower heat sink. An electric current is applied
in a way that a heat flow (cooling power) should be absorbed at the cold junction temperature of
15 °C and liberated at the hot junction temperature of 40 °C. The TEC material of Bismuth
telluride (Bi2Te3) is used having the properties as p = −n = 200 V/K, p = n = 1.0 × 10-3
cm, and kp = kn = 1.52 × 10-2 W/cmK. The cross-sectional area and leg length of the
thermoelement are An = Ap = 2 mm2 and Ln = Lp = 1 mm, respectively. Assuming that the cold
and high junction temperatures are steadily maintained, answer the following questions (Use
hand calculations).
(a) For the maximum cooling power, compute the current, cooling power, and COP.
(b) For the maximum COP, compute the current, cooling power, and COP.
(c) If the midpoint of the current between the maximum cooling power and maximum COP
is used for the optimal design, compute the current, the cooling power and COP.
(d) If the total cooling load of 630 W (per occupant) for the air conditioner is required,
compute the number of modules to meet the requirement using the midpoint of current.
(a ) (b)
Figure 3.5 (a) A thermoelectric module. (b) A p-type and n-type thermocouple
Solution:
Material properties: =p − n = 400 × 10-6 V/K, = p + n = 2.0 × 10-5 m, and k =
kp + kn = 3.04 W/mK
3-13
The number of thermocouples is n = 128. The hot and cold junction temperatures are
T Th Tc 25K
Z
2
400 106 V K 2
2.632 103 K 1
k 2.0 10 m 3.04W mK
5
R
L
2.0 10 m 1 103 m
5
0.01
A 2 106 m 2
Using Equation (3.16), the current for the maximum cooling power is
I mp
Tc
400 10 6
V K 288K
11.526 A
R 0.01
3-14
1 2
Q cmp n Tc I mp I mp R KT
2
128400 10 6 V K 288K 11.526 A 11.526 A 0.01 6.08 103 25K
1 2 W
2 K
65.567W
W nmp n I mp Th Tc I mp R
2
128 400 106 V K 11.526 A25K 11.526 A 0.01 184.8W
2
Q cmp 65.567W
COPmp 0.355
W nmp 184.8W
Th Tc
2.632 103 K 1
25K
ZT Z 0.791
2 2
1
Q ncop n Tc I cop I cop R KT
2
2
128400 106 V K 288K 2.956 A 2.956 A 0.01 6.08 103 25K
1 2 W
2 K
18.557W
W ncop n I cop Th Tc I cop R
2
128 400 106 V K 2.956 A25K 2.956 A 0.01 14.964W
2
Q ncop 18.557W
COPmax 1.24
W ncop 14.964W
(c) For the midpoint of the current between the maximum cooling power and maximum COP:
1
Q cmid n Tc I mid I mid R KT
2
2
128400 106 V K 288K 7.241A 7.241A 0.01 6.08 103 25K
1 2 W
2 K
53.815W
3-16
W nmid n I mid Th Tc I mid R
2
128 400 106 V K 7.241A25K 7.241A 0.01 76.377W
2
Q cmid 53.815W
COPmid 0.705
W nmid 76.377W
Q req 630W
Q req 630W
N 11.7
Q cmid 53.8W
Comments
The results in Table 3.1 are reflected in the COP and Qc versus current curves (Figure 3.6)
plotted using Equations (3.7), (3.13), and (3.15) as a function of current with the material
3-17
properties and inputs given in the example description. It is graphically seen in Figure 3.6 that
the maximum cooling power accompanies the very low COP, while the maximum COP
accompanies very low cooling power. These lead to the uneconomical results. The midpoint of
current between the maximum COP and maximum cooling power gives reasonable values for
both. Automotive air conditioners intrinsically demand both a high COP and a high cooling
power.
Figure 3.6 COP and Qc versus current for the given properties and inputs.
As mentioned before, theoretically, the four maximum parameters (Imax, Tmax, Q c max and Vmax)
are exactly reciprocal with the three material properties (, , and k). In other words, the three
material properties constitute the four maximum parameters in a reciprocal manner. In order to
predict the performance of thermoelectric coolers, the material properties are, of course,
required. However, we have a dilemma that usually manufacturers do not provide the material
properties as their proprietary information but the measured maximum parameters as
specifications of their products. Using the reciprocal relationship, we can easily formulate the
3-18
three material properties in terms of the four manufacturers’ maximum parameters. Two
maximum parameters (Imax and Tmax) are essential and must be used, but there is a choice that
either Q c max or Vmax is selected. Theoretically there is no difference whether either is selected but
practically there is a difference depending on the choice. According to the analysis (not shown
here), if we choose the maximum cooling power, the errors between the ideal equation and real
measurements tend to go to the voltages. On the other hand, if we choose the maximum voltage,
the errors tend to be distributed evenly to the cooling powers and voltages. It should be noted
that there is no longer the reciprocity between the four maximum parameters and the three
material properties if we determine the material properties by extracting them from the
manufacturers’ maximum parameters. The material properties extracted are called the effective
material properties. The effective figure of merit is obtained from Equation (3.22), which is
2Tmax (3.33)
Z
Th Tmax 2
The effective Seebeck coefficient is obtained using Equations (3.21) and (3.24), which is
2Q c max (3.34)
nI max Th Tmax
The effective electrical resistivity can be obtained using Equation (3.21), which is
I max
The effective thermal conductivity is now obtained using Equation (3.23), which is
(3.36)
2
k
Z
The effective material properties include effects such as the electrical and thermal contact
resistances, the temperature dependency of the material, and the radiative and convective heat
3-19
losses. Hence, the effective figure of merit appears slightly smaller than the intrinsic figure of
merit as shown in Table 1. Since the material properties were obtained for a p-type and n-type
thermocouple, the material properties of a thermoelement (either p-type or n-type) should be
attained by dividing it by 2.
Table 3.2 Comparison of the Properties and Dimensions for the Commercial Products of
Thermoelectric Modules [1]
Description TEC Module (Bismuth Telluride)
Symbols Laird Marlow Kryotherm Tellurex
CP10-127-05 RC12-4 TB-127-1.0-1.3 C2-30-1503
(Th=298 K) (Th=298 K) (Th=298 K) (Th=300 K)
# of thermocouples n 127 127 127 127
Effective material V/K 189.2 211.1 204.5 208.5
properties cm 0.9 x 10-3 1.15 x 10-3 1.0 x 10-3 1.0 x 10-3
(calculated using k (W/cmK) 1.6 x 10-2 1.7 x 10-2 1.6 x 10-2 1.7 x 10-2
commercial Tmax, ZTh 0.744 0.673 0.776 0.758
Imax, and Qcmax)
Measured geometry A (mm2) 1.0 1.0 1.0 1.21
of thermoelement L (mm) 1.25 1.17 1.3 1.66
G=A/L (cm) 0.080 0.085 0.077 0.073
Dimension mm 30 × 30 × 3.2 30 × 30 × 30 × 30 × 3.6 30 × 30 × 3.7
(W×L×H) 3.4
Tmax (°C) 67 66 (63) 69 68
Imax (A) 3.9 3.7 3.6 3.5
3-20
35
I = 3.5 A
Prediction
30 Commercial product
3A
Optimal COP
2.5 A
Cooling Power, Qc (W)
25
2A
20
1.5 A
15
1A
10
0
0 10 20 30 40 50 60 70
16
I = 3.5 A
14
3A
12
2.5 A
Voltage (V)
10 2A
8 1.5 A
6
1A
4
2 Prediction
Commercial product
0
0 10 20 30 40 50 60 70
3
T = 10°C Prediction
Commercial product
2.5
2
COP
1.5
20°C
1
30°C
0.5 40°C
50°C
0
0 1 2 3 4
Current (A)
(c)
Figure 3.7 (a) Cooling power versus T, (b) voltage versus T, as a function of current, and (c)
COP versus current as a function of T. The original performance data (triangles) of the
commercial module (Tellurex C2-30-1503) are compared to the prediction (solid lines). The
curve at the bottom in (a) indicates the cooling powers at the optimum COP.[1]
3-22
Problems
(a) (b)
Figure P3-1. (a) A thermoelectric air conditioner. (b) A p-type and n-type thermocouple
(d) If the midpoint of the current between the maximum cooling power and maximum
COP is used for the optimal design, compute the current, the cooling power and COP.
(e) Draw the COP-and-cooling-power-versus-current curves with the given properties
and information (Use Mathcad only for this part). Briefly explain the design concept.
(a ) (b)
Figure P3-2. (a) A thermoelectric air conditioner. (b) A p-type and n-type thermocouple
References
1. Lee, H., A.M. Attar, and S.L. Weera, Performance Prediction of Commercial
Thermoelectric Cooler Modules using the Effective Material Properties. Journal of
Electronic Materials, 2015. 44(6): p. 2157-2165.