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Published in IET Renewable Power Generation


Received on 24th January 2007
Revised on 23rd August 2007
doi: 10.1049/iet-rpg:20070044

ISSN 1752-1416

Overview of different wind generator systems


and their comparisons
H. Li* Z. Chen
Institute of Energy Technology, Aalborg University, Aalborg East DK-9220, Denmark
*H. Li is also with the College of Electrical Engineering, Chongqing University, Chongqing 400044, People’s Republic of China
E-mail: zch@iet.aau.dk

Abstract: With rapid development of wind power technologies and significant growth of wind power capacity
installed worldwide, various wind turbine concepts have been developed. The wind energy conversion system is
demanded to be more cost-competitive, so that comparisons of different wind generator systems are necessary.
An overview of different wind generator systems and their comparisons are presented. First, the contemporary
wind turbines are classified with respect to both their control features and drive train types, and their strengths
and weaknesses are described. The promising permanent magnet generator types are also investigated. Then,
the quantitative comparison and market penetration of different wind generator systems are presented. Finally,
the developing trends of wind generator systems and appropriate comparison criteria are discussed. It is shown
that variable speed concepts with power electronics will continue to dominate and be very promising
technologies for large wind farms. The future success of different wind turbine concepts may strongly
depend on their ability of complying with both market expectations and the requirements of grid utility
companies.

1 Introduction global market for the electrical power produced by


wind turbine generators has been increasing steadily,
Wind energy is the world’s fastest growing renewable which directly pushes the wind technology into a more
energy source. The average annual growth rate of wind competitive area.
turbine installation is around 30% during last 10 years
[1, 2]. At the end of 2006, the global wind electricity- The development of modern wind power conversion
generating capacity increased to 74 223 MW from technology has been going on since 1970s, and the rapid
59 091 MW in 2005 (Fig. 1). By the end of 2020, it is development has been seen from 1990s. Various wind
expected that this figure will have increased to well over turbine concepts have been developed and different
1 260 000 MW, which will be sufficient for 12% of the wind generators have been built. Three types of
world’s electricity consumption [3, 4]. Fig. 2 depicts the typical generator systems for large wind turbines exist
total wind power installed capacity for some countries [3, 5 – 7]. The first type is a fixed-speed wind turbine
from 1985 to 2006. The countries with the highest total system using a multi-stage gearbox and a standard
installed capacity are Germany (20 622 MW), Spain squirrel-cage induction generator (SCIG), directly
(11 615 MW), the USA (11 603 MW), India connected to the grid. The second type is a variable
(6270 MW) and Denmark (3136 MW). According to speed wind turbine system with a multi-stage gearbox
global wind energy council report [2], Europe continues and a doubly fed induction generator (DFIG), where
to lead the market with 48 545 MW of installed the power electronic converter feeding the rotor
capacity at the end of 2006, representing 65% of the winding has a power rating of 30% of the generator
global total, and the European wind energy association capacity; the stator winding of the DFIG is directly
has set a target of satisfying 23% European electricity connected to the grid. The third type is also a variable
needs with wind energy by 2030. It is clear that the speed wind turbine, but it is a gearless wind

IET Renew. Power Gener., 2008, Vol. 2, No. 2, pp. 123 – 138 123
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developments of wind generator systems are presented,


and suitable comparison criteria of different wind
generator systems are also discussed.

2 Wind turbine concepts and


generator types
Referring to the rotation speed, wind turbine concepts
can be classified into fixed speed, limited variable
speed and variable speed. For variable speed wind
turbines, based on the rating of power converter
related to the generator capacity, they can be further
Figure 1 World cumulative wind power installed capacity classified into wind generator systems with a partial-
(1980 – 2006) scale and a full-scale power electronic converter. In
addition, considering the drive train components, the
turbine system with a direct-drive generator, normally a wind turbine concepts can be classified into geared-
low-speed high-torque synchronous generator and a drive and direct-drive wind turbines. In geared-drive
full-scale power electronic converter are used. wind turbines, one conventional configuration is a
Additionally, a variety of innovative concepts of wind multiple-stage gear with a high-speed generator; the
turbines appear, for example, an interesting alternative other one is the multibrid concept which has a single-
may be a mixed solution with a gearbox and a smaller stage gear and a low-speed generator [8]. In this
low speed permanent magnet synchronous generator section, according to contemporary wind turbine
(PMSG) [7–9], because direct-drive wind generators concepts, the basic configurations and characteristics
are becoming larger and even more expensive for of different wind generator systems are described.
increasing power levels and decreasing rotor speeds.

The main aim of this paper is to provide an overall 2.1 Fixed speed concept
perspective on various types of existing wind generator The fixed speed wind generator systems have been used
systems and possible generator configurations, and with a multiple-stage gearbox and a SCIG directly
some comparisons of different wind generator systems connected to the grid through a transformer as
in literatures and in the market. The paper is organised illustrated in Fig. 3. Because the SCIG operates only in a
as follows. First, it gives an overview of various wind narrow range around the synchronous speed, the wind
turbine concepts with respect to both their control turbine equipped with this type of generator is often
ability and drive train types, including possible types of called the fixed-speed wind generator system. This is
direct-drive permanent magnet (PM) machines. Then the conventional concept applied by many Danish wind
the quantitative comparisons of different wind turbine manufacturers during the 1980s and 1990s, that
generator systems based on some available technical is, an upwind, stall-regulated, three-bladed wind turbine
data from literatures are presented, including their concept using an SCIG [3, 10], so that it is also referred
market penetration and share. Finally, the trends and to as ‘Danish concept’. Since the SCIG always draws
reactive power from the grid, during the 1980s this
concept was extended with a capacitor bank for reactive
power compensation. Smoother grid connection was
also achieved by incorporating a soft-starter.
Furthermore, a pole-changeable SCIG has been used,
which leads two rotation speeds. Some manufacturers,
such as Micon (currently merged into Vestas), Bonus
(currently Siemens), Made and Nordex, have products
based on this concept.

Figure 2 Total cumulative wind power installed capacity for


different countries (1980 – 2006) Figure 3 Scheme of a fixed speed concept with SCIG system

124 IET Renew. Power Gener., 2008, Vol. 2, No. 2, pp. 123– 138
& The Institution of Engineering and Technology 2008 doi: 10.1049/iet-rpg:20070044
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The well-known advantages of SCIG are it is robust,


easy and relatively cheap for mass production. In
addition, it enables stall-regulated machines to operate
at a constant speed when it is connected to a large
grid, which provides a stable control frequency.
Although the stall control method is usually used in Figure 4 Scheme of a limited variable speed concept with
combination with the fixed speed SCIG for power WRIG system (Optislip)
control, the active stall control or pitch control have
also been applied. The stator of WRIG is directly connected to the grid,
whereas the rotor winding is connected in series with a
The disadvantages of SCIG for the fixed speed wind controlled resistor. Variable-speed operation can be
turbine concept are as follows [3, 10 – 15]. achieved by controlling the energy extracted from the
WRIG rotor; however, this power must be dissipated
in the external resistor. With the increase in variable
† The speed is not controllable and variable only over speed range, a higher slip means a high power
a very narrow range, in which only speeds higher than extracted by the rotor, and the lower generator
the synchronous speed are possible for generator efficiency, so that the rating of the resistor must also
operation. Because a higher slip means a higher be higher. Therefore the dynamic speed control range
dissipation of electrical energy in the rotor bars, for depends on the size of the variable rotor resistance,
example, the slip is normally not higher than 1% for and the energy extracted from the external resistor is
1 MW wind turbine [11]. Additionally, the fixed also dumped as heat loss in the controllable rotor
speed concept means that wind speed fluctuations are resistance. A typical limited variable speed range is
directly translated into electromechanical torque less than 10% above the synchronous speed [3, 10,
variations, this causes high mechanical and fatigue 12]. Additionally, the slip rings may be avoided, for
stresses on the system (turbine blades, gearbox and example, the wind turbine manufacturer Vestas built
generator) and may result in swing oscillations the power converter and resistor on the rotor,
between turbine and generator shaft. Also the the control signals are transmitted to the rotating
periodical torque dips because of the tower shadow electronics by an optical coupling. Furthermore,
and shear effect are not damped by speed variations reactive power compensation and a soft-starter are
and result in higher flicker. Furthermore, the turbine also required for this concept.
speed cannot be adjusted with the wind speed to
optimise the aerodynamic efficiency. Although a
pole-changeable SCIG has been used in some 2.3 Variable speed concept with a
commercial wind turbines, it does not provide partial-scale power converter
continuous speed variations. This configuration is known as the DFIG concept, which
corresponds to a variable speed wind turbine with a
† A three-stage gearbox in the drive train is necessary WRIG and a partial-scale power converter on the
for this wind turbine concept. Gearboxes represent a rotor circuit, as illustrated in Fig. 5. The stator is
large mass in the nacelle, and also a large fraction of directly connected to the grid, whereas the rotor is
the investment costs. connected through a power electronic converter. The
power converter controls the rotor frequency and thus
† It is necessary to obtain the excitation current from the rotor speed. This concept supports a wide speed
the stator terminal of SCIG. This makes it impossible range operation, depending on the size of the
to support grid voltage control. In most cases, frequency converter. Typically, the variable speed
capacitors are connected in parallel to the generator range is +30% around the synchronous speed [3,
to compensate for the reactive power consumption. 10 – 13]. The rating of the power electronic converter
is only 25 –30% of the generator capacity, which
2.2 Limited variable speed concept makes this concept attractive and popular from an
economic point of view. There are many
The limited variable speed concept with a multiple-stage manufacturers, such as Vestas, Gamesa, Repower,
gearbox is also known as the Optislip concept, which has
been applied by the Danish manufacturer Vestas since
the mid 1990s [10, 11]. This wind turbine concept
uses a wound rotor induction generator (WRIG) with
variable rotor resistance by means of a power
electronic converter and the pitch control method, as
shown in Fig. 4. Presently, manufacturers of Vestas Figure 5 Scheme of a variable speed concept with DFIG
and Suzlon have products based on this concept. system

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Nordex, using this concept in the market. The largest flux density limitations, a higher torque also requires
capacity for the commercial wind turbine product a larger machine’s volume, so that the torque density
with DFIG has been up to 5 MW from Repower. could not be further significantly increased. To
increase the efficiency, to reduce the weight of the
Compared with the Optislip concept, the rotor active parts and to keep the end winding losses small,
energy, instead of being dissipated, can be fed into the direct-drive generators are usually designed with a
grid by the power electronic converter. Moreover, the large diameter and small pole pitch [16, 17]. In
power converter system can perform reactive power addition, the advantages of direct-drive wind turbines
compensation and smooth grid connection, for are the simplified drive train, the high overall
example, the grid-side converter can control its efficiency, the high reliability and availability by
reactive power, independently of the generator omitting the gearbox.
operation; this allows the performance of voltage
support towards the grid. However, the DFIG system Compared with the variable speed concept with a
has the following disadvantages [3, 10, 12, 15]. partial-scale power converter, the full-scale power
converter can perform smooth grid connection over
† A multi-stage gearbox is still necessary in the drive the entire speed range. However, it has a higher cost
train because the speed range for DFIG is far from a and a higher power loss in the power electronics,
common turbine speed of 10 – 25 rpm. A gearbox is since all the generated power has to pass through the
inevitable to have some drawbacks, such as heat power converter.
dissipation from friction, regular maintenance and
audible noise. Basically, types of direct-drive generators used in the
market can be classified into the electrically excited
† The slip ring is used to transfer the rotor power by synchronous generator (EESG) and the PMSG. The
means of a partial-scale converter, which requires a main features of EESG are described in Section 2.4.1.
regular maintenance, and maybe result in machine The features of different topologies of PMSG are
failures and electrical losses. presented in Section 2.4.2.

† Under grid fault conditions, on the one hand, large


stator currents result in large rotor currents, so that 2.4.1 Electrically excited synchronous generator:
the power electronic converter needs to be protected The EESG is usually built with a rotor carrying the
from destroy; on the other hand, large stator peak field system provided with a DC excitation. The
currents may cause high torque loads on the drive stator carries a three-phase winding quite similar to
train of wind turbines. that of the induction machine. The rotor may have
salient poles or may be cylindrical. Salient poles are
† According to grid connection requirements for wind more usual in low-speed machines and may be the
turbines, in case of grid disturbances, a ride-through most useful version for application to direct-drive
capability of DFIG is also required, so that the wind turbines. A grid connection scheme of EESG for
corresponding control strategies may be complicated. direct-drive wind turbines is shown in Fig. 6. The
amplitude and frequency of the voltage can be
fully controlled by the power electronic at the
2.4 Variable speed direct-drive concept generator side, so that the generator speed is fully
with a full-scale power converter controllable over a wide range, even to very low
This configuration may correspond to a variable speed speeds. In addition, the EESG has the opportunities of
wind turbine with a direct-drive generator connected controlling the flux for a minimised loss in different
to the grid through a full-scale power converter. The power ranges, because the excitation current can be
most important difference between geared drive wind controlled by means of the power converter in the
turbines and direct-drive types is the generator rotor rotor side. Moreover, it does not require the use of
speed. The direct-drive generator rotates at a low PMs, which would represent a large fraction of the
speed, because the generator rotor is directly generator costs, and might suffer from performance
connected on the hub of the turbine rotor. To deliver loss in harsh atmospheric conditions. Therefore it is
a certain power, the lower speed makes it necessary to the mostly used direct-drive generator type in the
produce a higher torque. A higher torque means a
larger size of the generator. Therefore for direct-drive
generators, the low speed and high torque operation
require multi-poles, which demand a larger diameter
for implementation of large number of poles with a
reasonable pitch. Moreover, for a larger direct-drive
generator, considering on the current loading and gap Figure 6 Scheme of a direct-drive EESG system

126 IET Renew. Power Gener., 2008, Vol. 2, No. 2, pp. 123– 138
& The Institution of Engineering and Technology 2008 doi: 10.1049/iet-rpg:20070044
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current market [14]. The typical manufacturer is In recent years, the use of PMs is more attractive than
Enercon, the largest capacity of the direct-drive EESG before, because the performance of PMs is improving
has been up to 4.5 MW (E-112). and the cost of PM is decreasing. The trends make
PM machines with a full-scale power converter more
Including the disadvantages of direct-drive wind attractive for direct-drive wind turbines. Currently,
turbines compared with geared-drive wind turbines, Zephyros (currently Harakosan) and Mitsubishi are
some disadvantages of direct-drive EESG systems can using this concept in 2 MW wind turbines in the
be summarised as follows [16, 17]. market.
PM machines are not standard off-the-shelf machines
† In order to arrange space for excitation windings and and they allow a great deal of flexibility in their
pole shoes, the pole pitch has to be large enough for the geometry, so that various topologies may be used. PM
large diameter-specific design, so a larger number of machines can be classified into the following types:
parts and windings probably make it a heavy weight radial flux, the axial flux and the transversal flux,
and expensive solution. based on the direction of flux penetration. Some basic
structures and features from literatures [16–28] are
† It is necessary to excite the rotor winding with DC, briefly described and summarised as follows.
using slip rings and brushes, or brushless exciter,
employing a rotating rectifier, and the field losses are Radial-flux PM machines: The PMs of radial-flux machines
inevitable. are radically oriented. When using radial-flux
PM (RFPM) machines for direct-drive wind turbines,
2.4.2 PM synchronous generator: The scheme of a the wind generator system can operate with a
grid-connected PMSG for direct-drive wind turbines is good performance over a wide range of speeds. In
shown in Fig. 7. manufacture, the simple way of constructing the
machine with high number of poles is gluing PMs on
The advantages of PM machines over electrically the rotor surface. In RFPM machines, the length of
excited machines can be summarised as follows the machine and the air-gap diameter can be chosen
according to literatures [16 – 23]: independently. If necessary, the radial-flux machine
can be made with a small diameter by using a long
machine. RFPM machines have advantages as a better
† higher efficiency and energy yield, torque density than the EESG, so that some types of
RFPM machines have been discussed in a number of
† no additional power supply for the magnet field literatures.
excitation,
Two types of RFPM machines, the slotted surface-
† improvement in the thermal characteristics of the mounted PM machine and the slotted flux-
PM machine due to the absence of the field losses, concentrating PM machine, have been mostly discussed
in references [16, 23]. One rotor design with surface-
† higher reliability due to the absence of mechanical mounted magnets and one rotor design with flux
components such as slip rings, concentration are shown in Fig. 8. Compared with the
flux concentration, magnets on the rotor surface have
† lighter and therefore higher power to weight ratio. to have a remanent flux density higher than the
required air-gap flux density, this leads to a very simple
However, PM machines have some disadvantages, rotor design with a low weight.
which can be summarised as follows:
References [16, 17, 20, 27] discussed RFPM machines
† high cost of PM material, with surface-mounted magnet, which seems to be a good
choice for the design of large-scale direct-drive wind
† difficulties to handle in manufacture, turbines [16, 17]. RFPM machines with flux
concentration have been discussed and compared with
† demagnetisation of PM at high temperature. surface-mounted RFPM machines in [26, 29]. In
addition, Chen et al. [20] have presented an outer rotor
design for this type of generator in stand-alone
applications. Several advantages of the outer-rotor
RFPM machine were identified in this reference; for
example, compared with the inner-rotor construction,
the multi-pole structure can be easily accommodated
Figure 7 Scheme of a direct-drive PMSG system because of the enlarged periphery of the outer-rotor

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Figure 8 Basic configurations of RFPM machines


a Surface mounted
b Flux concentrating

drum, and therefore the total length of the magnetic path The possibility and potential of AFPM machines for
can be reduced. As the rotor is directly exposed to the large-scale direct-drive wind turbines have been
wind, the cooling condition can be improved for the discussed, and some different structures of AFPM
magnets so that the resistance to temperature machines with surface-mounted PM have also been
demagnetisation is enhanced. Moreover, Chen et al. [19] presented in some references [19, 22, 26].
have also made a comparison of different PM wind
generator topologies. In addition, Hanitsch and Korouji The slotless single stator double rotor is a typical
[21] have designed a rare-earth RFPM wind-energy structure of slotless AFPM machines, which is often
generator with a new topology, which is constructed referred to as a Torus machine, as shown in Fig. 9
from two rotors and one stator with short end windings. [22]. The two rotor discs are made of mild steel and
It can improve the performance of the machine by have surface-mounted PM to produce an axially
reducing the weight, increasing the efficiency and directed magnetic field in the machine air gaps. The
reducing the cost of active materials. machine stator comprises a slotless toroidally wound
strip-iron core that carries a three-phase winding in a
Axial-flux PM machines: The axial-flux PM (AFPM) toroidal fashion by means of concentrated coils.
machine is a machine producing magnetic flux in the The slotless, toroidal-stator AFPM generator has been
axial direction, instead of the radial direction. Two also discussed with several advantages, such as
types of AFPM machines, the slotless and slotted the lightness, the compactness, the short axial length,
surface-mounted PM, have been mostly discussed in the suitable integration with the engine and others
references. Compared with RFPM machines, the by Spooner and Chalmers [30] and Wu et al.
advantages of AFPM machines can be summarised as [31, 32], the machine’s short axial length tends to give
follows: it a high power to weight ratio. Parviainen [26] has
presented an analytical method to perform the
† simple winding, preliminary design of a surface-mounted, low-speed,
slotted AFPM machine with one-rotor two-stator
† low cogging torque and noise (in slotless machine), configuration, as shown in Fig. 10. The performance
and construction between the low-speed radial flux
† short axial length, and axial flux PM machine were also compared in the
power range from 10 to 500 kW at 150 – 600 rpm [26].
† higher torque/volume ratio.
Moreover, five different topologies of AFPM
However, the disadvantages of AFPM machines in machines, a double-stator slotted type, a double-rotor
comparison with RFPM machines are as follows slotted type, a single-sided AFPM with stator balance,
[23, 27]:

† lower torque/mass ratio


† larger outer diameter, large amount of PM and
structural instability (in slotless machine)
† difficulty to maintain air gap in large diameter (in
slotted machine)
† difficulty in production of stator core (in slotted Figure 9 Slotless single-stator double-rotor AFPM
machine). configuration [22]

128 IET Renew. Power Gener., 2008, Vol. 2, No. 2, pp. 123– 138
& The Institution of Engineering and Technology 2008 doi: 10.1049/iet-rpg:20070044
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Figure 10 Slotted double-stator single-rotor AFPM


configuration [26]
Figure 11 Surface-mounted transverse-flux PM structure
a single-sided AFPM with rotor balance and a slotless [16]
single-stator double-rotor (Torus machine), have been
investigated and compared with RFPM machines by
Chen et al. [19]. According to [19], the two-sided machines have very low copper losses. TFPM
AFPM machine is superior to the one-sided AFPM machines can also be made with a very small pole
machine; however, one-sided constructions use less pitch; however, the electromagnetic structure is much
copper and have a lower conduction loss. The Torus more complicated. TFPM machines have also the low
construction is simple; however, it requires more power factor, which leads to an increase in the
magnet weight because of the presence of the necessary rating of the power electronic converter.
additional air gap for accommodating stator windings.
As the power rating increases, both the air gap and TFPM machines have been discussed in a number of
air gap reluctance become larger, so that this references [16, 23, 27, 34]. References [16, 27] show
construction is more suitable for low power that the weight of a 55 kW TFPM machine is about
rating wind generators. In addition, the potential half of the total weight of an asynchronous machine
application of soft magnetic composite (SMC) material with a gearbox. TFPM machines seem to be suitable
applied to the low speed, direct-drive axial flux PM for direct-drive applications because of the high
wind generator was also discussed by Chen et al. specific torque, although special methods of
Comparative design studies were conducted on manufacturing and assembly are required [23]. Harris
different configuration PM generators with both et al. [34] compared the advantages and disadvantages
lamination core and SMC core [33]. of three different TFPM machine topologies, which
include a single-sided surface-mounted PM machine, a
single-sided surface-mounted PM machine with stator
Transversal-flux PM machines: The transverse-flux bridges and a double-sided flux concentrating PM
principle means that the path of the magnetic flux is machine [34].
perpendicular to the direction of the rotor rotation.
There are also some different rotor structures for this
technology, such as the rotor with single-sided surface 2.5 Variable speed single-stage geared
magnets with single-sided flux concentration and with concept with a full-scale power converter
double-sided flux concentration. Fig. 11 shows the
configuration of a surface-mounted transverse-flux In this scheme, a variable speed pitch control wind
PMSG [12]. A transverse flux PM (TFPM) machine is turbine is connected to a single-stage planetary
a synchronous machine in nature, and it will function gearbox that increases the speed by a factor of roughly
in a manner similar to any other PMSG in principle. 10 and a low-speed permanent-magnet generator. The
Compared with longitudinal machines, TFPM grid connection scheme of this concept is shown in
machines have some advantages, such as higher force Fig. 12. This concept, which was introduced as the
density, considerably low copper losses and simple Multibrid, has gained the attention because it has the
winding. However, the force density of TFPM advantages of a higher speed than the direct-drive
machines with large air gap may be a little high or concept and a lower mechanical component than
even low depending on the outside diameter [16, 23]. the multiple-stage gearbox concept. Wind turbine
The construction of TFPM machines is much more
complicated than longitudinal flux machines.

Compared with RFPM or AFPM machines, a major


difference is that TFPM machines allow an increase in
the space for the simple windings without decreasing Figure 12 Scheme of a single-stage drive PMSG system
the available space for the main flux, and so that the with a full-scale converter

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manufacturers, such as Multibrid and WinWind, have


products based on this concept in the market.
Furthermore, the Clipper system, a single-stage
gearbox with multiple output shafts that drive a Figure 14 Scheme of a multiple-stage geared SCIG system
number of medium speed, medium-torque PMSGs, with a full-scale converter
has also been introduced. Each of the generator
outputs is connected to a dedicated power electronic
converter. Currently, the Clipper system concept is Compared with ‘Danish concept’ as mentioned
used in the market with the rated power of 2.5 MW above, this concept has advantages of the flexible
(four 660 kW PMSGs) [35] control with a full-scale power, such as variable speed
operation, better performances of reactive power
compensation and smooth grid connection. However,
2.6 Variable speed multiple-stage geared its disadvantage is the high cost and losses of the full-
concept with a full-scale power converter scale converter, the efficiency of the total system
(gearbox induction generator and converter) may be
2.6.1 PMSG system: A PMSG system with a multiple- low. Presently, Siemens is using this concept with the
gearbox is used in order to reduce the generator’s rated power of 3.6 MW (Bonus 107) in the market,
volume and improve the generator efficiency in and the generator speed range is designed to be 595–
variable speed wind turbine concepts with a full-scale 1547 rpm.
power converter. Fig. 13 shows the grid connection
scheme of this concept. The decreasing cost of power electronics (roughly a
factor of 10 over the past 10 years) and the absence of
Compared with the DFIG system, this wind brushes may make variable speed multiple-stage
generator system has the following advantages. geared concepts (both PMSG and SCIG as mentioned
above) more attractive.
† The generator has a better efficiency.
† The generator can be brushless.
2.7 Other potential generator types for
† The grid-fault ride-through capability is less different wind turbine concepts
complex.
Many other types of wind generators are also mentioned
And the following disadvantages: in literatures, such as linear induction generators [36],
switched reluctance generators [37], claw-pole
† larger, more expensive converter (100% of rated generators [36]; brushless DFIGs (BDFIGs) [36, 38].
power instead of 30%), Among them, the BDFIG may be one of the most
innovative types. A grid connection scheme of the
† The losses in the converter are higher because all wind turbine concept with BDFIG is shown in Fig. 15.
powers are processed by the power electronic converter.
For this configuration, the output of the induction
In the market, this configuration has been used in GE generator is directly connected to the grid, and thus
multi-megawatt series. the generator output frequency must be equal to the
grid frequency. The BDFIG does not need the slip
ring; however, it requires double stator windings, with
2.6.2 SCIG system: In order to fulfill the variable different number of poles in both stator layers. The
speed operation with an SCIG, an alternative second stator layer generally has lower copper mass,
generator system that might replace the capacitor because only a part of the generator nominal current
bank and soft-starter of ‘Danish concept’ is a variable flows in the second winding. This second stator
speed multiple-stage geared SCIG with a full-scale winding is connected through a power electronic
converter, as shown in Fig. 14.

Figure 13 Scheme of a multiple-stage geared PMSG system Figure 15 Scheme of a BDFIG system with a partial-scale
with a full-scale converter converter

130 IET Renew. Power Gener., 2008, Vol. 2, No. 2, pp. 123– 138
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converter, which is rated at only a fraction of the wind concept, or 10– 15% more than the fixed single-speed
turbine rating. concept.
The BDFIG system has the capability of realising Some comparisons between the direct-drive PMSG
the variable speed operation and independently and the geared-drive traditional SCIG of commercial
controls the stator active and reactive power. 500 kW wind turbines have been performed by
Compared with the DFIG system, this concept does Annon. [39]. The detailed results are given in Table 2.
not require slip rings; however, the machine operation
principle and its assembly are relatively complex. As it can be observed in Table 2, the annual energy
production of the direct-drive PMSG is higher than
3 Comparison of different wind that of the geared-drive conventional SCIG. Although
the wind turbine rotor diameter of the direct-drive
generator systems PMSG is greater than that of the geared-drive SCIG,
In this section, a survey of quantitative comparisons of the total weight of the rotor and nacelle is lower; it
different wind generator systems is performed, which seems realistic to conclude that the total weight of the
includes the performance comparison and the market two alternative systems will be of the same order.
penetration share.
A 1.5 MW direct-drive wind turbine system with
3.1 Performance comparison of different EESG has been compared with the DFIG system with
wind generator systems a multi-stage gearbox by Siegfriedsen and Böhmeke [8]
and Böhmeke et al. [40]. They concluded that the
Some comparisons of different wind generator system direct-drive system would be more expensive and
have been conducted by some researchers [8–13, 17, heavier than the DFIG wind turbines. In addition, the
19, 24, 26, 39 –41]. Grauers [17] has presented a comparison between the direct-drive PMSG and EESG
quantitative comparison between the variable shows the cost for active material of PMSG is lower.
speed direct-drive concept of the RFPM generator This is mainly due to the reduced pole pitch of
system with a forced-commutated rectifier and the PMSG, and the increased number of poles can be set
commercial product of the fixed-speed concept with for a given diameter [16, 17, 23]. Recently, Polinder
SCIG. Some main parameter comparisons for two et al. [9] have also presented a detailed comparison of
rated power levels of 500 kW and 3 MW are five 3 MW different generator systems for variable
respectively, shown in Table 1. speed wind turbine concepts, which are a DFIG
system with three-stage gearbox (DFIG 3G), a direct-
According to [17], the outer diameter of the direct-
drive PMSG is almost two times of the conventional Table 2 Main comparison of two commercial 500 kW wind
geared-drive SCIG; however, the total length is two to turbines with the direct-drive PMSG and the fixed-speed
three times shorter than that of SCIG system SCIG system [39]
including the length of high-speed shaft. Additionly,
the direct-drive PMSG system has its average Generators concepts PMSG SCIG
efficiency of 2.3% and 1.6% higher than the fixed speed of wind turbines rotor, rpm 18– 38 30
speed SCIG system at the 500 kW and 3 MW rated
power, respectively. Because of the variable speed speed of generator rotor, rpm 18– 38 1500
operation, the direct-drive PMSG system can produce annual energy production at mean
5 –10% more energy than the fixed two-speed wind speed, kWh

Table 1 Comparison of the direct-drive PMSG and the fixed- 5 m/s 615 528
speed concept of SCIG system [17] 10 m/s 2350 2189
Generators concepts PMSG SCIG PMSG SCIG wind turbine rotor diameter, m 40.3 38.2
rated power, kW 500 500 3000 3000 wind turbine weight, ton
outer diameter of 2.7 1.5 5 2.5 rotor, including hub 20.5 9.2
generator, m
nacelle 5.6 19.9
length of system (incl. 1.2 3 2 6
rotor þ nacelle 26.1 29.0
high-speed shaft in
SCIG) tower 34.0 27.8
average efficiency, % 90.7 88.4 91.6 90.0 total 60.1 56.9

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drive EESG system (EESG DD), a PM excited direct- † A solution with a one-stage gearbox together with a
drive synchronous generator system (PMSG DD), a multi-pole generator may be an interesting solution. For
PM excited synchronous generator system with example, DFIG 1G seems to be the most interesting
single-stage gearbox (PMSG 1G) and a DFIG system choice because of the highest annual energy yield
with single-stage gearbox (DFIG 1G). Approximated divided by cost and the lowest generator system cost
designs of the five different generator systems have [9]. PMSG 1G has a better performance than PMSG
been presented for a given wind turbine. Main DD with respect to the energy yield per cost.
dimensions and performances of the comparison are
presented in Table 3.
3.2 Market penetration of different wind
Based on the survey, the following conclusions can be
turbine concepts
summarised. Various types of wind turbines have been on the market
with different power levels. In order to present the
trends of different wind generator systems on the
† From the aspects of size and weight, the outer market, Table 4 shows some wind turbines with a
diameter of the direct-drive wind generator is usually rated power over 2 MW from different manufactures,
larger than the geared-drive generator, but the total such as Vestas, Gamesa, GE wind, Repower, Nordex
length is shorter. Considering the parts of wind and so on, where the wind turbine concept, generator
turbine blade, the total weight of wind turbine type, rated power and turbine rotor speed are
systems may have no big difference between a three- obtained from manufacturers’ websites [42– 54].
stage geared-drive configuration and a direct-drive
PMSG solution. As it can be seen, most manufactures are using
geared-drive wind turbine concepts. The wind
† DFIG 3G is the lightest and low-cost solution with turbines produced by Vestas, Gamesa, GE wind,
standard components according to [9]. Repower, Nordex and Ecotecnia are using DFIG with
a multiple-stage gearbox. According to this survey, it
† For direct-drive wind turbine topologies, PMSG DD is clear that the wind market is still dominated by
has the highest energy yield, EESG DD appears to be the DFIG with a multiple-stage gearbox, and the mostly
heaviest and the most expensive solution. used generator type is still the induction generator

Table 3 Comparisons of five different wind generator systems [9]

Generators concepts DFIG 3G EESG DD PMSG DD PMSG 1G DFIG 1G


Stator air-gap diameter, m 0.84 5 5 3.6 3.6
Stack length, m 0.75 1.2 1.2 0.4 0.6
active material weight, ton
iron 4.03 32.5 18.1 4.37 8.65
copper 1.21 12.6 4.3 1.33 2.72
PM — — 1.7 0.41 —
total cost, kEuro 5.25 45.1 24.1 6.11 11.37
generator active material 30 287 162 43 67
generator construction 30 160 150 50 60
gearbox 220 — — 120 120
converter 40 120 120 120 40
sum of generator system cost 320 567 432 333 287
total cost (incl. margin for company costs) kWh/Euro 1870 2117 1982 1883 1837
annual energy yield, MW h 7690 7740 7890 7700 7760
annual energy yield/total cost, kW h/Euro 4.11 3.67 3.98 4.09 4.22

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Table 4 Large wind turbine concepts on the market over 2 MW

Wind turbine concept Generator Power/rotor diameter/ Manufacturer


type speed
variable speed multiple-stage concept with partial-scale DFIG 4.5 MW/120 m/ Vestas
power converter 14.9 rpm
2 MW/90 m/19 rpm Gamesa
3.6 MW/104 m/ GE Wind
15.3 rpm
5 MW/126 m/12.1 rpm Repower
2.5 MW/90 m/ Nordex
14.85 rpm
3 MW/100 m/ Ecotecnia
14.25 rpm
limited variable speed with multiple-stage gearbox WRIG 2 MW/88 m/17 rpm Suzlon
variable speed multiple-stage gearbox with full-scale SCIG 3.6 MW/107 m/13 rpm Siemens Wind
power converter Power
PMSG 2 MW/88 m/16.5 rpm GE Wind
variable speed single-stage gearbox with full-scale power PMSG 5 MW/116 m/14.8 rpm Multibrid
converter
3 MW/90 m/16 rpm Winwind
2.5 MW/93 m/ Clipper Windpower
15.5 rpm
variable speed direct-drive with full-scale power EESG 4.5 MW/114 m/13 rpm Enercon
converter
PMSG 2 MW/71 m/23 rpm Zephyros

(DFIG, SCIG and WRIG). Two companies, Multibrid dominant concept at the end of 2004. Market
and WinWind, use PMSG with a single-stage gearbox. penetration of the SG concept (EESG or PMSG) has
Direct-drive wind turbines are used in Enercon and altered little over 10 years, with no such dramatic
Zephyros. Enercon have applied EESG, and Zepyros changes as observed for SCIG, WRIG and DFIG.
have applied PMSG. According to [3], Vestas There is, however, a slight increasing trend over the
manufacturer maintains its position as the word’s last 3 years (2002 – 2004). During the 10 years, the
largest manufacturer, followed by the Gamesa, direct-drive SG (EESG and PMSG) has ranked third
Enercon and GE Wind. The world market share at or fourth (Fig. 16).
the end of 2004 for each company is 34%, 17%, 15%
and 11%.

Fig. 16 depicts the market penetration and share of


different wind generator systems based on the
recorded world suppliers’ market data over a 10-year
period (1995 –2004) [3, 55]. As it can be seen, the
fixed-speed SCIG system has decreased about 3-fold
over 10 years, from almost 70% in 1995 to almost
25% in 2004. Market penetration of the Optislip
concept (WRIG in Fig. 4) has declined since 1997 in
favour of the more attractive variable speed concept
(DFIG). The trend depicted in Fig. 16 clearly indicates
that the WRIG type is being phased out of the
market. The DFIG wind turbines have increased from
0% to almost 55% of the yearly installed wind power Figure 16 World share of yearly installed power for
over 10 years, and it clearly becomes the most different wind generator systems

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4 Trends discussion the fault ride-through capability is required to avoid


significant loss of wind power production in the event
With rapid development of wind turbine technologies, of grid faults. This means wind turbines should stay
future trends in the wind turbine industry will connected and contribute to the grid in case of a
probably be focused on the gradual improvement of disturbance such as a voltage dip. They should
already known technologies, which can be summarised immediately supply active and reactive power for
as follows [3, 15, 56, 57]. frequency and voltage recovery after the fault has
been cleared. As an example, the requirements
† The power level of a single wind turbine will concerning immunity to voltage dips as prescribed by
continue to increase, because this reduces the cost of E.On Netz, a grid operator in Northern Germany, is
placing wind turbines, especially for offshore wind shown in Fig. 17. Only when the grid voltage drops
farms. below the curve (in duration or voltage level), the
turbine is allowed to be disconnected. When the
† Offshore wind energy is more attractive, because of voltage is in the shaded area, the turbine should also
higher wind speed and more space than on shore wind supply reactive power to the grid in order to support
energy. grid restoration [11].
† An increasing trend is to remove dispersed single
wind turbine in favour of concentrated wind turbines 4.2 Trends of wind generator systems
in large wind farms. According to the survey of different wind generator
systems and considering the grid connection
† An increasing trend in the penetration of wind power requirements on wind turbines, the developing trends
into the power system. of wind generator systems may be summarised as
follows.
4.1 Grid connection requirements
† Variable speed concept
The penetration of wind power into the power system
continues to increase, which implies the situation of Variable speed operation is very attractive for a
the large wind farms is changing from being simple number of reasons, including reduced mechanical
energy sources to having power plant status with grid stress and increased power capture. As mentioned, the
support characteristics. One major challenge in the market share of the fixed speed concept has decreased
present and coming years is the connection and slightly, whereas variable speed wind turbine
optimised integration of large wind farms into increases. For various variable speed wind turbine
electrical grids [3]. With increased wind power concepts, a multiple-stage geared-drive DFIG with a
capacity, transmission system operators (TSOs) have partial-scale power converter is still dominant in the
become concerned about the impact of high levels of current market. Compared with other variable speed
wind power generation on power systems. To handle concepts with a full-scale power converter, the main
large-scale integration of wind power, TSOs have advantage of this concept is only 30% of the generated
issued grid codes and grid requirements for wind power passing through the power converter, so that it
turbines connection and operation. The main issues of may have substantial cost advantages even with low-
grid codes can be summarised as follows [3, 10, 11]: cost power electronics in the future. However, from
the viewpoint of the fault ride-through capability, the
† active power control,
† reactive power control,
† voltage and frequency control,

† power quality, for example, flickers and harmonics,


† fault ride-through capability.
As mentioned above, the power-control capability
and the fault ride-through capability are mainly
concerned by some TSOs. Wind farms are required
to behave as conventional power plants in power
systems, such as regulating active and reactive power Figure 17 Voltage dip that wind turbines should be able to
and performing frequency and voltage control. And handle without disconnection (E.On Netz)

134 IET Renew. Power Gener., 2008, Vol. 2, No. 2, pp. 123– 138
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DFIG system has to endure large peak currents during Although the market share in the fixed-speed wind
grid faults, an advanced protection system may be turbine concept has decreased, the market interest in
required. On the contrary, variable speed wind SCIG based on wind turbines may increase [3], if it is
turbines with a full-scale power converter may be demonstrated that High Voltage Direct Current
more effective and less complicated to deal with grid- Transmission (HVDC) technologies-based wind farms
related problems. Therefore variable speed wind consisting of such SCIG are robust to grid faults.
turbine concepts with a full-scale power converter will Because HVDC can enhance the ability against power
become more attractive. system faults, consequently, the generators, which are
sensitive to power system faults such as SCIG, can be
† Direct-drive concept used without the problem of ride through power
system faults. Furthermore, a variable speed SCIG
Compared with geared-drive wind generator system with a full-scale power converter has been
systems, the main advantages of direct-drive wind used for over 3 MW wind turbines, such as Bonus
generator systems are higher overall efficiency, 107 model 3.6 MW of Siemens wind power.
reliability and availability because of omitting the It is clear that power electronics will continue to play
gearbox. Although the size of direct-drive generators
is usually larger, it may not be a serious disadvantage an important role in the integration of future large wind
for the offshore wind energy. farms and design of wind generator systems.

† PM excited generator type


4.3 Discussions of comparison criteria
Various criteria may be used for comparing different
PM machines are more attractive and superior with wind generator systems, including the torque density,
higher efficiency and energy yield, higher reliability the cost per torque, the efficiency, the active material
and power to weight ratio compared with electricity- weight, the outer diameter, the total length, the total
excited machines. According to the above survey of volume, the total generator cost, the annual energy
RFPM, AFPM and TFPM machines, RFPM machines yield, the energy yield per cost, the cost of energy
with surface-mounted PM may be more suitable for and so on [8, 9, 12, 13, 16, 17, 21, 25]. However,
direct-drive PM generator types, because of allowing with the increase in wind energy penetration into
the simple generator structure, good utilisation of the grids and the development of grid connection
active materials and also allowing the relatively small requirements, overall qualitative comparison criteria
diameter in comparison with AFPM and TRPM considering wind power quality and wind energy yield
machines. In the case of AFPM machines, the may be worthwhile for consideration.
disadvantages as described in Section 2.4.2, which
make the machine cost increase and manufacturing † Current trends of research and development of wind
difficult, must be solved or improved significantly. turbine concepts are mostly related to offshore wind
Although TFPM machines have some advantages, such energy. The most important difference between the
as high-force density and simple winding with low requirements for onshore and offshore wind energy
copper losses, the disadvantages, such as low-force technologies is that it is much more important
density in large air gap, complicated construction in for offshore turbines to be robust and maintenance-
manufacturing and low power factor may be obvious. free [58, 59], because it is extremely expensive
However, TFPM still have potential to be used as a and difficult and even impossible to do offshore
direct-drive PM generator with new topology design, maintenance and reparations under some weather
since the machines are more flexible for new topologies. conditions, so that the reliability and availability of
large wind generator systems may be more important
Considering the performance of PMs is improving aspects to be taken into consideration.
and the cost of PM is decreasing in recent years, in
addition to that the cost of power electronics is † With the increasing penetration of wind energy into
decreasing, variable speed direct-drive PM machines the grid, some performances related with grid
with a full-scale power converter become more connection requirements may need to be considered in
attractive for offshore wind powers. On the other the quantitative comparison. For example, the solution
hand, variable speed concepts with a full-scale power of the flicker problem may yield an extra cost
converter and a single- or multiple-stage gearbox depending on the types of wind generator systems.
drive train may be interesting solutions not only in The fault ride-through capability is also strongly
respect to the annual energy yield per cost but also in related to the type of the wind generator systems.
respect to the total weight. For example, the market
interest of PMSG system with a multiple-stage † Some performance indexes referred to wind turbines
gearbox or a single-stage gearbox is increasing. may have important effects on the annual energy yield of

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wind generator systems. For example, the cut-in and 6 Acknowledgment


cut-off wind speeds need to be taken into
consideration for comparison of different wind The research was supported by a grant from the EU 6th
generator systems, because they can influence the framework program UP-WIND project. The authors
annual energy output and the available operational are grateful for the support.
time of wind turbines, with variation of generator
types [60].
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