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Abstract: With rapid development of wind power technologies and significant growth of wind power capacity
installed worldwide, various wind turbine concepts have been developed. The wind energy conversion system is
demanded to be more cost-competitive, so that comparisons of different wind generator systems are necessary.
An overview of different wind generator systems and their comparisons are presented. First, the contemporary
wind turbines are classified with respect to both their control features and drive train types, and their strengths
and weaknesses are described. The promising permanent magnet generator types are also investigated. Then,
the quantitative comparison and market penetration of different wind generator systems are presented. Finally,
the developing trends of wind generator systems and appropriate comparison criteria are discussed. It is shown
that variable speed concepts with power electronics will continue to dominate and be very promising
technologies for large wind farms. The future success of different wind turbine concepts may strongly
depend on their ability of complying with both market expectations and the requirements of grid utility
companies.
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The main aim of this paper is to provide an overall 2.1 Fixed speed concept
perspective on various types of existing wind generator The fixed speed wind generator systems have been used
systems and possible generator configurations, and with a multiple-stage gearbox and a SCIG directly
some comparisons of different wind generator systems connected to the grid through a transformer as
in literatures and in the market. The paper is organised illustrated in Fig. 3. Because the SCIG operates only in a
as follows. First, it gives an overview of various wind narrow range around the synchronous speed, the wind
turbine concepts with respect to both their control turbine equipped with this type of generator is often
ability and drive train types, including possible types of called the fixed-speed wind generator system. This is
direct-drive permanent magnet (PM) machines. Then the conventional concept applied by many Danish wind
the quantitative comparisons of different wind turbine manufacturers during the 1980s and 1990s, that
generator systems based on some available technical is, an upwind, stall-regulated, three-bladed wind turbine
data from literatures are presented, including their concept using an SCIG [3, 10], so that it is also referred
market penetration and share. Finally, the trends and to as ‘Danish concept’. Since the SCIG always draws
reactive power from the grid, during the 1980s this
concept was extended with a capacitor bank for reactive
power compensation. Smoother grid connection was
also achieved by incorporating a soft-starter.
Furthermore, a pole-changeable SCIG has been used,
which leads two rotation speeds. Some manufacturers,
such as Micon (currently merged into Vestas), Bonus
(currently Siemens), Made and Nordex, have products
based on this concept.
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Nordex, using this concept in the market. The largest flux density limitations, a higher torque also requires
capacity for the commercial wind turbine product a larger machine’s volume, so that the torque density
with DFIG has been up to 5 MW from Repower. could not be further significantly increased. To
increase the efficiency, to reduce the weight of the
Compared with the Optislip concept, the rotor active parts and to keep the end winding losses small,
energy, instead of being dissipated, can be fed into the direct-drive generators are usually designed with a
grid by the power electronic converter. Moreover, the large diameter and small pole pitch [16, 17]. In
power converter system can perform reactive power addition, the advantages of direct-drive wind turbines
compensation and smooth grid connection, for are the simplified drive train, the high overall
example, the grid-side converter can control its efficiency, the high reliability and availability by
reactive power, independently of the generator omitting the gearbox.
operation; this allows the performance of voltage
support towards the grid. However, the DFIG system Compared with the variable speed concept with a
has the following disadvantages [3, 10, 12, 15]. partial-scale power converter, the full-scale power
converter can perform smooth grid connection over
† A multi-stage gearbox is still necessary in the drive the entire speed range. However, it has a higher cost
train because the speed range for DFIG is far from a and a higher power loss in the power electronics,
common turbine speed of 10 – 25 rpm. A gearbox is since all the generated power has to pass through the
inevitable to have some drawbacks, such as heat power converter.
dissipation from friction, regular maintenance and
audible noise. Basically, types of direct-drive generators used in the
market can be classified into the electrically excited
† The slip ring is used to transfer the rotor power by synchronous generator (EESG) and the PMSG. The
means of a partial-scale converter, which requires a main features of EESG are described in Section 2.4.1.
regular maintenance, and maybe result in machine The features of different topologies of PMSG are
failures and electrical losses. presented in Section 2.4.2.
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current market [14]. The typical manufacturer is In recent years, the use of PMs is more attractive than
Enercon, the largest capacity of the direct-drive EESG before, because the performance of PMs is improving
has been up to 4.5 MW (E-112). and the cost of PM is decreasing. The trends make
PM machines with a full-scale power converter more
Including the disadvantages of direct-drive wind attractive for direct-drive wind turbines. Currently,
turbines compared with geared-drive wind turbines, Zephyros (currently Harakosan) and Mitsubishi are
some disadvantages of direct-drive EESG systems can using this concept in 2 MW wind turbines in the
be summarised as follows [16, 17]. market.
PM machines are not standard off-the-shelf machines
† In order to arrange space for excitation windings and and they allow a great deal of flexibility in their
pole shoes, the pole pitch has to be large enough for the geometry, so that various topologies may be used. PM
large diameter-specific design, so a larger number of machines can be classified into the following types:
parts and windings probably make it a heavy weight radial flux, the axial flux and the transversal flux,
and expensive solution. based on the direction of flux penetration. Some basic
structures and features from literatures [16–28] are
† It is necessary to excite the rotor winding with DC, briefly described and summarised as follows.
using slip rings and brushes, or brushless exciter,
employing a rotating rectifier, and the field losses are Radial-flux PM machines: The PMs of radial-flux machines
inevitable. are radically oriented. When using radial-flux
PM (RFPM) machines for direct-drive wind turbines,
2.4.2 PM synchronous generator: The scheme of a the wind generator system can operate with a
grid-connected PMSG for direct-drive wind turbines is good performance over a wide range of speeds. In
shown in Fig. 7. manufacture, the simple way of constructing the
machine with high number of poles is gluing PMs on
The advantages of PM machines over electrically the rotor surface. In RFPM machines, the length of
excited machines can be summarised as follows the machine and the air-gap diameter can be chosen
according to literatures [16 – 23]: independently. If necessary, the radial-flux machine
can be made with a small diameter by using a long
machine. RFPM machines have advantages as a better
† higher efficiency and energy yield, torque density than the EESG, so that some types of
RFPM machines have been discussed in a number of
† no additional power supply for the magnet field literatures.
excitation,
Two types of RFPM machines, the slotted surface-
† improvement in the thermal characteristics of the mounted PM machine and the slotted flux-
PM machine due to the absence of the field losses, concentrating PM machine, have been mostly discussed
in references [16, 23]. One rotor design with surface-
† higher reliability due to the absence of mechanical mounted magnets and one rotor design with flux
components such as slip rings, concentration are shown in Fig. 8. Compared with the
flux concentration, magnets on the rotor surface have
† lighter and therefore higher power to weight ratio. to have a remanent flux density higher than the
required air-gap flux density, this leads to a very simple
However, PM machines have some disadvantages, rotor design with a low weight.
which can be summarised as follows:
References [16, 17, 20, 27] discussed RFPM machines
† high cost of PM material, with surface-mounted magnet, which seems to be a good
choice for the design of large-scale direct-drive wind
† difficulties to handle in manufacture, turbines [16, 17]. RFPM machines with flux
concentration have been discussed and compared with
† demagnetisation of PM at high temperature. surface-mounted RFPM machines in [26, 29]. In
addition, Chen et al. [20] have presented an outer rotor
design for this type of generator in stand-alone
applications. Several advantages of the outer-rotor
RFPM machine were identified in this reference; for
example, compared with the inner-rotor construction,
the multi-pole structure can be easily accommodated
Figure 7 Scheme of a direct-drive PMSG system because of the enlarged periphery of the outer-rotor
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drum, and therefore the total length of the magnetic path The possibility and potential of AFPM machines for
can be reduced. As the rotor is directly exposed to the large-scale direct-drive wind turbines have been
wind, the cooling condition can be improved for the discussed, and some different structures of AFPM
magnets so that the resistance to temperature machines with surface-mounted PM have also been
demagnetisation is enhanced. Moreover, Chen et al. [19] presented in some references [19, 22, 26].
have also made a comparison of different PM wind
generator topologies. In addition, Hanitsch and Korouji The slotless single stator double rotor is a typical
[21] have designed a rare-earth RFPM wind-energy structure of slotless AFPM machines, which is often
generator with a new topology, which is constructed referred to as a Torus machine, as shown in Fig. 9
from two rotors and one stator with short end windings. [22]. The two rotor discs are made of mild steel and
It can improve the performance of the machine by have surface-mounted PM to produce an axially
reducing the weight, increasing the efficiency and directed magnetic field in the machine air gaps. The
reducing the cost of active materials. machine stator comprises a slotless toroidally wound
strip-iron core that carries a three-phase winding in a
Axial-flux PM machines: The axial-flux PM (AFPM) toroidal fashion by means of concentrated coils.
machine is a machine producing magnetic flux in the The slotless, toroidal-stator AFPM generator has been
axial direction, instead of the radial direction. Two also discussed with several advantages, such as
types of AFPM machines, the slotless and slotted the lightness, the compactness, the short axial length,
surface-mounted PM, have been mostly discussed in the suitable integration with the engine and others
references. Compared with RFPM machines, the by Spooner and Chalmers [30] and Wu et al.
advantages of AFPM machines can be summarised as [31, 32], the machine’s short axial length tends to give
follows: it a high power to weight ratio. Parviainen [26] has
presented an analytical method to perform the
† simple winding, preliminary design of a surface-mounted, low-speed,
slotted AFPM machine with one-rotor two-stator
† low cogging torque and noise (in slotless machine), configuration, as shown in Fig. 10. The performance
and construction between the low-speed radial flux
† short axial length, and axial flux PM machine were also compared in the
power range from 10 to 500 kW at 150 – 600 rpm [26].
† higher torque/volume ratio.
Moreover, five different topologies of AFPM
However, the disadvantages of AFPM machines in machines, a double-stator slotted type, a double-rotor
comparison with RFPM machines are as follows slotted type, a single-sided AFPM with stator balance,
[23, 27]:
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Figure 13 Scheme of a multiple-stage geared PMSG system Figure 15 Scheme of a BDFIG system with a partial-scale
with a full-scale converter converter
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converter, which is rated at only a fraction of the wind concept, or 10– 15% more than the fixed single-speed
turbine rating. concept.
The BDFIG system has the capability of realising Some comparisons between the direct-drive PMSG
the variable speed operation and independently and the geared-drive traditional SCIG of commercial
controls the stator active and reactive power. 500 kW wind turbines have been performed by
Compared with the DFIG system, this concept does Annon. [39]. The detailed results are given in Table 2.
not require slip rings; however, the machine operation
principle and its assembly are relatively complex. As it can be observed in Table 2, the annual energy
production of the direct-drive PMSG is higher than
3 Comparison of different wind that of the geared-drive conventional SCIG. Although
the wind turbine rotor diameter of the direct-drive
generator systems PMSG is greater than that of the geared-drive SCIG,
In this section, a survey of quantitative comparisons of the total weight of the rotor and nacelle is lower; it
different wind generator systems is performed, which seems realistic to conclude that the total weight of the
includes the performance comparison and the market two alternative systems will be of the same order.
penetration share.
A 1.5 MW direct-drive wind turbine system with
3.1 Performance comparison of different EESG has been compared with the DFIG system with
wind generator systems a multi-stage gearbox by Siegfriedsen and Böhmeke [8]
and Böhmeke et al. [40]. They concluded that the
Some comparisons of different wind generator system direct-drive system would be more expensive and
have been conducted by some researchers [8–13, 17, heavier than the DFIG wind turbines. In addition, the
19, 24, 26, 39 –41]. Grauers [17] has presented a comparison between the direct-drive PMSG and EESG
quantitative comparison between the variable shows the cost for active material of PMSG is lower.
speed direct-drive concept of the RFPM generator This is mainly due to the reduced pole pitch of
system with a forced-commutated rectifier and the PMSG, and the increased number of poles can be set
commercial product of the fixed-speed concept with for a given diameter [16, 17, 23]. Recently, Polinder
SCIG. Some main parameter comparisons for two et al. [9] have also presented a detailed comparison of
rated power levels of 500 kW and 3 MW are five 3 MW different generator systems for variable
respectively, shown in Table 1. speed wind turbine concepts, which are a DFIG
system with three-stage gearbox (DFIG 3G), a direct-
According to [17], the outer diameter of the direct-
drive PMSG is almost two times of the conventional Table 2 Main comparison of two commercial 500 kW wind
geared-drive SCIG; however, the total length is two to turbines with the direct-drive PMSG and the fixed-speed
three times shorter than that of SCIG system SCIG system [39]
including the length of high-speed shaft. Additionly,
the direct-drive PMSG system has its average Generators concepts PMSG SCIG
efficiency of 2.3% and 1.6% higher than the fixed speed of wind turbines rotor, rpm 18– 38 30
speed SCIG system at the 500 kW and 3 MW rated
power, respectively. Because of the variable speed speed of generator rotor, rpm 18– 38 1500
operation, the direct-drive PMSG system can produce annual energy production at mean
5 –10% more energy than the fixed two-speed wind speed, kWh
Table 1 Comparison of the direct-drive PMSG and the fixed- 5 m/s 615 528
speed concept of SCIG system [17] 10 m/s 2350 2189
Generators concepts PMSG SCIG PMSG SCIG wind turbine rotor diameter, m 40.3 38.2
rated power, kW 500 500 3000 3000 wind turbine weight, ton
outer diameter of 2.7 1.5 5 2.5 rotor, including hub 20.5 9.2
generator, m
nacelle 5.6 19.9
length of system (incl. 1.2 3 2 6
rotor þ nacelle 26.1 29.0
high-speed shaft in
SCIG) tower 34.0 27.8
average efficiency, % 90.7 88.4 91.6 90.0 total 60.1 56.9
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drive EESG system (EESG DD), a PM excited direct- † A solution with a one-stage gearbox together with a
drive synchronous generator system (PMSG DD), a multi-pole generator may be an interesting solution. For
PM excited synchronous generator system with example, DFIG 1G seems to be the most interesting
single-stage gearbox (PMSG 1G) and a DFIG system choice because of the highest annual energy yield
with single-stage gearbox (DFIG 1G). Approximated divided by cost and the lowest generator system cost
designs of the five different generator systems have [9]. PMSG 1G has a better performance than PMSG
been presented for a given wind turbine. Main DD with respect to the energy yield per cost.
dimensions and performances of the comparison are
presented in Table 3.
3.2 Market penetration of different wind
Based on the survey, the following conclusions can be
turbine concepts
summarised. Various types of wind turbines have been on the market
with different power levels. In order to present the
trends of different wind generator systems on the
† From the aspects of size and weight, the outer market, Table 4 shows some wind turbines with a
diameter of the direct-drive wind generator is usually rated power over 2 MW from different manufactures,
larger than the geared-drive generator, but the total such as Vestas, Gamesa, GE wind, Repower, Nordex
length is shorter. Considering the parts of wind and so on, where the wind turbine concept, generator
turbine blade, the total weight of wind turbine type, rated power and turbine rotor speed are
systems may have no big difference between a three- obtained from manufacturers’ websites [42– 54].
stage geared-drive configuration and a direct-drive
PMSG solution. As it can be seen, most manufactures are using
geared-drive wind turbine concepts. The wind
† DFIG 3G is the lightest and low-cost solution with turbines produced by Vestas, Gamesa, GE wind,
standard components according to [9]. Repower, Nordex and Ecotecnia are using DFIG with
a multiple-stage gearbox. According to this survey, it
† For direct-drive wind turbine topologies, PMSG DD is clear that the wind market is still dominated by
has the highest energy yield, EESG DD appears to be the DFIG with a multiple-stage gearbox, and the mostly
heaviest and the most expensive solution. used generator type is still the induction generator
132 IET Renew. Power Gener., 2008, Vol. 2, No. 2, pp. 123– 138
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(DFIG, SCIG and WRIG). Two companies, Multibrid dominant concept at the end of 2004. Market
and WinWind, use PMSG with a single-stage gearbox. penetration of the SG concept (EESG or PMSG) has
Direct-drive wind turbines are used in Enercon and altered little over 10 years, with no such dramatic
Zephyros. Enercon have applied EESG, and Zepyros changes as observed for SCIG, WRIG and DFIG.
have applied PMSG. According to [3], Vestas There is, however, a slight increasing trend over the
manufacturer maintains its position as the word’s last 3 years (2002 – 2004). During the 10 years, the
largest manufacturer, followed by the Gamesa, direct-drive SG (EESG and PMSG) has ranked third
Enercon and GE Wind. The world market share at or fourth (Fig. 16).
the end of 2004 for each company is 34%, 17%, 15%
and 11%.
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DFIG system has to endure large peak currents during Although the market share in the fixed-speed wind
grid faults, an advanced protection system may be turbine concept has decreased, the market interest in
required. On the contrary, variable speed wind SCIG based on wind turbines may increase [3], if it is
turbines with a full-scale power converter may be demonstrated that High Voltage Direct Current
more effective and less complicated to deal with grid- Transmission (HVDC) technologies-based wind farms
related problems. Therefore variable speed wind consisting of such SCIG are robust to grid faults.
turbine concepts with a full-scale power converter will Because HVDC can enhance the ability against power
become more attractive. system faults, consequently, the generators, which are
sensitive to power system faults such as SCIG, can be
† Direct-drive concept used without the problem of ride through power
system faults. Furthermore, a variable speed SCIG
Compared with geared-drive wind generator system with a full-scale power converter has been
systems, the main advantages of direct-drive wind used for over 3 MW wind turbines, such as Bonus
generator systems are higher overall efficiency, 107 model 3.6 MW of Siemens wind power.
reliability and availability because of omitting the It is clear that power electronics will continue to play
gearbox. Although the size of direct-drive generators
is usually larger, it may not be a serious disadvantage an important role in the integration of future large wind
for the offshore wind energy. farms and design of wind generator systems.
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