Cirebon PJT BOP-BLR-EP-ASH Painting Pro

[일반] HYUNG ILL LIM/Logistics Service Department/2008-03-25 15:48:34.
0/YONG YEOUL SHIN/2008-03-25

PSBFBAAPT0009/-/00/P S/N:837444
FOR APPROVAL
A 08.03.25 H.I.Lim Y.Y.Shin Y.Y.Shin First Issue and for Approval

Rev Date Prepared Checked Approved Details of Revision
Owner
Owner’s Engineer
Contractor
Sub-Supplier
Project PC
1 x 660 MW CIREBON COAL FIRED POWER PLANT T07119
UAS Code
YR01
Date Name Scale Unit Code
P0
Prepared Title KKS Code
08.03.25 H.I.Lim
ZEN
Checked 08.03.25 Y.Y.Shin
Painting Procedure Reg. No.
Approved 08.03.25 Y.Y.Shin (BOP, BLR, A/H, EP, AHS) 030001
Rev.
Dept. A
Document No. Page-No.
T07119- YR01-P0-ZEN-030001 1 of 30
[일반] HYUNG ILL LIM/Logistics Service Department/2008-03-25 15:48:34.0/YONG YEOUL SHIN/2008-03-25
PSBFBAAPT0009/-/00/P S/N:837444
555,GUYGOK-DONG,CHANGWON,KOREA
T07119- YR01- PAGE 2 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
TABLE OF CONTENTS
1.0 SCOPE
2.0 REFERENCES
3.0 APPLICATION
3.1 Surface Preparation
3.2 Application of Coating
3.3 Touch-up painting
4.0 COATING SYSTEM

4.1 Application of Coating materials
4.2 Coating System for Complete Vendor
4.3 Coating Material selection
4.4 Coating System
Doosan Heavy Industries and Construction Co., Ltd..

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P0-ZEN-030001
Painting Procedure
Rev. No. A
1.0 Scope
This procedure covers the surfaces preparation and application, protective coating of steel element
for Balance of Plant & Site Tank, Boiler & Accessories, Electrostatic Precipitator, Ash Handling System
of CIREBON COAL FIRED POWER PLANT.
2.0 References
2.1 Contract Specification
2.2 SSPC(Steel Structures Painting Council (SSPC) ;
2.1.1 SSPC-PA 1 Shop, Field & Maintenance Painting
2.1.2 SSPC-PA 2 Measurement of Dry Paint Thickness with Magnetic Gauges
2.1.3 SSPC-SP 1 Solvent Cleaning
2.1.4 SSPC-SP 2 Hand Tool Cleaning
2.1.5 SSPC-SP 3 Power Tool Cleaning
2.1.6 SSPC-SP 5 White Metal Blast Cleaning
2.1.7 SSPC-SP 6 Commercial Blast Cleaning
2.1.8 SSPC-SP 7 Brush-off Blast Cleaning
2.1.9 SSPC-SP 8 Pickling
2.1.10 SSPC-SP 10 Near White Blast Cleaning
2.1.11 SSPC-SP 11 Power Tool Cleaning to Bare Metal
3.0 Applications
3.1 Surface Preparation
3.1.1 All surface of carbon steel (except ; Header, Wall, Tube, Shop Assembly Link) & alloy
steel shall be blasted, unless otherwise specified, using dry blasting abrasive only.
3.1.2 After fabrication, the steel surfaces of hot gas contacted surfaces of harp assembly
(Header, Wall, Tube, Supports) and shop assembly link & manifolds shall not be
blasted with steel shot or steel grit.
3.1.3 Thin sheet metal surface requiring painting may be chemical treatment by a suitable phospha
-ting process or solvent(SP1), hand tool(SP2) and power tool cleaning(SP3), if cannot blasting.
3.1.4 The surface shall be prepared in a manner suitable for coating acc. manufacturers data
sheets. Chemical derusters or rust converters may not be applied.
3.1.5 The surface of the component shall be blasted within 8hours prior to coating the
component. If the relative humidity is greater than 80%, blast immediately prior to coating.
Blast cleaning shall not be conducted when the temperature of the surface is less than
3℃above dew point of the surrounding air. The surface profile shall not conflict with
the paint manufacture’s recommendations.

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P0-ZEN-030001
Painting Procedure
Rev. No. A
3.1.6 The blast profile shall have a surface profile of 1 - 3 mils as measure with a Keane-Tator
Surface Profile Comparator or equivalent. A surface profile tape such as Press-O-Film by
TESTEX, Inc. may be used..
3.1.7 Manual Rust Removal
Manual rust removal shall be allowable for weld zones and for touching up installed
components. The degree of cleanliness shall be better than shown in standard reference
photograph C St 3 to ISO 8501-1 : 1988. Grinding machines or brushes are suitable
for this purpose.
3.1.8 Cleaning : Removal of impurities:
Impurity Removal
Dust, loose deposits Vacuum-cleaning, brushing
Adhesive deposits Power brushing
Oils, greasy impurities Solvent Cleaning
Salt deposits Rinsing with fresh water
Organic solvents to Manufacture’s specifications
Markings e.g.: Trichlorotrifluoroethane and solvents containing
(e.g. felt tip pen) acetone(renew solvent and rag frequently). The coating
may not be damaged.
Disc Sanding to St 3 according to ISO 8501-1-1:1988 or
Damages, Burns, Weld Smoke,
abrasive sweeping to Sa 2½ according to ISO 8501-
Markings, Corroded areas
2:1994.
White Rust Fresh water hosing and scrubbing with stiff brushes.
3.1.9 Surfaces to be coated must be dry and free of all dirt, mildew, chalk, spent abrasive and
any other contaminant of foreign material that could inhibit adhesion.
3.1.10 Header assembly should be cleaned by air blowing and vacuum clean.
3.1.11 The interior surface of pipe, Link & Manifolds shall be cleaned by air blowing.
Internal surfaces of Pipe, Link & Manifolds should not be chemical cleaning
(pickled and passivated),
3.1.12 Any oil and grease on the surface shall be removed by SSPC-SP 1, Solvent Cleaning.
3.1.13 Steam drums may be blasted by steel grit (not sand blasted) after final heat treatment but
before final assembly. And then, it’s interior shall be cleaned by using the compressed
air and recorded the inspection result. If steel grit blasting is applied for the surface
treatment of drums, then the steel grit material shall be the same like the drum material.
3.2 Application of Coating

3.2.1 General (Application Conditions)
The primer shall be applied to properly prepared surfaces only. The specifications of the
coating material manufacturers shall be observed. The temperature of the surface
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P0-ZEN-030001
Painting Procedure
Rev. No. A
being treated during application of paint shall be at least 5˚C and not more than
40˚C, and the relative humidity shall not exceed 80%. The temperature of the work
piece shall be at least 3˚C above dew point.
3.2.2 Painted/Uncoated Surfaces
3.2.2.1 Painted Surface
Surface to be painted include exposed surfaces of the interior and exterior of
all building structures of all equipment, piping, valve, and hanger unless excluded
hereinafter.
The following lists include the major surfaces of materials and equipment to be
painted. Surfaces of material and minor equipment not listed but requiring painting
for protection shall also be painted.
-.Breeching not insulated and lagged
-.Concrete masonry units(Interior and exterior)
-.Misc. support for tray, bus duct, conduit, lighting, electric unit heaters, etc
-.Exterior structural steel including any steel not in an enclosed building
-.Field erected tanks
-.Reservoirs
-.Air receivers
-.Shop fabricated tank (if not insulated)
-.Exposed roof decks and metal deck form
-.Turbine generator
3.2.2.2 Uncoated Surfaces
Uncoated surfaces shall be protected for export shipment and on site storage,
to prevent rust and corrosion. Wherever necessary a rust inhibitor shall be used.
Some material or equipment may not require field painting or may have been shop
finish painted.
Except as otherwise specified or directed by the PJT company,
The surface of the following shall not be painted
-.Moving parts of machines (e.g. stem, shaft, sliding and locating bearings), nameplates,
instruments and sealing surface shall not be coated.
-.Acoustical ceiling materials, Including metal pan type ceilings
-.Aluminium surfaces/Brass/Brick/Bronze/Chromium Plated metals/Stainless Steel Surface
-.Bus Duct Enclosure/Cable Tray and supports
-.Concrete bare wall, floors, sidewalks, curbs, and paving except in chemical storage
and water treatment areas
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P0-ZEN-030001
Painting Procedure
Rev. No. A
-.Electrical conductors Insulated or uninsulated

-.Electrical conduits, wireways, and junction boxes (except otherwise specified)
-.Embedments(Galvanized)
-.Factory finished built in furniture, doors and frames, folding doors, partitions,
shelving, and similar materials
-.Floor plates/Grating, Glazing/Hardware/HVAC Duct work
-.Galvanized ductwork, dampers, fan boxes, Grating, Handrailing and structural steel
-.Light Fixtures, except supports, Metal Wall panels and Flashings, Non Metallic Pipes
-.Polished or Machined Surfaces
-.Porcelain Enameled Surfaces/ Porcelain Bushings
-.Ceramic tile or Ceramic Granular Flooring
-.Resilient Floor Covering
-.Rotating Shafts and Couplings
-.Rubber Belts, Skirting, Gaskets and Idler Discs, Polypropylene Chemical Solution Tanks
-.Shop Fabricated Tanks having shop applied Chemical Resistant Coatings
-.Transmission Line Insulators and Accessories
3.2.2.3 A large part of the steam generator, Insulated Piping, and insulated equipment surfaces
shall be covered with aluminium cladded lagging and need not be finish painted
3.2.2.4 Exposed surfaces of electrical conduit, conduit boxes, and fittings shall be painted only
where they are adjacent to painted parts of the building structure or equipment.
These surfaces shall be painted same color as the adjacent building or equipment surfaces.
3.2.3 Paint shall not be applied on the interior surface of pressure parts such as steam drum,
tanks, wall, tube and pipe, unless otherwise specified.
3.2.4 The component of Power Plant(BLR & BOP & EP & AHS) shall be cleaned, primer and finish
painted in accordance with paragraph 4.3 after fabrication except the sentence 3.2.2.2, 3.2.3
3.2.5 The carbon steel surfaces will be painted as indicated in the technical specification
for painting system according to temperature range in that particular area.
3.2.6 To be welded in the field shall not be coated with zinc primer or other paint 50mm from
the welds. The 50mm areas shall be coated with weldable shop primer.
3.2.7 The galvanized area such as grating, stair threads shall be carried out by the hot
dip galvanized process in accordance with ISO 1461. In case of damaged during handling
or erection etc. Damaged surface shall be touch up with epoxy zinc primer in accordance
with ASTM A 780
3.2.8 For structural steel, bolt hole and High tention bolting surface shall not be applied paint
system except the inorganic zinc primer or Inorganic zinc shop primer. All structural bolted
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P0-ZEN-030001
Painting Procedure
Rev. No. A
surface shall be masked in accordance with attachment 1(Painting Scheme of Steel

Structure); this area shall be coated in accordance with the specified painting system after
bolting.
3.2.9 For transportation or temporary, all frames, (including brace and fixture) shall be painted
with yellow color in accordance with this procedure.
3.2.10 In case of top coat are required on the inorganic zinc primer, Mist coating shall be performed
In order to avoid coating failure.
3.3 Touch-up Painting

3.3.1 Repairing Damage/Touch-up in the shop or in the Field
- Surfaces to be subjected to ambient Temperatures (Less than 93℃) in service.
3.3.1.1 Damaged parts caused by burns, welds, scratches, or impact etc. during fabrication,
handling, storage, shipping, and erection shall be touched up painted with as below.
It has to be cleaned on the surface until minimum 1 mil (25 ㎛) of surface profile
by spot blast or power tool as per SSPC-SP 11.
Touch Up painting
Primer (Before applied) Surface Touch Up Paint
Preparation1)
Indoor condition
Epoxy mastic alumininum primer 75 ㎛
Inorganic zinc primer 75 ㎛ SP 11 or SP 10
Polyamide Epoxy 100 ㎛
Outdoor condition
Epoxy mastic alumininum primer 75 ㎛
Inorganic zinc primer 75 ㎛
SP 11 or SP 10 Polyamide Epoxy 75 ㎛
Polyurethane 50 ㎛
Polyurethane 50 ㎛
Others
1) All kinds of epoxy
Same material & Thickness
2) Shop primer SP 11 or SP 10
before applied
3) Temporary Coating
4) Alkyd Primer etc
Note 1) The surface preparation grade of damaged part depend on the area of damaged surface.
If the area are large, will be treated with blast cleaning.
3.3.1.2 The application method for the touch up painting is specified by brush or spray.
Touch-up painting by roller is not permitted.
- Surfaces to be subjected to ambient Temperatures (between 93℃~400℃) in service.
handling, storage, shipping, and erection shall be touched up painted with Inorganic

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P0-ZEN-030001
Painting Procedure
Rev. No. A
zinc primer. It has to be cleaned on the surface until minimum 1 mil (25 ㎛) of surface
profile by spot blast or power tool as per SSPC-SP 11.
Touch Up painting
Primer (Before applied)
Surface Preparation Touch Up Paint
Inorganic zinc primer 75 ㎛ SP 11 Inorganic zinc primer 75 ㎛
Inorganic zinc primer 75 ㎛ SP 11 Inorganic zinc primer 75 ㎛
Silicone 25 ㎛ Silicone 25 ㎛
3.3.2.2 The application method for the touch-up painting is specified by brush.

– Surfaces to be subjected to high Temperatures (more than 400℃) in service
handling, storage, shipping, and erection shall be touched up painted with
Silicone aluminum. It has to be cleaned on the surface until minimum 1 mil (25 ㎛)
of surface profile by spot blast or power tool as per SSPC-SP 11.
Touch Up painting
Primer (Before applied)
Surface Preparation Touch Up Paint
Silicone 25 ㎛ SP 11 Silicone 25 ㎛
Silicone 25 ㎛ Silicone 25 ㎛
3.3.3.2 The application method for the touch-up painting is specified by brush.
3.3.4 The coating failure such as run, sags, drips or over-spray shall not be permitted because
it will be effected by the root cause by loss of adhesion, blistering, peeling, mud-cracking
or rust of substrate. Defective area shall be re-blasted and re-coated.
3.3.5 Before each layer is applied, previous coating shall be touched up where necessary by way
of rust removal and cleaning, according coating manufacturers specifications.
The final top coat shall be reapplied completely if required.
3.3.6 The supplier shall provide touch-up paint with thinner at least 5% for site repair.
The amount of touch-up paint, 5% shall be determined by the design area and 40% of loss rate.
3.3.7 The definition of SP 1/2/3 are as follows ;
3.3.7.1 SP 1 : Solvent Cleaning
“A method for removing all visible oil, grease, soil, drawing and cutting compounds,
and other soluble contaminants from steel surfaces. used prior to the application of paint
and in conjunction with surface preparation methods specified for the removal of rust,
mill scale, or paint.

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P0-ZEN-030001
Painting Procedure
Rev. No. A
3.3.7.2 SP 2 : Hand Tool Cleaning

“A method of preparing steel surfaces by the use of non-power hand tools.
removes all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter.
It is not intended that adherent mill scale, rust, and paint be removed by this process.
Mill scale, rust, and paint are considered adherent if they cannot be removed by lifting
with a dull putty knife”
3.3.7.3 SP 3 : Power Tool Cleaning
“A method of preparing steel surfaces by the use of power assisted hand tools.
removes all loose mill scale, loose rust, loose paint, and other loose detrimental foreign matter.
It is not intended that adherent mill scale, rust, and paint be removed by this process.
Mill scale, rust, and paint are considered adherent if they cannot be removed by lifting with
a dull putty knife.”
4.0 Coating System
4.1 Application of Coating Materials

Type and number of protective coating for common item (pipes, structure steel, duct, stack, casing,
drum, heater and tanks, condenser, electrostatic precipitator, Ash Handling System) which requires
corrosion protection shall be in accordance with the 4.4 coating system. The coating materials shall
be applied to the approved vendor according to 4.3 material selection, In case of complete vendor
items, painting material might be used to item in accordance with their standard.
The intermediate and finish coat material shall be applied the same manufacturer as a primer.
The single paint supplier will be chosen by Doosan from among the approved vendors
(Jotun, International Paint, Hempel, Carboline).
4.2 Coating System for Complete Vendor

4.2.1 The type and number of protective coating for complete vendor item (valves(except
valve body), pumps, motors, pipe support, hanger, dampers, MOV, gauge, and electrical
parts) which requires corrosion protection shall be in accordance with the customer’s
technical specification.
4.2.2 Final color of complete vendor item shall be applied according to Colour Scheme (Docu. No. :
T07119-YR01-P0-ZEN-030004). It will be carried out in accordance with Maker Standard Color,
if the Colour Scheme do not required about final color.

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P0-ZEN-030001
Painting Procedure
Rev. No. A
4.3 Coating Material Selection

Paint Type Jotun International Hempel Carboline
Inorganic zinc rich primer Resist 78 Interzinc 12 Hempel's 1570K Carbozinc 11
Epoxy zinc primer Barrier 77 Interzinc 42 Hempadur zinc 17360 Carboline 656
Polyamide Epoxy Penguard Express Intergard 475HS Hempadur 45881 Carboguard 890
Epoxy Primer Penguard Primer Interline 982 Hempadur 45881 Carboguard 893
Epoxy Holding Primer(for

Carboguard
Galva. GRP, SUS, Clad, Penguard special Intergard 269 Hempadur 15553
893RRCP
Aliminum, Brass)
Epoxy Primer Sealer Penguard Clear Varnish Intergard 269 Hempadur 05990 Carboline 1340 Clear
JotacoatHF002AL Intershield300 Hempadur Sealer 05990

Modified Epoxy or Carboline1340Clear
MarathoneXHB Interzone954 HempadurGF35870
Polyurethane Epoxy Stargraze 2001
Hardtop XP Interthane 990 Hempathane 55210
Epoxy for Chemical(Oil) Tankguard HB Interline 944 Hempadur 85671 Phenoline 187
Epoxy for Water (for Fresh

water, Portable water, Demi. Tankguard Storage Interline 925 Hempadur 85671 Carboguard 891
water)
Polyurethane Hardtop XP Interthane 990 Hempathane 55210 Carboline 134
Glass Flake Epoxy Marathon Interzone 1000 Hempadur 35870 Carboguard 1209
Tar Free Epoxy Primastic Interseal 670 HS Hempadur 45881 Carbomastic 18NT
Epoxy Mastic Aluminum Jotamastic 80 AL Interseal 670HS Hempadur 45881 Carbomastic 15
Wash Primer Jota-Etch Two-pack Interprime 539 Hempel's 15200 Carboline 1037WP
Alkyd Enamel (primer) Mammut primer Interprime 198 Hempalin 12050 Carbocoat 150
Alkyd Enamel (finish) Pilot Ⅱ Interlac 665 Hempalin 52140 Carboline AD 51
Silicone Aluminium Solvalitt AL Intertherm 50 Hempel's 56910 Thermaline 4700
(Weldable) zinc ethyl silicate

Muki-Z-series Interplate 11 Hempel's 15890 Carboweld 11P
shop primer
Rust preventive oil Rust Veto 344 (HOUGHTON) or Equivalents must be a approved by Owner
Water soluble Rust Preventive ARS 627 (DONG HEA SPECIAL CHEMICAL) or Equivalents must be a approved by Owner.
Enamel Fast Drying Primer (SAMHWA PAINT INDUSTRIAL CO., LTD) or Equivalents must
Red Oxide Primer
be a approved by Owner

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P0-ZEN-030001
Painting Procedure
Rev. No. A
4.4 Coating System

4.4.1 Balance of Plant & Site Tank
Surface Application
Application Items Preparation
No. of D.F.T Work
(SSPC) Paint Name Color Remark
Coat (㎛) Scope
Condenser Outside st Inorganic zinc rich
1 75 Gray
(Non- SP 10 primer
- Shell & Hot well Insulation) 2
nd
Polyamide Epoxy 100 Note 1 Indoor
Shop Condition
- Transition
- Neck & Main Inside SP 7 Water Soluble Rust Preventive -
Expension Joint
Outside st Inorganic zinc rich
1 75 Gray
Condenser (Non- SP 10 primer
nd Indoor
Insulation) 2 Polyamide Epoxy 100 Note 1 Shop Condition
- Water Box
Inside SP 10 Rubber Lining(5t, Soft Rubber)

External Drain 1 75 Gray Indoor
(Non- SP 10 primer Shop
Cooler nd
Condition
Insulation) 2 Polyamide Epoxy 100 Note 1
SP 10 1 75 Gray
(Insulation) primer
LP #1 Heater Outside Shop
Indoor
(Inserted Condition
SP 7 Water Soluble Rust Preventive -
area to
condenser)
Outside st Inorganic zinc rich Indoor
LP #2/3/4 Heater SP 10 1 75 Gray Shop Condition
(Insulation) primer
Outside st Indoor
HP #6/7/8 Heater SP 10 1 Silicone Aluminium 25 Silver Shop Condition
(Insulation)
SP 10 1 75 Gray
Deaerator (Insulation) primer Indoor
Shop Condition
& Storage Tank
Inside SP 7 Water Soluble Rust Preventive -
Deaerator st Inorganic zinc rich
& Storage Tank Outside 1 75 Gray
primer Indoor
- Steel Structure (Non- SP 10 Shop Condition
(except Galvanized Insulation) 2
nd
Polyamide Epoxy 100 Note 1
Item)
Outside st Inorganic zinc rich Indoor
Flash Tank A, B SP 10 1 75 Gray Shop Condition
(Insulation) primer
SP 10 1 75 Gray
(Insulation) primer
st
Clean & Dirty 1 Epoxy Primer 50 Gray Indoor
Shop Condition
Oil Tank nd Note2) Maker
Inside SP 10 2 Epoxy for Chemical 125 Standard
rd Note2)
3 Epoxy for Chemical 125 Note 1
SP 10 1 75 Gray
Blow Down Tank (Insulation) primer Shop
Indoor
Condition
Inside SP 7 N/A

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P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope

1 75 Gray
(Non- SP 10 primer
nd Indoor
CCW Head Tank Insulation) 2 Polyamide Epoxy 100 Note 1 Shop Condition
Inside SP 7 N/A
st Inorganic zinc rich

Demi Water 1 75 Gray
Outside primer
Storage Tank, nd Maker
(Non- SP 10 2 Polyamide Epoxy 75 Standard
Insulation)
Service Water rd
3 Polyurethane 50 Note 1
Storage Tank Outdoor
Field Condition
(Brackish Water Outside st
SP 10 1 Tar Free Epoxy 150 Black
Storage Tank) (Bottom)
st Note2)
1 Epoxy for Water 150
Fresh Water Inside SP 10
Maker
Storage Tank nd Note2) Standard
2 Epoxy for Water 150
Potable Water N/A Outdoor
In/Outside Shop Condition
Storage Tank (Stainless Steel Tank)
1 75 Gray
Outside primer
nd Maker
Insulation)
rd
Outside st
SP 10 1 Tar Free Epoxy 150 Black
(Bottom)
st
Light Oil 1 Epoxy Primer 50 Outdoor
Inside Field Condition
Storage Tank nd Note2) Maker
(Roof & SP 10 2 Epoxy for Chemical 125
Standard
Wall 2m) rd Note2)
3 Epoxy for Chemical 125
Inside
st Maker
(Bottom & SP 10 1 Glass Flake Epoxy 500 Standard
Wall 1m)
Inside
SP 6 Water Soluble Rust Preventive
(Others)
Steel Structure 1 75 Gray
Outside primer
for Storage Tank nd Maker Outdoor
(Non- SP 10 2 Polyamide Epoxy 75 Field Condition
(except Galvanized Standard
Insulation)
Item) rd
Grating & Handrail, Outside

In/Outdoor
(Non- Hot Dip Galvanizing 85 - Shop Condition
Platform for Tanks
Insulation)

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P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
CTCS & Outside st Inorganic zinc rich
1 75 Gray
Debris Filter (Non- SP 10 primer
nd
-Body Insulation) 2 Polyamide Epoxy 100 Note 1 Indoor
-Ball Collector Shop Condition
-Distributor
-Diaphragm Inside SP 10 Rubber Lining (3t, Hard Rubber) (Attach.2)
-Pump(non s/s steel)
1 75 Gray
Outside primer
Plate Heat nd Maker Outdoor
(Non- SP 10 2 Polyamide Epoxy 75 Shop Condition
Exchanger Standard
Insulation)
rd
Same as per painting of Boiler Carbon & Alloy Steel Pipe
Piping Shop
(Refer to 21 page, Piping)
Stainless Steel Pipe Pickling & Passivation Shop
Same as per painting of Boiler Hanger & Support
Piping Hanger & Support Shop
(Refer to 23 page, Hanger & Support)
Same as per painting of Boiler Valve
Valve Shop
(Refer to 22 page, Valve)
Same as per painting of Boiler Valve Handle for Valve
Valve Handle for Valve Shop
(Refer to 22 page, Valve Handle for Valve)
Valve accessories
Same as per painting of Boiler Valve accessories) In/Outdoor
(Actuator, Handle, Level Gauge, Shop Condition
Seal Pot etc.) (Refer to 22 page, Valve accessories)
Same as per painting of Boiler Mechanical & Electrical
Mechanical & Electrical In/Outdoor
Equipment
Equipment) Shop Condition
(Refer to 22 page, Mechanical & Electrical Equipment )
1 75 Gray
To be Outside SP 10 primer
nd Indoor
Located 2 Polyamide Epoxy 100 Note 1 Shop Condition
at Indoor
Inside st
SP 10 1 (Weldable) Shop Primer 25 Gray
(Air Tight)
Crane & st Inorganic zinc rich
Hoist 1 75 Gray
primer
To be Outside SP 10 nd Maker
Located 2 Polyamide Epoxy 75 Standard Outdoor
Shop Condition
at rd
Out door
Inside st
SP 10 1 (Weldable) Shop Primer 25 Gray
(Air Tight)
BFP Maker Standard (Shop Finish Painting) Shop
COP Maker Standard (Shop Finish Painting) Shop
CWP Maker Standard (Shop Finish Painting) Shop
Sea Water Make-Up Pump Maker Standard (Shop Finish Painting) Shop

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P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
General Service Pump Maker Standard (Shop Finish Painting) Shop
Cooling Tower Maker Standard (Shop Finish Painting) Shop
Air Compressor Maker Standard (Shop Finish Painting) Shop

Pressure Reducing &
Desuperheating System
Maker Standard (Shop Finish Painting) Shop
Workshop Equipment Maker Standard (Shop Finish Painting) Shop
Aux. Boiler Maker Standard (Shop Finish Painting) Shop
Bulldozer & Loader Maker Standard (Shop Finish Painting) Shop
N2 Gas Supply System Maker Standard (Shop Finish Painting) Shop
Rubber Expansion Joint Maker Standard (Shop Finish Painting) Shop
Cathodic Protection System Maker Standard (Shop Finish Painting) Shop
Condenser Vacuum Pump Maker Standard (Shop Finish Painting) Shop
Intake Facility Maker Standard (Shop Finish Painting) Shop
Demineralized Water Treatment System Maker Standard (Shop Finish Painting) Shop
Chemical Feed System Maker Standard (Shop Finish Painting) Shop
Condensate Polishing System Maker Standard (Shop Finish Painting) Shop
Steam Cycle Smapling System Maker Standard (Shop Finish Painting) Shop
Water Pretreatment System Maker Standard (Shop Finish Painting) Shop
Sanitary Treatment System Maker Standard (Shop Finish Painting) Shop
Chlorination System Maker Standard (Shop Finish Painting) Shop
Wastewater Treatment System Maker Standard (Shop Finish Painting) Shop

Chemical Laboratory Furnature And
Equipment
BOP Piping Insulation Maker Standard (Shop Finish Painting) Shop
Note) 1. Final color shall be applied the Owner’s specification or Doosan’s color scheme approved by owner
2. The number of coating might be changed to the standard of manufacturer, after selecting paint maker
3. The Complete Vendor Equipment(Electrical & Mechanical) shall be coated in accordance with owner
requirement.
But the Purchase item from abroad such as motor will be applied with their standard
PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 15 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
4.4.2 Boiler & Accessories

Surface Application
No. of D.F.T Work
Coat (㎛) Scope
PRESSURE PART Outside

SP 2/3 1st Red Oxide Primer 50 Gray
-Furnace Header (Insulation)
-Superheater Header Shop
- Reheater Header
-Economizer Header Inside - N/A
PRESSURE PART
-Vertical & Roof
Outside
Wall, Furnace Wall SP 2/3 1st Red Oxide Primer 50 Gray
(Insulation)
-Backpass Wall
Shop
-Sprial Wall
-Hopper Wall
-Superheater Inside - N/A
Devision Panel
PRESSURE PART
-Final Superheater
Tube Outside
SP 2/3 1st Red Oxide Primer 50 Gray
-LT Superheater (Insulation)
Hor Tube
Shop
-Reheater Front
Platen Tube
-Reheater Rear Inside - N/A
Spaced Tube
-Economizer Tube
1st Silicone Aluminium 25 Silver
Separator & Outside
SP 10 Shop
Storage Tank (Insulation) nd
2 Silicone Aluminium 25 Silver
st
Outside
Link & Connection SP 10 Shop
(Insulation) nd

1 75 Gray
primer
Outside nd
(Non- SP 10 2 Polyamide Epoxy 75 Maker Shop
Insulation) Outdoor
Pulverizer Condition
rd
Inside SP 6 1st Red Oxide Primer 50 Red Shop
Windbox Ass’y Outside st Inorganic zinc rich Outdoor

SP 10 1 75 Gray Shop Condition
& Burner (Insulation) primer
GAH Rotor &
Outside st Inorganic zinc rich Outdoor
Housing SP 10 1 75 Gray Shop Condition
(Insulation) primer
(Air Pre-heater)

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 16 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope

1 75 Gray
primer
Outside Outdoor
nd Maker
Shop Condition
Buckstay Insulation)
rd

SP 10 1 75 Gray Shop Condition
(Insulation) primer
1 75 Gray
primer
Outside
Cold Air Duct, SP 10 nd Maker
(Non- 2 Polyamide Epoxy 75 Standard
Damper & Exp. Insulation) Outdoor
Shop Condition
Joint(for cold air 3
rd
Polyurethane 50 Note 1
duct)
Inorganic zinc rich
Inside SP 10 1st 75 Gray
primer
Hot Air Duct, Outside st Inorganic zinc rich
SP 10 1 75 Gray
(Insulation) primer
Damper & Exp. Outdoor
Shop Condition
Joint(for Hot air Inorganic zinc rich
duct) primer
Gas Duct, SP 10 1 75 Gray
(Insulation) primer Outdoor
Damper & Exp. Shop Condition
Inorganic zinc rich
Joint(for Gas Duct) Inside SP 10 1st 75 Gray
primer
Inner Casing 1
st
Silicone Aluminium 25 Silver
Inside &
Outdoor
Skin Casing, Outside SP 10 Shop Condition
(Insulation) nd
Framing
SP 10 1 75 Gray
Economizer Outlet (Insulation) primer Outdoor
Shop Condition
Ash Hopper Inorganic zinc rich
primer
SP 10 1 75 Gray
A/H Ash Hopper Shop Condition
Inorganic zinc rich
primer
1 75 Gray
primer
Outside
nd Maker
Insulation) Outdoor
Coal Silo Shop Condition
rd
Inorganic zinc rich

primer

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 17 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope

1 75 Gray
primer
Outside Outdoor
nd Maker
Lefting Device (Non- SP 10 2 Polyamide Epoxy 75 Standard
Shop Condition
Insulation)
rd

1 75 Gray
primer
Steel
Outside
nd Maker
Structure
Insulation) Outdoor
Elevator Shop Condition
rd
Instrument
Equipment
Maker Standard (Shop Finish Painting)
1 75 Gray
- P.A Fan primer
- F.D Fan In/Outside Outdoor
nd Maker
(Non- SP 10 2 Polyamide Epoxy 75 Shop Condition
- S.A Fan Standard
Insulation)
- S.C.A Fan rd

SP 10 1 75 Gray
- I.D Fan Shop Condition
Inorganic zinc rich
primer
1 75 Gray
primer
Outside
nd Maker
- P.A Fan Silncer Insulation) Outdoor
Shop Condition
- F.D Fan Silencer rd
Inorganic zinc rich

primer
N/A Outdoor
Soot Blowing In/Outside - Shop Condition
(Stainless Steel)
1 75 Gray
primer
Outside Outdoor
nd Maker
Coal Feeder (Non- SP 10 2 Polyamide Epoxy 75 Standard
Shop Condition
Insulation)
rd

1 75 Gray
primer
Outside Outdoor
nd Maker
Oil Burner (Non- SP 10 2 Polyamide Epoxy 75 Standard
Shop Condition
Insulation)
rd

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 18 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
Outside SP 10 1 75 Gray Shop
primer Outdoor
Silencer Condition
Inside st Inorganic zinc rich
SP 10 1 75 Gray Shop
(Insulation) primer
Alkyd Enamel (Finish)
Shipping Frame st Random Yellow N/A
SP 2/3 1 40 Yellow Shop
- Temporary Frame & Piece Marking (Tempo.)
(Oblique Line)
Site Welding Areas Weldable zinc ethyl silicate shop primer 20 Gray Shop N/A
Boiler Steel Structure
-Support st Inorganic zinc rich

Boiler 1 75 Gray
(H-eam) primer
Steel Outside Located
-Column nd Maker
Structure (Non- SP 10 2 Polyamide Epoxy 75 Shop Outdoor
& Girder Insulation)
Standard
Condition
(Located
outdoor) Frame rd
(Attach.1) 3 Polyurethane 50 Note 1
Miscallaneous Steel st Inorganic zinc rich

1 75 Gray
- Handrail & Post primer
Outside Shop
- Channel Frame nd Maker Outdoor
(Non- SP 10 2 Polyamide Epoxy 75 Standard Condition
- Platform & Ladder
Insulation)
- Stair Stringer rd
- Top Plate 3 Polyurethane 100 Note 1 Field
Galvanized miscall-
aneous steel
- Stair Thread Outside
In/Outdoor
(Non- Hot Dip Galvanizing 85 - Shop Condition
- Grating Insulation)
- Deck & Check
Plate
Embedded Material
- Template Outside Maker
(Non- SP-2/3 Rust Preventive Oil Standard Shop N/A
- Anchor Bolt & Nut
Insulation)
-Leveling Screw
Connection
- Bolts & Nuts Outside Maker
(Non- Hot Dip Galvanizing or Dacrotized Coating Standard Shop N/A
- High strength Insulation)
Bolts

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 19 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
Chimney, Platform and steel inner flue
▶ Painting of Chimney Shell : Please confirm of the guaranteed to retain its color and be maintenance
free for a minimum of 15 years.
(Attached : Response sheet No. T07119-YR02-P0-ZEN-02001)
st Maker
1 Epoxy primer sealer 50 Standard
i. Chimney Shell nd Maker
2 Polyamide Epoxy 80 Standard
(for Exterior surface Outdoor
rd Maker Condition
of shell where hith Outside 3 Polyamide Epoxy 80 Standard
protection is require (Non- Clean’g Field ※ see
Insulation) th Maker
due to down-wash 4 Polyamide Epoxy 80 Response
Standard
effect, 2 time of top sheet
diameter from the top th Maker
5 Polyurethane 40 Standard
chimney in height)
th
st Maker
1 Epoxy primer sealer 50 Standard
ii. Chimney Shell Outdoor
nd Maker Condition
Outside 2 Polyamide Epoxy 80 Standard
(for Exterior surface
(Non- Clean’g Field ※ see
of shell , below 2 time Insulation) rd Maker
of top diameter from 3 Polyurethane 40 Standard Response
sheet
the of chimney) th
st
1
ⅲ. Roof salb nd
Outside 2 Modified Epoxy or 900
Outdoor
(for Floor and wall 1 (Non- Clean’g Polyurethane Epoxy ~ Note 1 Field Condition
rd (Note2)
where non-down Insulation) 3 1200
wash is required)
th
4

1 75 Gray
primer
Outside Shop
iv. Platform steel nd Maker Outdoor
(Non- SP 10 2 Polyamide Epoxy 75 Standard Condition
structure Insulation)
rd
3 Polyurethane 100 Note 1 Field
v. Handrail and Outside Epoxy mastic

st Outdoor
(Non- SP 3 1 75 Gray Field Condition
miscellaneous steel aluminum
Insulation)
Outside SP 3
vi. Steel inner flue and 1
75 Gray Shop
Outdoor
(Non- Condition
(For Exterior face) Insulation)
primer
SP 10

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 20 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
Painting for Civil and Building

Civil Work 1 75 Gray
primer
Steel Outside Located
nd Maker
Structure -Support (Non- SP 10 2 Polyamide Epoxy 75 Standard
Shop Outdoor
(Located (H-eam) Insulation) Condition
outdoor) -Column 3
rd
& Girder
Civil Work -Frame st Inorganic zinc rich
Steel 1 75 Gray
(Attach.1) Outside primer Located
Structure (Non- SP 10 Shop Indoor
(Located Insulation) nd Condition
2 Polyamide Epoxy 100 Note 1
indoor)
Outdoor Steel Structure : Indoor Steel Structure : Turbine Building frame & Other steel structure
Pipe rack & Shelter enclosed by siding and roofing material
Civil superstructure steel will be applied with the local fire protection regulations.
Hot Dip Galvanizing 85 Gray Shop
st Wash Primer Maker

Galvanized deck Outside 1 10 Standard
(before erection) Indoor
plate (Non- Condition
- indoor Insulation) nd Alkyd Enamel (primer) Maker
SP 1/2/3 2 40 Standard
Field
(before erection)
rd Alkyd Enamel (finish)
3 40 Note 1
(after erection)
Hot Dip Galvanizing 85 - Shop

Galvanized deck
plate Outside
st Epoxy Primer Indoor
(Non- 1 50 - Condition
- acid resistant Insulation)
(before erection)
finish/battery room SP 1/2/3 Field
nd Polyamide Epoxy
2 50 Note 1
(after erection)
Miscellaneous steel st Epoxy Mastic
Outside 1 75 Gray Shop
- indoor Aluminum Indoor
(Non- SP 10 Condition
- handrail, check- Insulation) nd
ered plate, ladder 2 Polyamide Epoxy 50 Note 1 Field
Galvanized miscall-
aneous steel Hot Dip Galvanizing 85 -
- outdoor ladder Shop
- handrail, down- Outside
Outdoor
(Non- st Condition
spout, gutter, check- 1 Epoxy Primer 75 -
Insulation)
ered plate, all indoor SP 1/2/3
and out door doors 2
nd
Polyamide Epoxy 50 Note 1 Field
and shutters, etc.
Galvanized miscall- Outside Hot Dip Galvanizing 85 - Shop

In/outdoor
aneous steel (Non- Condition
- touch-up coating Insulation) st Epoxy Mastic
SP 1/2/3 1 75 Note 1 Field
Aluminum

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 21 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope

Actuator Support SP 10 1 75 Gray Shop Condition
(Insulation) primer
All Piping : Boiler Critical Piping, Boiler Misc Piping, Coal Air Piping, Mill Seal Air Piping, Scanner Cooling Air Piping,
Oil Piping, Atomizer Steam Piping, Atomizer Air Piping,
1 75 Gray
Outside primer
nd Maker Outdoor
Shop Condition
Insulation)
rd
Carbon & Alloy
Steel Pipe Inside Air blowing and vacuum cleaning
( < 93℃)
1 75 Gray Indoor
(Non- SP 10 primer Shop
nd
Condition
Insulation) 2 Polyamide Epoxy 100 Note 1
Inside Air blowing and vacuum cleaning
Outside 1 75 Gray
Carbon & Alloy primer In/Outdoor
(Non- SP 10 Shop Condition
Steel Pipe Insulation) 2
nd
Silicon Aluminum 25 Silver
( 93 ~ 400℃)
st
Outside 1 Silicon Aluminum 25 Silver
Carbon & Alloy In/Outdoor
nd
Steel Pipe Insulation) 2 Silicon Aluminum 25 Silver
( >400℃)
SP 10 1 75 Gray Shop
＜400℃ primer
Outside Touch up
Insulated SP Inorganic zinc rich
(Damaged 75 Gray Field
1/2/3 areas) primer
Carbon & Alloy Inside Air blowing and vacuum cleaning In/Outdoor
Steel Pipe Condition
st
(Insulated pipes) SP 10 1 Silicone Aluminum 25 Silver Shop
＞400℃
Outside
SP Touch up
Insulated (Damaged Silicone Aluminum 25 Silver Field
1/2/3 areas)

1 75 Gray
Outside primer
nd Maker Outdoor
Pipe Rack (Non- SP 10 2 Polyamide Epoxy 75 Standard
Shop Condition
Insulation)
rd
Pipe Support Shop

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 22 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
(SSPC) Paint Name Color ISO**
Coat (㎛) Scope
Valves
1 75 Gray
Outside primer
nd Maker Outdoor
Shop Condition
Insulation)
rd
Carbon & Alloy 3 Polyurethane 50 Note 1
Valves
Inside none
( < 93℃)
1 75 Gray
(Non- SP 10 primer Shop Intdoor
nd
Insulation) 2 Polyamide Epoxy 100 Note 1 Condition
Inside none
Outside 1 75 Gray
Carbon & Alloy primer In/Outdoor
Valves Insulation) 2
nd
Silicon Aluminum 25 Silver
( 93 ~ 400℃)
Inside none
st
Outside 1 Silicon Aluminum 25 Silver
Carbon & Alloy In/Outdoor
nd
Valves Insulation) 2 Silicon Aluminum 25 Silver
( >400℃)
Inside none
＜400℃ st Inorganic zinc rich
Outside SP 10 1 75 Gray Shop
Insulated
primer
Carbon & Alloy Inside none In/Outdoor
Valves Condition
(Insulated pipes) ＞400℃ st
Outside SP 10 1 Silicone Aluminum 25 Silver Shop
Insulated
Inside none
Valve Handle Outside
(Non- Maker Standard (Shop Finish painting) Black Shop
for Valve Insulation)
Valve accessories
In/Outdoor
(Actuator, Handle, Level Gauge, Maker Standard (Shop Finish Painting) Shop Condition
Seal Pot etc.)
Mechanical & Electrical
Equipment
Electrical Panel : Powder coating Min.2 Coat
Except Stainless Steel
120 ㎛or
(Complete Vender)
Same as the painting system of
steel structure. Maker
Lighting panel, DCS panels, Standard
Shop
Package PLC/Local control panels
Rack : Galvanizing
Valve sub-distribution panel,
or Same as the painting system of steel
Instrument rack,
structure
Aircraft warning light panel,
Others.

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 23 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
(SSPC) Paint Name Color ISO**
Coat (㎛) Scope
Spring Hanger,
Maker Standard(Shop Finish Painting, Color: Yellow) Shop N/A
Constant, Variable
1 75 Gray
primer
nd Maker Outdoor
Add. Beam SP 10 2 Polyamide Epoxy 75 Standard Shop Condition
- WBA/SWL
rd
- Elbow Lug 3 Polyurethane 50 Note 1
- Plate
(Non-Insulation) st Inorganic zinc rich
Hanger & 1 75 Gray
primer Intdoor
Support SP 10 Shop Condition
nd
2 Polyamide Epoxy 100 Note 1

< 400℃ SP 10 1 75 Gray Shop
Clamp primer In/Outdoor
(Insulation) Condition
st
＞400℃ SP 10 1 Silicon Aluminum 25 Silver Shop
Threaded Parts
- Bolt/Nut/Rod Electro-galvanized M/S Shop N/A
- Forged Steel
Complete Vendor Equipment
GAH Heating Elements &
Basket
Heating Element & BA Maker Standard (Shop Finish Painting) Shop
Desuper Heater Maker Standard (Shop Finish Painting) Shop
Pump & Motor Maker Standard (Shop Finish Painting) Shop
Seal Air Blower Maker Standard (Shop Finish Painting) Shop

Hydraulic Unit for Diverter Valve,
including Hydraulic Pumps
Attemperator Maker Standard (Shop Finish Painting) Shop
Press & Temp Gauge Maker Standard (Shop Finish Painting) Shop
Flow Element Maker Standard (Shop Finish Painting) Shop
Transmitter Maker Standard (Shop Finish Painting) Shop
requirement.

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 24 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
4.4.3 Electrostatic Precipitator

Surface Application
No. of D.F.T Work
Coat (㎛) Scope
Casing(Hood,Hopper)
Outside st Outdoor
Upper Steel Structure SP 10 1 Inorganic zinc rich primer 75 Gray Shop Condition
(Insulation)
Internal Part of ESP
st
Support Steel 1 Inorganic zinc rich primer 75 Gray
Outside
Structure Maker Outdoor
(Non- SP 10 2
nd
Polyamide Epoxy 75 Shop Condition
Standard
Pipe Support, Insulation)
Hoist Frame, Etc. 3
rd
Miscallaneous Steel
- Handrail & Post, - Channel Frame Same as per painting of Boiler Steel Structure
Shop N/A
- Platform & Ladder, - Stair Stringer (Refer to 18 page, Miscallaneous Steel)
- Top Plate
Galvanized miscallaneous steel
Same as per painting of Boiler Steel Structure
- Stair Thread, - Grating Shop N/A
- Deck & Check Plate (Refer to 18 page, Galvanized miscallaneous steel)
Embedded Material
- Template, - Anchor Bolt & Nut Shop N/A
-Leveling Screw (Refer to 18 page, Embedded Material)
Connection Same as per painting of Boiler Steel Structure
Shop N/A
- Bolts & Nuts, - High strength Bolts (Refer to 18 page, Connection)
Other Internal Part of ESP
Rust Preventive Oil Outdoor
- C.E Assembly, D.E Assembly Shop Condition
(NP-1 or Equivalent)
Rapper Assembly
Piping Shop
Valve Same as per painting of Boiler Valve (Refer to 22 page, Valve) Shop
Same as per painting of Boiler Valve Handle for Valve
Valve Handle for Valve Shop
(Refer to 22 page, Valve Handle for Valve)
Valve accessories
Same as per painting of Boiler Valve accessories) In/Outdoor
(Actuator, Handle, Level Gauge, Shop Condition
Seal Pot etc.) (Refer to 22 page, Valve accessories)
Same as per painting of Boiler Mechanical & Electrical
Mechanical & EP I&C and In/Outdoor
Electrical Equipment
Equipment) Shop Condition
(Refer to 22 page, Mechanical & Electrical Equipment )
EP Mechanical Equipment Maker Standard (Shop Finish Painting) Shop

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 25 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
4.4.4 Ash Handling System

Surface Application
No. of D.F.T Work
Coat (㎛) Scope
◆ Fly Ash Handling System

1 75 Gray
Outside primer
SP 10
Economizer Ash Aux. (Insulation) nd
Outdoor
2 Silicone Aluminum 25 Silver Shop
Hopper Condition

Inside SP 10 1 75 Gray
primer
1 75 Gray
Outside primer
SP 10
(Insulation) nd
Outdoor
Airlock Feeder for EP 2 Silicone Aluminum 25 Silver Shop Condition

primer
1 75 Gray
Outside primer
SP 10
Airlock Feeder for A/H, (Insulation) nd
Outdoor
2 Silicone Aluminum 25 Silver Shop Condition
ECO
primer
1 75 Gray
primer
Outside nd Maker
Fly Ash Silo Insulation) Outdoor
rd Shop Condition
(Dry Ash) 3 Polyurethane 50 Note 1

primer
1 75 Gray
primer
Steel Structure & Outside nd Maker
2 Polyamide Epoxy 75 Outdoor
(Non- SP 10 Standard Shop Condition
Support Insulation)
rd

1 75 Gray
primer
Outside nd Maker
(Non- SP 10 2 Polyamide Epoxy 75 Standard Outdoor
Duct Insulation) Shop Condition
rd
Inside No-Paint

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 26 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
Bottom Ash Handling System

1 75 Gray
Outside primer
SP 10
(Insulation) nd
Outdoor
Transition Hopper 2 Silicone Aluminum 25 Silver Shop Condition

primer
1 75 Gray
Outside primer
SP 10
(Insulation) nd
Outdoor
Clinker Tank 2 Silicone Aluminum 25 Silver Shop Condition

primer
1 75 Gray
Outside primer
SP 10
Airlock Feeder for (Insulation) nd
Outdoor
2 Silicone Aluminum 25 Silver Shop Condition
Clinker Tank
primer
1 75 Gray
primer
Support Insulation)
rd

1 75 Gray
primer
Outside nd Maker
(Non- SP 10 2 Polyamide Epoxy 75 Standard Outdoor
Duct Insulation) Shop Condition
rd
Inside No-Paint
Pyrites Handling System

1 75 Gray
primer
Outside nd Maker
Pyrites Storage Tank Insulation) Outdoor
rd Shop Condition
(Dry Ash) 3 Polyurethane 50 Note 1

primer

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 27 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
1 75 Gray
primer
Support Insulation)
rd
Miscallaneous Steel
- Handrail & Post
- Channel Frame Shop N/A
- Platform & Ladder (Refer to 18 page, Miscallaneous Steel)
- Stair Stringer, - Top Plate
Galvanized miscallaneous steel

- Stair Thread, - Grating Shop N/A
- Deck & Check Plate (Refer to 18 page, Galvanized miscallaneous steel)
Embedded Material
- Template Same as per painting of Boiler Steel Structure
Shop N/A
- Anchor Bolt & Nut (Refer to 18 page, Embedded Material)
-Leveling Screw
Connection Same as per painting of Boiler Steel Structure
Shop N/A
- Bolts & Nuts, - High strength Bolts (Refer to 18 page, Connection)
Other Internal Part of ESP
Rust Preventive Oil Outdoor
- C.E Assembly, D.E Assembly Shop Condition
(NP-1 or Equivalent)
Rapper Assembly
Piping Shop
Same as per painting of Boiler Valve
Valve Shop
(Refer to 22 page, Valve)
Valve Handle Outside
(Non- Maker Standard (Shop Finish painting) Black Shop
for Valve Insulation)
Valve accessories
In/Outdoor
(Actuator, Handle, Level Gauge, Maker Standard (Shop Finish Painting) Shop Condition
Seal Pot etc.)
Mechanical & Electrical
Equipment
Electrical Panel : Powder coating Min.2 Coat
Except Stainless Steel
120 ㎛or
(Complete Vender)
Same as the painting system of
steel structure. Maker
Lighting panel, DCS panels, Standard
Shop
Package PLC/Local control panels
Rack : Galvanizing
Valve sub-distribution panel,
or Same as the painting system of steel
Instrument rack,
structure
Aircraft warning light panel,
Others.
PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 28 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Surface Application
No. of D.F.T Work
Coat (㎛) Scope
Complete Vendor Equipment

EP Hopper
Fluidizing Blower
Silo Aeration Blower Maker Standard (Shop Finish Painting) Shop

Electric Heater for EP,
Silo Blower
Fly Ash Transport Blower Maker Standard (Shop Finish Painting) Shop
Dry Ash Unloader Maker Standard (Shop Finish Painting) Shop
Vent Fan Maker Standard (Shop Finish Painting) Shop
Bag & Vent Filter Maker Standard (Shop Finish Painting) Shop
Rotary Feeder Maker Standard (Shop Finish Painting) Shop
Air Compressor Unit Maker Standard (Shop Finish Painting) Shop
Dry Ash Extraction Conveyor Maker Standard (Shop Finish Painting) Shop
Hydraulic Unit for Bottom Valve Maker Standard (Shop Finish Painting) Shop
Primary Chusher Maker Standard (Shop Finish Painting) Shop
Pushing Device Maker Standard (Shop Finish Painting) Shop
Secondary Cooling Conveyor Maker Standard (Shop Finish Painting) Shop

Secondary Crusher with
Enclosure
Diverter Dumper Maker Standard (Shop Finish Painting) Shop
Screw Feeder Maker Standard (Shop Finish Painting) Shop
Belt Conveyor Maker Standard (Shop Finish Painting) Shop
Bucket Elevator Maker Standard (Shop Finish Painting) Shop
Cut Gate & Accessory Maker Standard (Shop Finish Painting) Shop
requirement.
PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 29 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Attachment 1
- Painting Scheme of Steel Structure
Note : 1. All paint free area shall be protected using masking tape located relative
to bolt hole and faying surface.
2. Outside line of masking tape shall be not less than 50mm away from center of bolt hole and 25mm
away from edge of connection material. (e.g. clip angle, connection plate, etc.)
3. Legend
: To be painted parts.
. . . . . . : Only Inorganic zinc primer will be applied

. . . . . .

PSBFBAAPT0009/-/00/P S/N:837444
T07119- YR01- PAGE 30 of 30

P0-ZEN-030001
Painting Procedure
Rev. No. A
Attachment 2 The properties of Rubber
1) Soft Rubber of Water Box (Thickness : 5t±10%)

Properties Unit Requirement Test method (ASTM)
Hardness (Shore-A) Hs 65±10 D 2240
Tensile Strength Kgf/cm2 Min. 100 D 412
Elongation % Min. 300 D 412
Adhesion Strength Kgf/ inch Min. 8 D 429
Hardness
Point Max. +7 D 2240
(Shore-A)
Aging Test
(70℃×72hr) Tensile Strength % Max. -30
D 412
Elongation % Max. 25
Cold Resistant Test
- No Brittleness D 832
(-25℃×3 min)
Specific Gravity - 1.2 ~ 1.4 -
2) Hard Rubber of CTCS(Thickness : 3t±10%)

Requirement Test Method
Properties Unit
Pressure cure Atmosphere cure (ASTM)
Hardness (Shore-D) Hs Min.60 Min.50 D2240
Tensile Strength Kgf/cm2 Min.150 Min. 150 D412
Elongation % Min. 3 Min. 3 D412
Adhesion Strength Kgf/cm2 Min. 120 Min. 80 D429
Heat Resistant Test
- No Crack No Crack D412
(70℃×72hr)
Cold Resistant Test
- No Crack No Crack D832
(-10℃×3Min.)
Specific Gravity - 1.2 ~ 1.5 1.2 ~ 1.5 -

Cirebon PJT BOP-BLR-EP-ASH Painting Pro

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[일반] HYUNG ILL LIM/Logistics Service Department/2008-03-25 15:48:34.

0/YONG YEOUL SHIN/2008-03-25

A 08.03.25 H.I.Lim Y.Y.Shin Y.Y.Shin First Issue and for Approval

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4.0 COATING SYSTEM

Doosan Heavy Industries and Construction Co., Ltd..

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Doosan Heavy Industries and Construction Co., Ltd..

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3.2 Application of Coating

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-.Electrical conductors Insulated or uninsulated

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surface shall be masked in accordance with attachment 1(Painting Scheme of Steel

3.3 Touch-up Painting

Doosan Heavy Industries and Construction Co., Ltd..

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3.3.3 Repairing Damage/Touch-up in the shop or in the Field

Doosan Heavy Industries and Construction Co., Ltd..

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3.3.7.2 SP 2 : Hand Tool Cleaning

4.0 Coating System

4.1 Application of Coating Materials

4.2 Coating System for Complete Vendor

Doosan Heavy Industries and Construction Co., Ltd..

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4.3 Coating Material Selection

Inorganic zinc rich primer Resist 78 Interzinc 12 Hempel's 1570K Carbozinc 11

Epoxy Holding Primer(for

JotacoatHF002AL Intershield300 Hempadur Sealer 05990

Epoxy for Water (for Fresh

Polyurethane Hardtop XP Interthane 990 Hempathane 55210 Carboline 134

Epoxy Mastic Aluminum Jotamastic 80 AL Interseal 670HS Hempadur 45881 Carbomastic 15

Alkyd Enamel (finish) Pilot Ⅱ Interlac 665 Hempalin 52140 Carboline AD 51

Silicone Aluminium Solvalitt AL Intertherm 50 Hempel's 56910 Thermaline 4700

(Weldable) zinc ethyl silicate

Doosan Heavy Industries and Construction Co., Ltd..

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4.4 Coating System

Outside st Inorganic zinc rich

Doosan Heavy Industries and Construction Co., Ltd..

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Outside st Inorganic zinc rich

st Inorganic zinc rich

Grating & Handrail, Outside

Doosan Heavy Industries and Construction Co., Ltd..

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COP Maker Standard (Shop Finish Painting) Shop

CWP Maker Standard (Shop Finish Painting) Shop

Doosan Heavy Industries and Construction Co., Ltd..

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General Service Pump Maker Standard (Shop Finish Painting) Shop

Cooling Tower Maker Standard (Shop Finish Painting) Shop

Air Compressor Maker Standard (Shop Finish Painting) Shop

Workshop Equipment Maker Standard (Shop Finish Painting) Shop

Aux. Boiler Maker Standard (Shop Finish Painting) Shop

Bulldozer & Loader Maker Standard (Shop Finish Painting) Shop

N2 Gas Supply System Maker Standard (Shop Finish Painting) Shop

Rubber Expansion Joint Maker Standard (Shop Finish Painting) Shop

Cathodic Protection System Maker Standard (Shop Finish Painting) Shop

Condenser Vacuum Pump Maker Standard (Shop Finish Painting) Shop

Intake Facility Maker Standard (Shop Finish Painting) Shop