Professional Documents
Culture Documents
COMPANY wants to perform extended well testing of 6 wells at Diyab from May 2020 for a decision in
Nov 2020. The main outcome of this operation remains the Well Test Data that will be used to assess the
potential of the field.
In case of conflict between the documents of the same hierarchy level, the most stringent requirement shall
apply. In such cases CONTRACTOR shall provide their interpretation of the most stringent requirement, in
writing through a Technical Query sheet, for Client/Contractor Approval for final decision.
4 REFERENCES
4.1 Applicable Documents
Note: Documents which are not attached along with this MR, are in the process of its preparation.
Same shall be provided to Vendor, once completed.
Attached
Sr. # Document Number Title Revision
(Yes/No)
1.0 General Documents
1.1 9090-GE-101-0001 Tagging Numbering Procedure C Yes
1.2 9090-GE-00-0002 Inspection levels for material A Yes
procurement
1.3 9090-GE-101-0002 Document Numbering Procedure 3 Yes
2.0 Mechanical
2.1 9090-ME-24-0200 Mechanical Design Basis 2 Yes
2.2 9090-ME-32-0200 Specification for Pressure Vessel 2 Yes
2.3 9090-ME-24-0250 Specification of Pumps 4 Yes
2.4 9090-ME-27-0268 Data Sheet for Corrosion Inhibitor 2 Yes
Injection Package
2.5 9090-ME-24-0262 Specification for Corrosion Inhibitor 2 Yes
Injection Package
2.6 9090-ME-24-0284 Design Basis of Package Equipment 1 Yes
3.0 Piping
3.1 9090-PI-12-1000 Plant Layout and Piping Basis of 1 Yes
Design
3.2 9090-PI-04-1000 Overall Plot Plan 1 Yes
3.3 9090-PI-12-1002 Piping Material Specification 1 Yes
3.4 9090-PI-00-1001 Specification for Piping Stress 3 Yes
Analysis
3.5 9090-PI-00-1000 Specification of Coating and Painting 1 Yes
3.6 9090-PI-16-1000 Pipe Support Specification 1 Yes
PROJECT NO.: 9090
1- The Vendor shall comply with the Standards, Specification and associated Industry Codes and
Standards as referenced herein.
2- Any conflict and/or deviation from this requisition shall be brought to the attention of the Buyer in
writing for resolution. Any deviation from the provisions of this requisition shall require written
approval from Client.
3- The latest edition of referenced specifications and standards shall apply at the date of issuing this
document.
4- Vendor may propose their best and most suitable equipment design, however compliance with
minimum requirement in this requisition and relevant data sheet is mandatory.
5- The equipment and material selection, design, manufacturing, testing and inspection shall conform
to the latest editions of the relevant codes and Standards. Deviation from these codes shall be
informed by the Vendor in writing and shall require buyer approval.
6- Applicable local codes, standards and regulations shall have the precedence over all other
international standards.
6 MATERIAL SUPPLY
The VENDOR’s scope shall include but not limited to design, manufacturing & supply corrosion Inhibitor
packages including inspection, testing, painting, marking, color coding, packing and forwarding as detailed
in this requisition, attached specification & data sheet.
7 PROCUREMENT DATA
Refer to attachment -2 of this document: Vendor Document Requirement List (VDRL) column 1.
In addition to the above, following documents shall also be provided along with the Bid:
i. Filled and stamped Technical Compliance Form
9 GENERAL NOTES
• All material shall strictly conform to relevant specifications, standards and description furnished in material
requisition – Scope of supply for the part numbers as stated in the Attachment-01.
• Metering pump rated dosing capacity & flow control range for each destination (as detailed in Doc. No.
9090-ME-24-0262-2, “Specification for Corrosion Inhibitor Injection Package) needs vendor confirmation
based on Material Selection Report and recommendations furnished by chemical supplier vendor.
• CI Skids design pressure ratings shall be as per wellheads (03 numbers different wellheads) and Sand
filters skid packages design pressure ratings, see applicable P&IDs for verification in this regard.
• VENDOR shall prepare a vendor document register in accordance with Attachment-2 _ VDRL and submit
for approval.
• VENDOR shall indicate shipping weight and volume in the offer.
• Inspection shall be carried out by TOTAL / WOODSERV / nominated representative / third party inspector
at VENDOR’s premises. The inspection and certification requirements shall be in accordance with Vendor
Quality Requirements enclosed (Attachment-05). VENDOR is responsible for informing WOODSERV for
the availability of items for inspection & testing, cost towards this inspection shall be borne by WOODSERV.
However, all the arrangements for inspection and testing at VENDOR’s works shall be done by the
VENDOR.
• In the event of conflict between specifications, documents and codes, VENDOR is responsible for informing
WOODSERV in writing and obtaining further instructions without delay. VENDOR shall not make any
assumptions to interpret the contents of documents.
• VENDOR shall indicate country of origin for the offered items in the offer. Certificate of origin shall be the
part of shipping document.
• VENDOR shall submit all the documents electronic copies during detailed engineering and hard copies of
all As-built documents in line with vendor document required list (VDRL) Attachment-02. Document
submission schedule needs to be provided by Vendor during firm PO stage.
• The manufacturers and their sub suppliers shall have ISO 9001:2015 series quality system certification.
• Vendor data book (VDB) is required in addition to Manufacturing Record Book (MRB). VENDOR shall
compile or ensure the compilation of vendor data books complete with VENDOR’s instructions for
installation, operation and maintenance, cross sectional drawing, part number drawings, parts list, factory
acceptance test reports, code calculations
VENDOR shall include the supply of all documentation (related to their scope) for the purposes of;
a. Integration into the Plant Design (for different wellheads and inlet separator)
b. Design Code Compliance
c. Regulatory Authority Approval
10.1.1 General
It is a condition of purchase order that all data and drawings (hereinafter called documents) shall be
submitted to WOODSERV with schedule. The purchase order will not be considered complete until
all documentation has been submitted and accepted.
10.1.2 Presentation
All documents shall be full size based on ‘A’ series sizes, i.e. A1, A2, A3 or A4. A0 size is not
acceptable.
All documents shall be checked before submission, unchecked documents may be returned, without
review.
All documents submitted shall be clearly marked with the requisition no., Item no, VENDOR’s job No.,
and tag No (if applicable). In addition, the project title block shall be added by VENDOR in accordance
with approved and agreed project formats.
All documents and technical data shall be provided in the English language.
Dimensions and other units of measurement are defined within the document and shall be SI and
other units recognized by SI, preferably: mm, °C, bar. Except that pipe and bolt diameters may be in
inches, pipe wall thicknesses may be in pipe schedules, and tube wall thickness in BWG.
A free space 80mm x 50mm shall be provided adjacent to the document’s title block for WOODSERV
to add his own status review stamp.
All document preparation, photocopying and printing shall be of sufficient clarity and legibility to ensure
satisfactory quality for electronic documentation.
All document prints larger than A4 shall be folded to A4 size with identification data visible at the
bottom right.
10.1.3 Submission
Documents required for submission are indicated in the “With Bid” or “Post Order” columns of this
VDRL.
Documents required to form part of the final documentation which will not be submitted for individual
review are indicated in the MRB/VBD column only.
Any revision to a document after its first submission shall be clearly identified on the document in the
All documents shall be sent under cover of a transmittal using the standard project format (to follow).
Certified Final submissions shall be made within 7 calendar days of receipt of document with
WOODSERV review status of “No Comments”.
10.1.4 Review Cycle
WOODSERV will complete his review within 7 working days. The VENDOR shall update and return
the documents inclusive of the comments within 7 calendar days. These periods shall be taken into
account with planning submissions and manufacturing activities.
Drawings showing overall dimensions of equipment “footprints” and termination points will be
considered fixed and final with regard to these details, once they have been acceptably reviewed and
returned. No alteration to these documents will be accepted when they have achieved this status.
10.1.5 Vendor’s Design Documentation
The content of manufacturing procedures, quality control procedures, calculations, reports, data and
drawings will be stated in this requisition and referenced specifications, standards and data sheets.
Prior to issue to WOODSERV, all required VENDOR and sub-VENDOR documentation shall be
signed, dated and approved by the VENDOR. VENDOR shall ensure that all sub-Vendor’s
documentation conforms to WOODSERV’s purchase order. VENDOR shall ensure that all design
code requirements for the design review of SUB-VENDOR’s documentation are performed at
VENDOR’s cost.
When the equipment is to be supported on foundations or structures whose design is based upon the
information provided by VENDOR, these drawings shall show all dimensions and data required to
design foundations and connect equipment, including required data for installation services and for
installed clearances. The drawings shall show weights, forces, moments and the centers through
which these forces act for foundation design.
The VENDOR shall list all documents and their document number on the VDI. COMPANY &
WOODSERV’s documents numbers will be added at the first review of the VDI. All documents
subsequently submitted shall be identified with their relevant COMPANY document number. Any
urgent documents submitted with, or prior to, the VDI will be marked with a COMPANY & WOODSERV
document number as part of the review comments. These numbers shall be identified on the originals
by the VENDOR for their next submission.
All VENDOR documents shall be numbered in accordance with Doc. No. ENG-PR-1000_Document
Numbering Procedure.
The quality plan shall list documentation/design reviews and for each item of equipment, major
assembly or SUB-VENDOR item, the principal manufacturing steps, type of inspection/test, the
controlling procedure, the acceptance standard and the appropriate certification issued at successful
completion. The quality plan shall include space for WOODSERV to advise inspection Hold/Witness
points and whether the inspection will be by WOODSERV, third party, or TOTAL. VENDOR shall
indicate on the quality plan all surveillance that VENDOR will carry out of SUB-VENDOR’s goods.
VENDOR and any SUB-VENDOR shall submit the ITP as per Attachment-3, accordingly for review
and approval by WOODSERV/TOTAL. Inspection look-ahead schedule shall be submitted by
VENDOR and SUB-VENDOR.
The quality plan will be discussed with the VENDOR during any pre-inspection meeting at the
VENDOR’s works. The agreed quality plan will be held by the VENDOR and initialed progressively by
the VENDOR’s inspector, WOODSERV’s inspector, and any other authorized inspectors to
demonstrate successful completion of each inspection activity. Inspection look-ahead schedule shall
be submitted by VENDOR and SUB-VENDOR.
10.2.3 Production Program
A network or bar chart showing all activities from award through to shipment of equipment / material,
containing complete details of VENDOR’s and SUB-VENDORs’ activities. It shall be suitable for
VENDOR to report progress and WOODSERV to assess and monitor performance.
10.2.4 List of Terminations
The list shall summaries details of terminations, for example: service, size, rating, allowable loads,
pipe schedule, material, operating/design conditions and insulation requirements as applicable.
10.2.5 Parts List
The parts list shall contain enough information to identify fully the components, such as; item and part
number, description, make, size and type, quantity, design/operating/test conditions.
10.2.6 Test and Material Certificates
For all the EN 10204 3.2 Certification, CONTRACTOR shall deploy his own TPI. The requirements
for material and test certificates are defined within this document and referenced specifications and
data sheets. WOODSERV reserves the right to request certificates for any inspections listed on the
VENDOR Quality Plan/ITP. Test certificates are required for all shop tests for both VENDOR’s and
SUB-VENDOR’s goods. All certificates shall be fully identified with the equipment Item number and
WOODSERV purchase order number and shall include a description of the test method and the full
results. VENDOR shall maintain suitable control of all materials used and shall keep a record of their
certified chemical and mechanical properties.
10.2.7 Manufacturing Record Book (MRB) and Vendor Data Book (VDB)
The manufacturing record book is a compilation of production record documents and vendor data
book is a compilation of VENDOR’s instructions for installation, operation and maintenance cross
sectional drawings etc. as identified vendor document requirements list (VDRL) All data books must
All pages within the MRB and VDB must be clearly marked on both front and spine with:
i) Project Title & Purchase Order Number
ii) Equipment/Material Description
iii) Item or Tag Number
iv) Page Number (where practicable)
v) Volume Number (if applicable)
Manufacturing record book and vendor data book shall be prepared in accordance with project
procedure/specification & VDRL.
All prior approved documents, inspection and test certificates must show the signed acceptance
stamp of WOODSERV.
The manufacturing record book and vendor data book shall be complete for final inspection and
submitted to the Inspector prior to material dispatch. Following Inspectors acceptance, the VENDOR
shall dispatch one complete hard copy set and soft copy of the manufacturing record book and vendor
data book with the goods and the remaining copies (Two set of hard copy and soft copy) shall be
dispatched to WOODSERV.
10.2.8 Certificates of Conformity
The VENDOR shall certify that the goods are manufactured in accordance with the purchase order.
The certificates of conformity shall be available to WOODSERV’s inspector during final inspection. All
test certificates have to be signed and stamped by SUPPLIER.
10.2.9 Certified Final Documents and As Built
VENDOR shall provide certified final documents as specified herein. VENDOR’s authorized engineer
shall mark the documents "CERTIFIED FINAL" and sign and date the documents to confirm that these
are final VENDOR documents or final sub-VENDOR documents, incorporating all WOODSERV’s
comments, and that the documents accurately describe the design.
VENDOR shall revise and reissue immediately the certified final documents to show any agreed
concessions or corrective actions.
11 DEVIATIONS LIST
12 INSPECTION REQUIREMENTS
Inspection and Test Plan issued by VENDOR shall comply with the project specification, international code
and standards in line with the MR requirements as provided within this document.
Pre inspection meeting shall be conducted prior to start of the fabrication and vendor shall present below
documents during the Pre-Inspection meeting and ensure the readiness for the fabrication.
2. Copy of sub supplier list approved by WoodServ and Copy of sub-supplier purchase orders available
3. Approved Inspection test plans (ITP’s) available. ITP can be commented during the PIM due to change
in scope , exception , deviation, waiver and level of involvement for the concern parties.
4. All the approved drawings and datasheets and procedures are available as per VDR
12.1 Definitions
12.1.1 Surveillance
VENDOR is not requested to notify the WoodServ. The inspector assigned by WoodServ will monitor
the test/ inspection during his visit or periodical inspection.
12.1.2 Inspection
The process of measuring, examining, testing, gauging or otherwise comparing the items with the
applicable requirements.
12.1.3 Hold (H) Inspection
VENDOR is not allowed to proceed with the test/inspection unless a written release is issued by the
WoodServ inspector
12.1.4 Witness (W) Inspection
VENDOR can proceed with the test/ inspection when the WoodServ inspector is not present at the
notified time.
12.1.5 Review (R) Inspection
Verified by reviewing the Vendor’s inspection / test record, WOODSERV Inspector shall review the
appropriate inspection documentation/certification but does not require a formal notification of the
inspection timing. This inspection is normally performed as part of a scheduled inspection visit by
WOODSERV and / or TOTAL.
This normally means the VENDOR’s works where the goods are manufactured and where
surveillance is carried out.
WOODSERV shall control the level of surveillance of VENDOR’s work by assigning a criticality rating
to the goods. The criticality rating and corresponding inspection class for the equipment contained
within this material requisition is as given in VQRF (Attachment – 05 of this material requisition).
Material certification requirements shall be provided by the VENDOR for all pressure parts and welded
attachments.
The following table gives the minimum level of source inspection which will be carried out by
Extent of
Sr. # STAGES OF INSPECTION WOODSERV
Involvement
A. General
1. Concession requests R
2. Satisfactory workmanship W/R
3. Compliance with purchase order and data sheets H
4. Quality control / inspection test plan H
5. List of authorized deviations / concessions H
6. Final inspection acceptance by WOODSERV representative H
7. Final inspection acceptance by supplier H
8. Storage procedure WOODSERV approved R
9. Weight report R
B. Manufacture & inspection
1. Kick – off meeting H
2. Pre-inspection meeting H
3. Material selection table R
4. Bill of material R
5. Manufacturing procedure documentation H
Verify major materials (visual, dimensional, wall thickness for corrosion
6. allowance, markings, chemical analysis, mechanical properties, HT W/R
condition, NACE compliance)
C. Materials, drawings & data sheets
1. GA Detailed drawings H
2. Seal details R
3. Cross sectional drawings including part list R
4. Lifting arrangement drawing R
D. Non-Destructive Examination
1. Inspection qualification W/R
2. Equipment calibration R
3. MPI / DPI W
4. PMI (100 % for all CRA Components) W
5. UT W/R
6. Radiography R
E. Documentation
1. NDE procedures and operator’s qualification R
All applicable tests / inspection procedures / material traceability
2. R
procedure
Welding procedures & weld plan, welding sequence and method
3. R
statement
4. Inspection and Test plan R
5. Quality plan Complete R
6. Nonconformance control procedure R
7. Manufacturing sequence and procedure R
F. Certification data
1. Material test certificate R
2. welders performance qualification certificates R
3. Calibration certificates R
4. Production tests results (including welding) R
5. Heat treatment records R
Where required, the VENDOR shall arrange for the Certifying Authority/Independent Third
Party/Authorized Inspector’s survey of the material/equipment, giving due notice of all inspection
points and allowing full access to his works. The VENDOR shall submit to them a manufacturing
schedule together with a list of sub-Vendor’s/locations/works/sites at which material/equipment is to
be manufactured, one month before manufacture commences.
The VENDOR shall issue to WOODSERV a copy of all transmittals and correspondence sent to the
Certifying Authority/Independent Third Party/Authorized Inspector.
Upon satisfactory completion of manufacture, the Certifying Authority/Independent Third
Party/Authorized Inspector will issue a release note which the VENDOR shall include in the
Manufacturing Record Book.
12.4.3 Traceability
Material traceability is required to ensure that the principal components of equipment and all
significant bulk material can be identified against material certificates issued by the original Vendors.
It shall be the responsibility of the VENDOR to obtain the above certificates, suitably verified if
appropriate as required by the VDRL. All co-ordination and expediting of the sub-Vendors to comply
with these requirements shall be the responsibility of the VENDOR.
The VENDOR shall be responsible for ensuring his material control system is operating in such a
manner that all principal component materials are traceable to their relevant original material
certificates.
12.4.4 Inspection Release Certificates (IRC)
Upon release of the material, or any part of the order, WOODSERV’s inspector shall issue an IRC
defining the release and recording any conditions relating to it.
Where WOODSERV’s inspector inspects major sub-components at the sub-Vendors’’ works, he may
issue an interim IRC covering their release. These interim IRC’s shall have all the validity and the
requirements of final release certificates.
The IRC shall be marked with or have attached a list of references of its supporting material
certificates (bulk items only). Where the list is separate, it shall also be wet stamped by
WOODSERV’s inspector.
12.4.5 Certification to Accompany Goods
a. VENDOR’s certificate of compliance/final inspection clearance.
b. Certifying authority inspection release notes (where applicable).
13 QA REQUIREMENTS
14 LIST OF ATTACHMENTS
No. of Skid Installation Injection Pump Design Data Day Tank Design Data
Skids Tag# location point
pressure Design Rated Design
(Barg) Pressure Capacity Temperature
°
- Main chemical dosing shall be from
for Pump C Intermediate Bulk Container (IBC). It
03 202-A- WH#202-DE- 600 VTA 10 L/Day 120 shall be provided by WoodServ.
001, 02 Choke v/v (2 x 100%)
204-A- up stream
- IBC Tank shall be connected with ~20-
001,
litre day tank with flexible hose.
206-A-
(Vendor’s scope)
001
01 205-A- WH#205-DE- 600 VTA 75 120
001 05 & WH#206- L/Day/Pump - Supporting frame for IBC Tank shall be
DE-06, Choke (2 x 50%) Vendor’s scope. Height of supporting
v/v up stream frame shall be such that it should be
01 401-A- Downstream 65 VTA above the top surface of 20-litre day
003 of 401-A-001 tank.
At (sand filters
EPF skid) - Small day tank of Approx ~20-litre
capacity (SS316L) shall be the
Vendor’s Scope, to withstand flow
75 requirement during changeover of IBC
L/Day/Pump 120 tank. Any safety of pump for tripping with
(2x50%) level in ~20-litre day tank, needs to be
considered by Vendor by considering
float switch, which shall be configured in
local control panel of the skid. There is
no communication between the skid
equipment and DCS/PLC.
B. Corrosion Inhibitor Injection Metering Pumps with Driver, Calibration Pot, PSV, Pulsation Dampener &
Suction Strainer
C. Associated Piping/Tubing and Pipe/Tube Fittings, Complete from day Tank to Pump Suction & Discharge,
D. Instruments (Discharge Pressure Gauge at Each Pump, Float switch at Storage Tank for tripping of pump
(for pump safety) through Pumps local control panel at each skid, Pressure Gauge at Pulsation Dampeners
and for diaphragm rupture detection.
E. Electrical Control Panel with MCCB, Lamps for Running/Off/Trip Indication, Start/Stop/Emergency Push
Buttons and Reset Button)
F. Associated Power Supply Cabling with EE-Xd Type Industrial Plug with Three Pin, Single Phase Shall Be
Used for Supplying the Power.
G. Corrosion Inhibitor day tank with high point vent (above the IBC tank level) & inline flame arrestor (if
required)
Following accessories are foreseen for CI Injection package, Vendor to comply with all the requirements to
Process
1 Process Flow diagram (PFD) E 4W E+X E+X
2 Process and Instrumentation diagram (P&ID) E 4W E+X E+X
Specifications / Data Sheets for Package, Equipment, Vessel/
3 E 4W E+X E+X
Tank, Pump, Pump Gear Box,. (As Applicable)
Pump performance Curves at 50%, 75%, 100% and 110%
4 E 4W E+X E+X
Loads
5 Utility Consumption List (All) E 8W E+X E+X
6 Nameplates Detail E 8W E+X E+X
Civil
Guide Drawings for Civil Design (Foundation Layout, Loading
7 E 4W E+X E+X
Data, Anchor Bolts Info)
8 Structural drawings (In case of Housing requirement) E 4W E+X E+X
Piping
Piping Drawings (Piping Plan, Piping Arrangement, Isometrics,
9 Tie-In Points List & Location, Stress Analysis Report and Pipe E 4W E+X E+X
Supports etc)
10 Equipment Layout Drawings E 4W E+X E+X
11 Nozzle Orientation Drawing 4W E+X E+X
12 Nozzle Loads 4W E+X E+X
13 Manual Valve Data Sheet 4W E+X E+X
14 Piping Specialty Item Data Sheet 4W E+X E+X
15 MTO for Piping and Valves 4W E+X E+X
Mechanical
General Arrangement Drawings for Package, Vessel/Tank,
16 - 4W E+X E+X
Gear Box, Pumps, Etc.
17 Equipment Assembly Drawings - 4W E+X E+X
18 Material Test Certificates - 12W E+X E+X
19 Equipment Data Sheets 4W E+X E+X
20 Mechanical Calculations (if any) 4W E+X E+X
Electrical / Instrumentation & Control
21 Control Philosophy E 2W E+X E+X
22 Cabinet/Junction Box Layouts - 8W E+X E+X
23 Power / Control Cable Routing Layout - 8W E+X E+X
24 Cable Schedule E 8W E+X E+X
25 Loop Drawings - 8W E+X E+X
26 Interconnecting Wiring drawings - 12W E+X E+X
27 Logic drawing - 12W E+X E+X
28 Instruments Hookup Drawings - 12W E+X E+X
Job no.
Client:
Doc No.:
Rev. No.:
WoodServ
Reason for
As Per Vendor Comments
Deviation / Total
Sr. No. Description Inquiry Offer / /
Vendor Response
Specification Deviation Recommen
Justification
dation
VENDOR
2- Pre-Inspection Meeting Check List (Checklist to be completed by Vendor before issuing notification for
PIM) shall be in line with MR section 12 as minimum below shall be provided with the checklist.
a. Complete copy of the Material Requisition and Vendor acknowledged PO copy is available
b. Copy of sub supplier list approved by WoodServ and Copy of sub-supplier purchase orders
available
d. All the approved drawings and datasheets and procedures are available as per VDR
3- Class of Inspection shall be defined in Doc. No. 9090-GE-00-0002_Inspection Levels for Material
Procurement
6- Guidelines for compilation of Final Documentation shall be in line with VDR list and MRB index
7- Technical offer shall be submitted by Vendor along with their quotation in line with the requirement of
material requisition and shall be agreed and approved before PO by WOODSERV.