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Construction and Building Materials 158 (2018) 141–148
highlights
• Porous concrete is modified by suitable content of fine aggregate and fly ash.
• A linear interrelation between effective porosity and total porosity is matched.
• A power function between coefficient of permeability and effective porosity is fitted.
• The modified porous concrete has outstanding pavement performance.
articleinfo
abstract
Article history:
Received 25 May 2017 As a kind of materials applied in road base course, porous concrete is required to have satisfactory
Received in revised form 25 August 2017 strength, permeability, dynamic stability, scouring resistance and volume stability. In this paper,
Accepted 24 September 2017 proper- ties of porous concrete modified with fine aggregate and fly ash were investigated comparing
with those of several ordinary road base materials. The results indicate that fine aggregate can improve
compressive strength and durability of porous concrete as road base material. Porous concrete,
Keywords: especially modified porous concrete with additional fine aggregate, has advantages over other road
Road base material base materials on erosion and shrinkage resistance. The image processing analysis also demonstrates
Porous concrete that fine aggregate enhances the conjoint point between the aggregates in porous concrete. And fly ash
Fine aggregate can significantly improve com- pressive strength and dry shrinkage resistance of porous concrete.
Permeability Furthermore, the results demonstrate that the total porosity of porous concrete shows a linear relation to
Pavement performance effective porosity, and a power func- tion relation exists between permeability and effective porosity.
This modified porous concrete can be used as road base course for the sponge city project and also
highway.
© 2017 Elsevier Ltd. All rights reserved.
1. Introduction
rial, the semi-rigid road base materials, e.g. cement stabilized gran-
ular materials or lime-fly ash stabilized granular materials, has not
Every summer, heavy rainfall could overwhelm the drainage
satisfactory anti-cracking and anti-erosion ability, so the water
systems of most cities in south China. On April 2, 2015, sixteen
damage become one of the most common failures of highway. Por-
cities in China have been identified by the central government to
ous concrete is studied as an alternative semi-rigid road base
participate in Sponge City pilot projects (Fig. 1) [1]. As a kind of
material which can drains out the water entering into the pave-
pervious material with a high proportion of macropores, the por-
ment structure to resolve the problem of water damage [3]. The
ous concrete has strong drainage and can recharge groundwater
physical and functional performances depend on aggregate and
to supply water resources [2], therefore, it has promising applica-
paste [4–7], and the main factors can be described as types and
tion to pavement, sidewalk and level ground. In China, high
sizes of aggregate, method of compaction, replacement of coarse
volume and overloading vehicles require the highway to have a
aggregate with sand and cement with supplementary cementitious
higher bearing capability. However, as prevalent type of road
materials (SCMs) [8–16].
base mate-
The aggregate gradation of porous concrete is a key issue affect-
ing its strength and permeability. Aggregate sized 9.5–12.5 mm
⇑ results in higher strength of porous concrete than aggregate sized
Corresponding author at: School of Material Science and Engineering, Wuhan
University of Technology, Wuhan 430070, China.
2.36–9.5 mm at the same porosity because of a higher amount of
E-mail address: shenwg@whut.edu.cn (W. Shen).
https://doi.org/10.1016/j.conbuildmat.2017.09.151
0950-0618/© 2017 Elsevier Ltd. All rights reserved.
14 G. Xu et al. / Construction and Building Materials 158 (2018) 141–148
2.Experiment
2.1. Materials
A commercial Ordinary Portland Cement P.O 32.5 and fly ash (FA) were
selected as cementitious materials to prepare porous concrete, and the properties
Fig. 1. Schematic diagram of sponge city [1]. are listed in Tables 1 and 2. Crushed limestone and diabase with various
gradations were used as coarse aggregate in this research, sizes of which ranged
from 2.36 to 26.5 mm. The whole kinds of coarse aggregate were used to study the
relationship of perme- ability coefficient and porosity of porous concrete. One
paste between conjoint points [2], while fine aggregate can kind of limestone was selected to investigate the influence of fine aggregate and
improve the distribution of cement paste and thus enhance the FA on the porous concrete and the properties of different road base materials,
which gradation curve is shown in Fig. 2. The specific gravity of limestone was
compressive strength and the flexural strength [3,8,17]. In terms
2.72, and the dry-rodded density was 1633 kg/m3. Artificial calcareous sand as
of permeability, larger aggregate makes the porous concrete form fine aggregate mainly ranged from
larger pores and achieve better connectivity thus better permeabil- 0.06 mm to 4.75 mm in size, and its gradation curve is shown in Fig. 2.
ity [18,19].The type of aggregate also affects the performances of
porous concrete obviously. Porous concrete prepared with air- 2.2. Methods
cooling electric arc furnace slag and steel slag as aggregate can
achieve better mechanical strength [8,20], while palm oil clinker 2.2.1. Image processing analysis
substituting natural aggregate decreases the compressive strength The pore size distribution of porous concrete section was measured with
image processing analysis. As shown in Fig. 3, firstly, digital photographs were
and abrasion resistance irrespective of the curing [21].
adjusted to gray mode, thus the pictures were transformed to two-value division
Typically, the increase of cement paste implies the decrease in by Max vari- ance, then contour tracking program was written to obtain
permeability coefficient [7,22,23]. Chindaprasirt et al. [24] used independent pore image, eventually, diameters and areas of pores were measured
cement paste with flow of 150–230 mm to prepare porous con- and calculated.
crete. Although high flowability cement paste improves the com-
pactability of porous concrete mixture, it has a tendency of 2.2.2. Porosity
Total porosity is defined as the volume of closed and accessible pores. As
enriching to bottom and clogging the pores of the concrete. shown in Eq. (1), the total porosity of porous concrete can be estimated using bulk
Supplementary cementitious materials, chemical admixtures density and theoretical density, and Zheng [43] has presented the equation to
and fibers are often used in porous concrete. The research indicates calculate the- oretical density. The masses of oven-dry specimens (m1) were
that silicon fume particles easily concentrated over a small region, weighed after they
which could not realize the benefit of silicon fume [17]. Together were dried at 60 °C for 24 h. The bulk volumes of specimens (v) were calculated
with diameters and heights of samples measured with Vernier caliper. Effective
with dispersion agent, silicon fume obviously improves mechanical porosity is the volume of accessible pores, which can be evaluated with Eq. (2)
properties and durability of porous concrete [13,17,25]. High- using the weight difference between a weight of oven dried specimen in air and a
strength (32–46 MPa) porous concretes were prepared by adding weight of water saturated specimen in water (m2).
silica fume, superplasticizer and polymer [26]. Furthermore, with qs
v t ¼ (1 - ) X 100 ð1Þ
q
m1 - m2
v (
¼ 1-
t
) X 100 ð2Þ
smaller sized aggregate used, t [28,29]. Latex,
much higher strength porous r polymer and fibers
con- a can efficiently
Reasonable content of rice husk s improve the
ash could enhance the s mechanical
compressive strength and tensile a properties and
strength. While not n freeze–thaw
all of pozzolanic material d durability [30–35],
can be used as and fibers also can
sumpplementary cemen- z reduce mass loss in
titious material to improve e Cantabro and
porous concrete, the o suface abrasion
mechanical prop- erties of l [34,35].
the porous concrete i The voids
marginally decreased with t content of pervious
the increased content of e concrete is usually
15–35% [36], and as
G. Xu et al. / Construction and Building Materials 158 (2018) 141–148
14
vw
drainage materials, the
interrelation between the q
porosity and permeability
Table 1
is an important issue to
Properties of Portland cement.
the material design of
porous concrete.
Neithalath [10] has Propert
studied porosity and pore
ies
structure of porous
concrete with different Retaine
lm
sieve
(%)
Normal consistency (%)
Setting time (min)
Initial
Final
Compressive strength (MPa)
7-days
28-days
Soundness Qualified
Table 2
put in Los Angeles machine, the tester ran for 300 rounds with a speed of 30–
Properties of fly ash.
33 r/min, then the remaining mass of specimen (m 1) was weighed. If the specimen
Properties FA was smashed, the mass of largest remainder was regard as m 1. The Cantabro loss
(DS) was calculated according to Eq. (4), three parallel samples were measured
Retained on 45 lm sieve (%) 11.7
for each data point.
m0 - m1
Normal consistency (%) 2 26.0 DS ¼ X 100 ð4Þ
Specific surface area (m /kg) 620
Water content (%) 0.3 m
0 %
Water demand (%) 93
Index of reactivity (%)
7-days 82 2.2.6 Scouring resistance
28-days 90 According to the test of the scouring resistance against water flow containing
Loss on ignition (%) 4.3 sand provided in test code for hydraulic concrete (DL/T5150-2001), the ratio of
mass loss was regarded as the evaluation parameter of scouring resistance.
where K is coefficient of permeability (cm/s); Q is the permeating water during 3. Results and discussion
time of t (cm3); L is the vertical distance of the measuring points of piezometric
tubes (cm);
- (h1 h2) is the meaning head pressure (cm); A is cross area of the 3.1. Pore distribution
specimen (cm2).
Mixture ID Cement FA Coarse aggregate Additional Fine aggregate Additional fine aggregate ratio (wt%) Water
Table 4
Mix proportions to determinate the relation of permeability to porosity.
Parameters P1 P2 P3 P4 P5
W/C 0.41 0.41 0.41 0.41 0.41
A/C 8:1 10:1 10:1 10:1 8:1/10:1
Kinds of gradation 40 39 1 1 9
Lithology of aggregate Diabase Diabase Limestone Limestone Diabase
Cement content (kg/m3) 220 180 180 180 220
Specimens source Lab Lab Lab Drilled core Full scale test
Specimen quantity 91 116 30 14 27
Table 5
Mix proportions of ordinary road base materials (kg/m 3).
Fig. 4. Cross section of porous concrete with different dosage of fine aggregate.
k ¼ ð20v Þ v% = ve(15–35%)
4:756
(6) - 0:3894 0.81 278 cm/s
:406
(7) [40] k ¼ 1:4 X 10-6 v 4:5 0.91 v% = va(20–32%) 12 cm/s
(8) [27] k ¼ 0:40v - 6:88 0.67 v% = vt(15–35%) 12 mm/s
(9) [27] k ¼ 0:32v - 3:11 0.87 v% = ve(15–35%) 12 mm/s
(10) [41] k ¼ 0:036e0:141v 0.93 v% = ve(20–30%) 9 cm/s
(11) [42] k ¼ 0:2927v - 4:97 0.75 v% = ve(15–30%) 6 cm/s
Fig. 11. Compressive strength and erosion mass loss of different concrete types.
Using porous concrete as road base material can solve the prob- 3.6. Dry shrinkage
lem of water damage of highway [3]. As shown in Fig. 11, scouring
resistance of various concretes was estimated according to DL/ Dry shrinkage is used to evaluate the anti-crack ability of vari-
T5150-2001 (Chinese standard). In terms of OCC, CFSG and CSG, ous road base materials. As shown in Fig. 12, dry shrinkage mainly
1) Fine aggregate increases the contact area of the conjoint
point among coarse aggregate to decrease the ratios of
pores that larger than 7050 lm and increase the ratios of
pores of 1050 lm–50 lm. A reasonable content of fine
aggregate should be considered to improve the conjoint
point.
2) Effective porosity has a linear relation with total porosity
and a power function with permeability coefficient respec-
tively. Compared with previous researches, this paper pro-
vides a power function with a large data base that can
preferably describe the relationship of permeability and
porosity.
3) The compressive strength of porous concrete is inferior to
that of other road base materials. However, 7 d
compressive strength of porous concrete can reach to 5
MPa with less cementitious materials, and fine aggregate
and FA is benefi- cial to improve the bond strength of
porous concrete.
4) In terms of pavement performance of porous concrete, the
Contabro loss at 28-days is only higher than dry-lean con-
Fig. 12. Dry shrinkage ratios of various road base materials. crete. The mass loss under water erosion is 1/5–1/6 of that
of other road base materials. And the dry shrinkage is lowest
among the ordinary road base materials. With the modifica-
tion of fine aggregate and fly ash, above properties would
obtain significant improvements. In general, porous concrete
has favorable performances in dynamic stability, scouring
resistance and volume stability, and it, especially modified
porous concrete, presents obvious advantages as road base
course for sponge city project and highway.
Acknowledgements
[31]