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INDUSTRIAL VALVE

FACTORY

KINGDOM OF SAUDI ARABIA

COATING BOOTH SYSTEM


SCOPING PAPER

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PREFACE

The purpose of this scoping paper is to give the Coating Booth


manufacturer an idea of what system is required. The manufacturer is
free to give technical recommendation & alternative solutions.

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1. OBJECTIVE: To establish a Paint Booth (Coating Booth) for Industrial Valve Factory.

2. PRODUCT TO BE PAINTED: Industrial Valves

3. SIZES & WEIGHT

SPECS GATE VALVE GLOBE VALVE CHECK VALVE BALL VALVE


Smallest 2” 2” 2” 2”
Size (in)
Largest 20” 12” 24” 20”
Smallest 20 25 5 15
Weight (Kg)
Largest 2850 1000 1000 3250
Dimension
Smallest 480 400 70 230
Height (mm)
Largest 3350 2000 1050 1900
Smallest 200 200 38 152
Width (mm)
Largest 1500 400 500 850
Smallest 160 220 70 216
Length (mm)
Largest 1410 900 1050 1200

4. MATERIAL OF VALVE: Cast Carbon Steel

5. PRODUCTION (PER ONE 8 HOUR SHIFT)


Smallest Valve : 80 (Desired)
Largest Valve : 24 (Desired)
Other production target may be specified by paint booth manufacturer.

6. COATING TYPE:
Option 1: Wet Coating
Option 2: Dry (Powder) Coating

7. NUMBER OF CHAMBERS (THREE):


a) No. 1: Surface Preparation
b) No. 2: Coating
c) No. 3: Drying
8. DRYING METHOD: As per Manufacturer Design.

9. POWER SUPPLY AT SITE: 380 Volt, 60 Cycle

10.VENTILATION SYSTEM: Required

11.VENTILATION FILTRATION SYSTEM: Required

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12.SPACE AVAILABLE:
37.30 m Wide
13.05 m Long
8.20 m Height (Eave Level)
(If above space is not adequate, the manufacturer shall specify the minimum space
needed)

13.MAXIMUM NUMBER OF MANPOWER (PER ONE 8 HOUR SHIFT): 03 (Desired)

14.CONVEYOR BELT: Required

15.WARRANTY: One Year (or More)

16.SPARE PARTS: One Year Supply

17.OPERATION MANUAL (IN ENGLISH): Required

18.MAINTENANCE MANUAL (IN ENGLISH): Required

19.SPARE PARTS MANUAL (IN ENGLISH): Required

20.AVAILABILITY OF SALES AGENT IN SAUDI ARABIA: Manufacturer to advice if he has Sales


Agent in Saudi Arabia.

21.INSTALLATION & COMMISSIONING OF PAINT SYSTEM : Paint Booth Manufacturer to


advice how he will Install and Commission the system.

22.TRAINING OF VALVE FACTORY PERSONNEL : Paint Booth Manufacturer to advice how he


will train the Valve Factory Personnel.

23.TYPE OF PAINT TO BE USED :


Option 1 Powder (Dry) Paint: To be specified by Manufacturer
Option 2 Wet Paint: To be specified by Manufacturer

24.DELIVERY PERIOD AFTER CONTRACT SIGNING : To be specified by Paint Booth


Manufacturer (in days).

25.INSTALLATION & COMMISSIONING PERIOD : To be specified by Paint Booth


Manufacturer (in days).

26.TRAINING PERIOD FOR VALVE PERSONNEL : To be specified by Paint Booth


Manufacturer (in days).

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27.FINANCIAL QUOTATION :
a. Paint Booth System Cost in US $
b. Shipping & Insurance Cost (CIF – Dammam, Saudi Arabia) in US $
c. Installation / Commissioning Cost in US $
d. Training Cost in US $
e. One Year Supply Spare Parts Cost in US $
f. Total Cost in US $

28.SAFETY : Spray paint involves potential fire risk from both solvent and overspray deposits. It
also provides a health risk to the painter. Therefore Safe disposal required.

29.POLLUTION : The air exhausted from the paint shop must be free of paint.

30.QUALITY : Over spray and dust particles in the atmosphere may settle on wet painted
components. We need a spray paint booth to eliminate it settling on wet painted
components.

31.REPAIR & MAINTENANCE WITHIN WARRANTY PERIOD : Manufacturer to advice how to


fix problem in the Paint Booth System during Warranty Period.

32.REPAIR & MAINTENANCE AFTER WARRANTY PERIOD : Manufacturer to advice how to


fix problem in the Paint Booth System after Warranty Period.

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