SUMMER TRAINING DIE TECH INDIA PVT LTD

MAMBAKKAM SRIPERABUDUR

SUBMITTED BY

Mr. MOTHI.M

(REG.NO:113018631031)

OF

DEPARTMENT OF MANAGEMENT SCIENCES

VEL TECH HIGH TECH DR. RANGARAJAN DR. SAKUNTHALA ENGINEERING COLLEGE

(ACCREDITED BY NBA & ISO 9001:2008 CERTIFIED INSTITUTION)

(APPROVED BY AICTE, NEW DELHI & AFFILIATED TO ANNA UNIVERSITY)

AVADI, CHENNAI-600 062

A SUMMER TRAINING REPORT

SUBMITTED TO THE

FACULTY OF MANAGEMENT STUDIES

IN PARTIAL FULFILLMENT OF THE REQUIREMENT FOR THE AWARD OF THE DEGREE OF

MASTER OF BUSINESS ADMINISTRATION

ANNA UNIVERSITY, CHENNAI-600 025

JUNE – 2019
 “SUMMER TRAINING REPORT AT AIRPORTS AUTHORITY OF INDIA-

CHENNAI AIRPORT”

SUBMITTED TO THE

DEPARTMENT OF MANAGEMENT SCIENCES

ANNA UNIVERSITY, CHENNAI

IN THE PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE AWARD OF THE DEGREE OF

MASTER OF BUSINESS ADMINISTRATION

BY

Mr. MOTHI.M

(REG.NO:113018631031)

UNDER THE GUIDANCE OF

Dr. SARAVANAN MAGESAN

DEPARTMENT OF BUSINESS ADMINISTRATION

 VELTECH HIGH TECH

DR. RANGARAJAN DR. SAKUNTHALA ENGINEERING COLLEGE

APPROVED BY AICTE, AFFILIATED TO ANNA UNIVERSITY, CHENNAI, ISO 9001:2008 CERTIFIED

INSTITUTION,

ACCREDITED BY NBA, NEW DELHI AND ACCREDITED BY NAAC WITH “A”GRADE & CGPA OF 3.27

#60 AVADI – VEL TECH ROAD, CHENNAI – 600 062. TAMIL NADU, INDIA

BONAFIDE CERTIFICATE

This is to certify that the Summer training report at “DIE TECH INDIA PVT LTD” is the Bonafide work of
Mr. MOTHI.M (Reg.no. 113018631031), who carried out the research under my supervision. Certified
further that to the best of my knowledge the work reported herein does not form part of any other
training report or dissertation on the basis of which a degree was conferred on an earlier occasion on
this or any other candidate.

DR.SURESH KUMAR MBA,Ph.D Dr.SARAVANAN

MAGESHAN

HOD PROJECT GUIDE

Submitted to project and viva examination held on ____________

Internal examiner
 ACKNOWLEDGEMENT

I am highly indebted and grateful to the Founder Chairman Col. Prof.Vel.Shri.Dr.R. Rangarajan, B.E.
(Elect), B.E. (Mech), M.S. (Auto), Ph.D., Vice-President Mr. K. V. D. Kishore Kumar, M.B.A (U.S.A) and
Principal DR.E.Kamalanaban., ME., Ph.D. for giving me the opportunity to undertake the project.

I feel proud to thank my organizational guide MR. E. JERESH RAJADURAI , (HR) for his valuable guidance,
suggestions and support during project.

I wish to express my deep sense of gratitude to Dr.Suresh kumar MBA,Ph.D HOD, Department of
Management Sciences, Vel Tech High Tech Dr.Rangarajan& Dr.Sakunthala Engineering College for her
valuable suggestions during the course of the study.

I am indeed grateful to my project guide Dr.SARAVANAN MAGESHAN Department of Management

Studies, Vel Tech High Tech Dr.Rangarajan & Dr.Sakunthala Engineering College for supporting me
through proper direction and guidance in a flexible manner to bring out this project as successful one.
 DECLARATION

I, Mr. MOTHI.M (Reg No: 113018631031) II year MBA of VEL TECH HIGH TECH DR.RANGARAJAN
DR.SAKUNTHALA ENGINEERING COLLEGE hereby declare that the Summer Training Report at DIE TECH
INDIA PVT LTD in partial fulfillment of requirements of Anna university for the award of the degree in
Master of Business Administration is my original work and that it has not formed the basis for the
award of any degree, associate ship, fellowship, diploma or any other similar title.

MOTHI.M
1. INDUSTRY PROFILE

1.1 INTRODUCTION

Die tech india pvt ltd was established in the year 1995 and has designed
and manufactured over 3600+ for PDC and LPDC and GDC dies for aluminium
components for all major OEM and tier one customers with the help of :

 Competent design team

 Experienced toolmakers
 Experienced skilled and workforce
 State of art manufacturing including 5 Axis CNC machines
 In house development automated software auto mold base (ABM)
 Blue light scanner (reverse engineering)
 In house heat treatment shop
 In house trial machine facility from 250T to 2200T

1.2 PROCESS FLOW:

Purchase order marketing designing raw material
purchase sizing, lifting , cooling ,fixing holes drilling rough machining
(BHT) inspection Heat treating Inspection Finish machining
EDM wire EDM GOM CMM Wire EDM GOM CMM
Assembly (Matching) WEDM Assembly (spotting) Trials
Dispatch.
1.3 PROCESS FLOW EXPLANATION:
 The customer gives the process order to the marketing
department.
 The marketing department calculates all the process cost and
gives the estimation to the customer for the confirmation.
 After the confirmation from the customer the project is launch to
the design department.
 The design department develops the required designs and they
order the required raw material.
 Raw materials are purchased and handed over the machine
department.
 The machine department start the sizing process.
 Then the required lifting, cooling and fixing holes are drilled.
 Then the rough profile is given.
 After the inspection the job is sent for the heat treatment.
 After another inspection the finish profile is given then the job is
sent to the EDM department for the complex profile and wire
EDM drilling.
 Then the job is send to analysis department for GOM and CMM
then the required correction are made.
 Then the job is sent to the assembly department for checking the
matching and the required corrections are made.
 Then the spotting is checked.
 After the correction the die is sent for trial and required
correction are made.
 After all the required corrections the finished job is ready for
dispatch.
1.4 Machines:
DIE SPOTTING MACHINES:
It is used to check the proper mating of MD & FD. the projected
area of MD is painted with the spotting Dye. Then the mating is done and check
whether the dye is evenly applied to the projected area of the FD. If not the
required grinding or welding is done.

GUN DRILLING:
 Gun drilling is used for drilling long holes upto 1meter. the chips are
removed by the magnetic staircase.
 The coolant oil is supplied through the tool.
 The accuracy is more in this process.
 Different diameter can be achieved by different diameter tools.
 The electromagnetic bed is used to hold the job.
 The gun drilling creates less vibration and thus wear is reduced.
HORIZONTAL BORING MACHINE:
It is used for sizing correction drilling and tapping of housing.

DRILLING MACHINE:
It is used for performing reaming, drilling, chamfering and sinking.
METAL ENGRAVING:
 The metal engraving machine is used to print letters and numbers on the
metal.
CNCs:

CNC machines used are:

 CNC lathe
 CNC VMC
 5 Axis CNC
 CNC horizontal boring.
EDM:
 The EDM stands for electrical discharge machine. It removes metal
by the force generated by the electrical voltage.
 In this machine the work piece acts as cathode and electrode used acts
as anode.
 The electrode is machined externally for required profile than the
machining is carried out and the required profile is obtained.

WIRE EDM:

 The principle is similar to EDM but instead of the electrode the wire is
used for machining. It can only used for through profiles
 Before using wire it should be drilled using EDM drill for giving a path
for the wire to move

GRINDING MACHINES:
The grinding is classified into:
1. horizontal grinding.
2. cylindrical grinding.
Only horizontal grinding operations done in this company. The cylindrical
grinding operations are given outside.
ANALYSIS MACHINES:
GOM:
 GOM stands for geometrical optical measuring.
 It scans the finished job and converts it into the computer 3D
model.
 This developed the 3D model is compared with the 3D
design given by the design department.
 This gives the errors in the machining process and sent for
corrections.
 

CMM:
 CMM stands for co-ordinate measuring machines.
 Unlike GOM it cannot develop a 3D model but it is more accurate.
 It is uses a pobe for measuring the dimensions.
 

PDC MACHINES:
 It stands for pressure die casting machine.
  It is used for trials

STRESS RELIEVING:

It heats the work piece for temperature below the critical point and
perform furnace cooling (slow cooling).

GAS NITRIDING:

In this process ammonia gas is used for nitriding process. since it is gas
nitriding, the nitrogen gas diffused in the work piece.
DIE CASTING:
Die casting is also known as millisecond process. The process of creating a
casting a casting is quick process.
TYPES OF CASTING:
Hot chamber die casting
Cold chamber die casting

 HOT CHAMBER DIE CASTING:

It is used for metals low melting temperature. Example: lead zinc.

 COLD CHAMBER DIE CASTING:

It is used for metals high melting temperature. Example: aluminium,
mercury.

REQUIREMENTS FOR DIE CASTING:

 Machine with required tonnage and facilities.

 Melting source.
 Well designed die.
 Required alloys.

DIE CASTING PROCESS PARAMETERS:

 First phase
 Second phase
 Third phase
 Intensification
 Metal temperature 660-680
  Water cooling
 Die matching
 Biscuit thickness

DIE CASTING DEFECTS:

 Die not properly matching

 Die flashing
 Porosity
 Casting catch up
 Chill vent catch up
 Not running in auto cycle
 Full shot not coming

DESIGNING:

 QAD CAD
 Die design
 flow design

QAD CAD:
This team gets the design from the customer and make the proper
correction as per the process is available in the company. The customer designers
will not be considering the process which will be carried out in the company. After
making the corrections, the product design sent to the die designing team.
DIE DESIGN:
This team prepares the design for the die insert. After preparing the die
design, it is sent to the flow design department.

FLOW DESIGN:

This team takes input from the die design and QAD CAD design teams to
design the pure vent, runner, gates, chill vents and overflow. They carry out this by
changing the cross sectional area of flow path to maintain even pressure, even
cooling and solidification and neglect porosity. This done by software flow 3D
model. This software helps in running the simulation of the flowing fluid and
check the pressure, velocity magnitude, temperature and air trapped they calculate
the machine tonnage required for PDC process.

FORMULA:

Tonnage (based on project area) = (total project area) (factor of-

safety ) (specific injection pressure ) / 1000

Tonnage (based on injection force) = (total project area) (factor of

safety) (maximum injection pressure with intensification) /1000

After the flow department finishes the design, all the required designs
are assembled and dimensions are given for the standard parts of aluminium die.
This inputs are taken by the AMB software (AUTO MOLD BASE) and the mold
base and the housing design developed by the software.
1.5 VISION:

To become a globally recognised tool room for die casting mould with
cutting edge technology, emphasizing incremental innovation with an empowered
team for creating value to customers.

1.6 MISSION:

To achieve global standards for design and manufacturing of dies to meet,

customer expectation and demands through

 Total productive maintenance

 Advanced design and manufacturing
2.0 PRODUCT PROFILE:

2.1 CDC DIES

PART NAME : Clutch housing

CUSTOMER NAME : SCL

COMP. WEIGHT :13.50 kg

NUMBER OF CAVITIES: single.


PART NAME : Flywheel housing

CUSTOMER NAME:SCL

WEIGHT : 19 kg

NO OF CAVITIES : single

PART NAME : my 4.5 die no 4

CUSTOMER NAME : SCL

WEIGHT : 750 Grams

 2.2 PDC DIES:

PART NAME :throttle body

CUSTOMER NAME :Ucal Fuel Systems

WEIGHT :0.35 kilograms

TONNAGE :250 T
PART NAME :vaccum booster

CUSTOMER NAME :scl

TONNAGE :250 tone

WEIGHT :0.25
PART NAME :pdc turbo

CUSTOMER NAME : scl

TONNAGE :250 T

WEIGHT :0.60 kg
 2.3 LPDC DIES

NAME :multi cylinder head

NAME :no 40 cyl .head cavity c1

CUSTOMER NAME : Tvs motors co ltd

WEIGHT :2.0 kg

SUMMER TRAINING DIE TECH INDIA PVT LTD

MAMBAKKAM SRIPERABUDUR

SUBMITTED BY

Mr. ARIF SI
 (REG.NO:113018631004)

OF

DEPARTMENT OF MANAGEMENT SCIENCES

VEL TECH HIGH TECH DR. RANGARAJAN DR. SAKUNTHALA ENGINEERING COLLEGE

(ACCREDITED BY NBA & ISO 9001:2008 CERTIFIED INSTITUTION)

(APPROVED BY AICTE, NEW DELHI & AFFILIATED TO ANNA UNIVERSITY)

AVADI, CHENNAI-600 062

A SUMMER TRAINING REPORT

SUBMITTED TO THE

FACULTY OF MANAGEMENT STUDIES

IN PARTIAL FULFILLMENT OF THE REQUIREMENT FOR THE AWARD OF THE DEGREE OF

MASTER OF BUSINESS ADMINISTRATION

ANNA UNIVERSITY, CHENNAI-600 025

JUNE – 2019

“SUMMER TRAINING REPORT AT AIRPORTS AUTHORITY OF INDIA-

CHENNAI AIRPORT”

SUBMITTED TO THE

DEPARTMENT OF MANAGEMENT SCIENCES

 ANNA UNIVERSITY, CHENNAI

IN THE PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE AWARD OF THE DEGREE OF

MASTER OF BUSINESS ADMINISTRATION

BY

Mr. ARIF SI

(REG.NO:113018631004)

UNDER THE GUIDANCE OF

Dr. H. MOIDEEN BATCHA

DEPARTMENT OF BUSINESS ADMINISTRATION

VELTECH HIGH TECH

DR. RANGARAJAN DR. SAKUNTHALA ENGINEERING COLLEGE

APPROVED BY AICTE, AFFILIATED TO ANNA UNIVERSITY, CHENNAI, ISO 9001:2008 CERTIFIED

INSTITUTION,

ACCREDITED BY NBA, NEW DELHI AND ACCREDITED BY NAAC WITH “A”GRADE & CGPA OF 3.27

#60 AVADI – VEL TECH ROAD, CHENNAI – 600 062. TAMIL NADU, INDIA
 BONAFIDE CERTIFICATE

This is to certify that the Summer training report at “DIE TECH INDIA PVT LTD” is the Bonafide work of
Mr.ARIF SI (Reg.no. 113018631004), who carried out the research under my supervision. Certified
further that to the best of my knowledge the work reported herein does not form part of any other
training report or dissertation on the basis of which a degree was conferred on an earlier occasion on
this or any other candidate.

DR.SURESH KUMAR MBA,Ph.D Dr.H.MOIDEEN

BATCHA

HOD PROJECT GUIDE

Submitted to project and viva examination held on ____________

Internal examiner
 ACKNOWLEDGEMENT

I am highly indebted and grateful to the Founder Chairman Col. Prof.Vel.Shri.Dr.R. Rangarajan, B.E.
(Elect), B.E. (Mech), M.S. (Auto), Ph.D., Vice-President Mr. K. V. D. Kishore Kumar, M.B.A (U.S.A) and
Principal DR.E.Kamalanaban., ME., Ph.D. for giving me the opportunity to undertake the project.

I feel proud to thank my organizational guide MR. E. JERESH RAJADURAI , (HR) for his valuable guidance,
suggestions and support during project.

I wish to express my deep sense of gratitude to Dr.Suresh kumar MBA,Ph.D HOD, Department of
Management Sciences, Vel Tech High Tech Dr.Rangarajan& Dr.Sakunthala Engineering College for her
valuable suggestions during the course of the study.

I am indeed grateful to my project guide Dr.H.MOIDEEN BATCHA Department of Management Studies,

Vel Tech High Tech Dr.Rangarajan & Dr.Sakunthala Engineering College for supporting me through
proper direction and guidance in a flexible manner to bring out this project as successful one.
 DECLARATION

I, Mr. ARIF.SI (Reg No: 113018631004) II year MBA of VEL TECH HIGH TECH DR.RANGARAJAN
DR.SAKUNTHALA ENGINEERING COLLEGE hereby declare that the Summer Training Report at DIE TECH
INDIA PVT LTD in partial fulfillment of requirements of Anna university for the award of the degree in
Master of Business Administration is my original work and that it has not formed the basis for the
award of any degree, associate ship, fellowship, diploma or any other similar title.

ARIF.SI
1. INDUSTRY PROFILE

1.1 INTRODUCTION

Die tech india pvt ltd was established in the year 1995 and has designed
and manufactured over 3600+ for PDC and LPDC and GDC dies for aluminium
components for all major OEM and tier one customers with the help of :

 Competent design team

 Experienced toolmakers
 Experienced skilled and workforce
 State of art manufacturing including 5 Axis CNC machines
 In house development automated software auto mold base (ABM)
 Blue light scanner (reverse engineering)
 In house heat treatment shop
 In house trial machine facility from 250T to 2200T

1.2 PROCESS FLOW:

Purchase order marketing designing raw material
purchase sizing, lifting , cooling ,fixing holes drilling rough machining
(BHT) inspection Heat treating Inspection Finish machining
EDM wire EDM GOM CMM Wire EDM GOM CMM
Assembly (Matching) WEDM Assembly (spotting) Trials
Dispatch.
1.3 PROCESS FLOW EXPLANATION:
 The customer gives the process order to the marketing
department.
 The marketing department calculates all the process cost and
gives the estimation to the customer for the confirmation.
 After the confirmation from the customer the project is launch to
the design department.
 The design department develops the required designs and they
order the required raw material.
 Raw materials are purchased and handed over the machine
department.
 The machine department start the sizing process.
 Then the required lifting, cooling and fixing holes are drilled.
 Then the rough profile is given.
 After the inspection the job is sent for the heat treatment.
 After another inspection the finish profile is given then the job is
sent to the EDM department for the complex profile and wire
EDM drilling.
 Then the job is send to analysis department for GOM and CMM
then the required correction are made.
 Then the job is sent to the assembly department for checking the
matching and the required corrections are made.
 Then the spotting is checked.
 After the correction the die is sent for trial and required
correction are made.
 After all the required corrections the finished job is ready for
dispatch.
1.4 Machines:
DIE SPOTTING MACHINES:
It is used to check the proper mating of MD & FD. the projected
area of MD is painted with the spotting Dye. Then the mating is done and check
whether the dye is evenly applied to the projected area of the FD. If not the
required grinding or welding is done.

GUN DRILLING:
 Gun drilling is used for drilling long holes upto 1meter. the chips are
removed by the magnetic staircase.
 The coolant oil is supplied through the tool.
 The accuracy is more in this process.
 Different diameter can be achieved by different diameter tools.
 The electromagnetic bed is used to hold the job.
 The gun drilling creates less vibration and thus wear is reduced.
HORIZONTAL BORING MACHINE:
It is used for sizing correction drilling and tapping of housing.

DRILLING MACHINE:
It is used for performing reaming, drilling, chamfering and sinking.
METAL ENGRAVING:
 The metal engraving machine is used to print letters and numbers on the
metal.
CNCs:

CNC machines used are:

 CNC lathe
 CNC VMC
 5 Axis CNC
 CNC horizontal boring.
EDM:
 The EDM stands for electrical discharge machine. It removes metal
by the force generated by the electrical voltage.
 In this machine the work piece acts as cathode and electrode used acts
as anode.
 The electrode is machined externally for required profile than the
machining is carried out and the required profile is obtained.

WIRE EDM:

 The principle is similar to EDM but instead of the electrode the wire is
used for machining. It can only used for through profiles
 Before using wire it should be drilled using EDM drill for giving a path
for the wire to move

GRINDING MACHINES:
The grinding is classified into:
1. horizontal grinding.
2. cylindrical grinding.
Only horizontal grinding operations done in this company. The cylindrical
grinding operations are given outside.
ANALYSIS MACHINES:
GOM:
 GOM stands for geometrical optical measuring.
 It scans the finished job and converts it into the computer 3D
model.
 This developed the 3D model is compared with the 3D
design given by the design department.
 This gives the errors in the machining process and sent for
corrections.
 

CMM:
 CMM stands for co-ordinate measuring machines.
 Unlike GOM it cannot develop a 3D model but it is more accurate.
 It is uses a pobe for measuring the dimensions.
 

PDC MACHINES:
 It stands for pressure die casting machine.
  It is used for trials

STRESS RELIEVING:

It heats the work piece for temperature below the critical point and
perform furnace cooling (slow cooling).

GAS NITRIDING:

In this process ammonia gas is used for nitriding process. since it is gas
nitriding, the nitrogen gas diffused in the work piece.
DIE CASTING:
Die casting is also known as millisecond process. The process of creating a
casting a casting is quick process.
TYPES OF CASTING:
Hot chamber die casting
Cold chamber die casting

 HOT CHAMBER DIE CASTING:

It is used for metals low melting temperature. Example: lead zinc.

 COLD CHAMBER DIE CASTING:

It is used for metals high melting temperature. Example: aluminium,
mercury.

REQUIREMENTS FOR DIE CASTING:

 Machine with required tonnage and facilities.

 Melting source.
 Well designed die.
 Required alloys.

DIE CASTING PROCESS PARAMETERS:

 First phase
 Second phase
 Third phase
 Intensification
 Metal temperature 660-680
  Water cooling
 Die matching
 Biscuit thickness

DIE CASTING DEFECTS:

 Die not properly matching

 Die flashing
 Porosity
 Casting catch up
 Chill vent catch up
 Not running in auto cycle
 Full shot not coming

DESIGNING:

 QAD CAD
 Die design
 flow design

QAD CAD:
This team gets the design from the customer and make the proper
correction as per the process is available in the company. The customer designers
will not be considering the process which will be carried out in the company. After
making the corrections, the product design sent to the die designing team.
DIE DESIGN:
This team prepares the design for the die insert. After preparing the die
design, it is sent to the flow design department.

FLOW DESIGN:

This team takes input from the die design and QAD CAD design teams to
design the pure vent, runner, gates, chill vents and overflow. They carry out this by
changing the cross sectional area of flow path to maintain even pressure, even
cooling and solidification and neglect porosity. This done by software flow 3D
model. This software helps in running the simulation of the flowing fluid and
check the pressure, velocity magnitude, temperature and air trapped they calculate
the machine tonnage required for PDC process.

FORMULA:

Tonnage (based on project area) = (total project area) (factor of-

safety ) (specific injection pressure ) / 1000

Tonnage (based on injection force) = (total project area) (factor of

safety) (maximum injection pressure with intensification) /1000

After the flow department finishes the design, all the required designs
are assembled and dimensions are given for the standard parts of aluminium die.
This inputs are taken by the AMB software (AUTO MOLD BASE) and the mold
base and the housing design developed by the software.
1.5 VISION:

To become a globally recognised tool room for die casting mould with
cutting edge technology, emphasizing incremental innovation with an empowered
team for creating value to customers.

1.6 MISSION:

To achieve global standards for design and manufacturing of dies to meet,

customer expectation and demands through

 Total productive maintenance

 Advanced design and manufacturing
2 PRODUCT PROFILE

2.1 CDC DIES

PART NAME : Clutch housing

CUSTOMER NAME : SCL

COMP. WEIGHT :13.50 kg

NUMBER OF CAVITIES: single.


PART NAME : Flywheel housing

CUSTOMER NAME:SCL

WEIGHT : 19 kg

NO OF CAVITIES : single

PART NAME : my 4.5 die no 4

CUSTOMER NAME : SCL

WEIGHT : 750 Grams

 2.2 PDC DIES:

PART NAME :throttle body

CUSTOMER NAME :Ucal Fuel Systems

WEIGHT :0.35 kilograms

TONNAGE :250 T
PART NAME :vaccum booster

CUSTOMER NAME :scl

TONNAGE :250 tone

WEIGHT :0.25
PART NAME :pdc turbo

CUSTOMER NAME : scl

TONNAGE :250 T

WEIGHT :0.60 kg
 2.3 LPDC DIES

NAME :multi cylinder head

NAME :no 40 cyl .head cavity c1

CUSTOMER NAME : Tvs motors co ltd

WEIGHT :2.0 kg

3 DEPARTEMENT PROFILE
 3.1 RESEARCH AND DEVELOPMENT:
R&D is an important means for achieving future growth and
maintaining a relevant product in the market there is a misconception that
R&D is the domain of the high technology firms are the big pharamaceutical
companies. Infact most established consumer goods companies dedicate a
significant part of their resources towards developing new versions of
product or improving existing designs.

The major functions of R&D department are:

1. designing
2. sketching
3. quality check
4. innovation
5. product maintenance
6. new product research
7. promoting the mission
8. growth in sales.

3.2 PURCHASING:
One role of the purchasing department is to procure all necessary materials
for productions or daily operation of the company or government organizations for
a manufacturing company this might include raw materials such as iron, steel,
aluminium or plastics but it also might includes tools, machinery, delivery trucks
or even the office supplies needed for the secretaries and the sales team. In retail
environment the purchasing department makes sure there is always sufficient
product on the shelves or in the warehouses to keep the customers happy and keep
the store well stocked. With the small business it is especially important to keep
inventory ordering at a reasonable level; investing large amount of capital in
excess stock could result in storage problems and in a shortage of capital for other
expenditures such as advertising or R&D. purchasing also oversees all of the
vendors that the supply a company with the items it needs to operate properly.

The functions of purchasing department are:

1. sample verification
2. comparison of suppliers
3. selection of source of supply
4. receiving of quotations
5. making delivery at prompt time
6. verification of invoice
7. inspection of incoming materials
8. maintaining purchasing records
9. assessment of demand
10. reporting to top management.

3.3 PRODUCTION:

A production line is a set of sequential operations established in a factory

whereby materials are put through a referring process to produce an end product
that is suitable for onward consumption; or components are assembled to make a
finished article.
Typical raw material such as metal ores or agricultural products such as foodstuffs
or textile source plants require a sequence of treatments to render them useful
material has to be separated from husks or contains and then treated for onwards
sale.
The functions of production department:
1. Maintenance of machine tools
2. Machining according to models
3. Reducing the defects
4. Total cost aggregate
5. Internal logistics
6. Setting standards
7. Providing materials
8. Stocking all necessary tools.

3.4 HUMAN RESOUCE

HR is a term used to describe the individuals who comprise the workforce

of an organization HR strategy should maximize financial risk. HR seeks to
achieve this by aligning the supply of skilled and qualified individuals and the
capabilities of the current workforce, with the organization’ s ongoing and future
business plans and requirements to maximize return on investment and secure
future survival and success.

The functions of the HR department:

1. Recruitment
2. Training and development
3. Welfare
 4. Event management
5. Performance appraisal
6. Issuing id cards
7. Coordinating for industrial visits and projects etc.

3.5 FINANCE DEPARTMENT

The activities expected from dept cover a wide range from basic
bookkeeping to providing information to assisting managers in making strategic
decisions. What to expect from your finance dpet will depend largely on factors
such as how much involvement the owner\manager has in the organization. The
finance dept is also responsible for management of the organizations cash flow and
ensuring there are enough funds available to meet the day to day payments.

The functions of finance department:

1. Approval of budget
2. Travel expense
3. Product pricing
4. Petty cash maintenance
5. Clearing of bills
6. Salary process
7. Advance payments
8. Financial management
9. Management of investment
10.Management of financial risk
11.Prepare budget.
3.6 ADMISTRATION
An administration dept is responsible for providing administrative aid in
five areas of a business: information management system, HR, payroll, acquisition
and communication. The goal of administrative dept is to keep the all dept with in
a business operating at maximum capacity.
The functions of administrative department:
1. General office management and running
2. Transport management
3. Registry management
4. Assets management
5. Property management
6. Security and safety.
 OBSERVATION

1. Proper coordinating with the management

2. Mobile phones are strictly prohibited
3. Separate systems for the employees
4. Salary calculated through payroll basis
5. International standard is followed as far as quality is concerned
6. Safety is given main preference
7. Feedback are taken after training the employees
8. Quality of the product is assured by doing quality tests
9. Excellent training and development system
10.Employee performance appraisal is provided
11.No discrimination for race, religion, etc
12.Annual medical checkup for employees
13.Cleanliness and orderly ness[ japanise 5s principles ]
14.Products are maintained based on customer preference.
 CONCLUSION

The Study Conducted At The Die TECH INDIA PVT LTD which is the market
leader in the production engine shields and dies in india, helped in getting a wider
look about the business environment and managing organization. It was the general
study regarding all functions and aspects of DIE TECH it is found that the
company is having a good working environment and cordial relationship is
maintained between all the departments for the smooth functioning and
achievement of the organization goals to maintain the company brand image
among the customers