3M High Voltage - and - Grid Automation Growing - Our - Future - CEE February 2015 Presentation

High Voltage & Sensored Cable Accessories
Combined
1 3M Confidential. 17 February
© 3M 2015. All Rights Reserved.
3M At a Glance
Year-end 2013
Sales R&D Expenditures

Worldwide……………...$30.9 billion For 2013 …...………..…….… $1.7 billion
International Total last 5 years ..………..… $7.6 billion
(64% of total)…………..$19.8 billion
Patents issued
Earnings Worldwide in 2013: 3,330
Net income …………….. $4.7 billion Cumulative through 2014: 100,000+
Dividends
Paid every quarter since 1916.
Capital Expenditures
Currently $3.42 / share For 2013 …...………..…….…. $1.7 billion
Total last 5 years ..…………... $6.5 billion
Corporate Contributions
$60 million (in U.S.)
Employees
Worldwide…..……… ..………~ 88,000
(40% U.S. / 60% International)
(8,400 researchers worldwide)
3M Business Groups
Industrial Health Care Consumer Safety & Electronics &

Graphics Energy
$9.6 B $5.0 B $4.2 B $5.5 B $5.7 B
The Most Innovative Companies in the World
3M earned a top spot

in the annual survey conducted by
Booz & Company among business
leaders to determine the most
innovative companies of the world
Source:
Booz & Company, 2013
Technology at 3M is Owned and Leveraged by All
Ab  46 Technology
Abrasives Platforms
 Intellectual
Ad Fi Md property belongs to
Adhesives Films
3M, not Medical Data
Management
a single business
Am Fl Ec Mf  Businesses
Advanced Fluoro- Energy Mechanical
Materials materials
combine multiple Components Fasteners
Ce Nt Ac Fe Mi platforms to build
Ceramics Nano- unique product Acoustic Flexible Microbial
Detection
solutions
technology Control Electronics and Control
Co Nw Mo Pe Rp An Fc Pr Bi Fs Op  85 laboratories
globally
Advanced Nonwoven Molding Predictive Radiation Analytical Flexible Process Biotech Filtration, Opto-
Engineering & Converting & Design & Separation,
Composites Materials Modeling Processing Packaging Control Purification electronics
Do Po Mr Pm Su As In Se Dd Im Tt  30 Customer
Dental &
Orthodontic
Porous Micro- Polymer Surface Technology
Application Inspection & Sensors Drug Imaging Track and
Centers around the

Materials & replication Processing Modification Software Measurement Delivery Trace
Materials Membranes
Em Sm Pd Pp Vp Es Is We Di Lm Wo world
 100,000th patent
Electronic Specialty Particle & Precision Vapor Electronics & Integrated Accelerated Display Light Wound
Dispersion Systems &
Materials Materials Processing Processing Processing Software Design Weathering Management Management
Materials Processing Capabilities Applications issued May, 2014

46 complementary technology platforms are the foundation for nearly everything we do
3M Innovation Model
A global market leader and provider of innovative, high quality & valued-brand electrical products for
these applications and markets:
Connecting Terminating Insulating Sealing Conducting
Electrical OEM Electrical Electric Utility

Construction & Maintenance
History of Innovation
High Voltage Underground Cable Accessories (69kV – 145kV)
 Overview
― Definitions (IEEE and IEC)
― HV – Where, Why and Who
― HV cabling systems
 Product overview
 69kV Porcelain Termination Replacement Program
 Resources
Definitions of Voltage Classes for HV Products
• IEEE and IEC use different nomenclature to refer to the voltage classes
- IEEE use the phase to phase voltage to define different voltage classes
- 69 kV, 115 kV, 138 kV, 161 kV, 230 kV, 345 kV
- IEC uses a combination of voltages to define different voltage classes

- Uo / U ( Um ): Uo is phase to ground, U is phase to phase, Um max system voltage
- 36/66 (72.5 ) kV, 64/110 (123) kV, 76/138 (145) kV, 87/161 (170) kV, 127/230 (245) kV
3M 69/72 kV kV Product Portfolio
Phased-out
3M 145 kV (115/138 kV) Accessory Portfolio
Product: TD II 123 kV Dry Termination
Description/Construction: Range Taking:
One Piece Push-On Dry Termination 2 Body Sizes
- liquid silicone rubber (LSR) molding - 57 to 68 mm insulation OD
- geometric stress control
- 23 skirt insulator
- not self supporting
Product: TP II 123 kV Porcelain Wet Termination

Wet Termination 2 Body Sizes
- cold shrink stress cone (LSR molded) - 57 to 79 mm insulation OD's
- porcelain insulator housing
- oil insulation
Product: TS II 145 kV Silicone Wet Termination

Wet Termination 2 Body Sizes
- cold shrink stress cone (LSR molded) - 57 to 79 mm insulation OD's
- composite housing with silicone rubber
skirted insulator
- oil insulation
Product: TG D/S II 123 kV GIS Termination

Dry Gas Insulated Switchgear (GIS) 8 Body Sizes
Termination Short - 56 to 78.5 mm insulation OD's
- push-on stress cone (LSR molded)
- cast resin housing
- application for gas insulated
connection
Product: TG D/L II 123 kV GIS Termination

Dry Gas Insulated Switchgear (GIS) 8 Body Sizes
Termination Long - 56 to 78.5 mm insulation OD's
- push-on stress cone (LSR molded)
- cast resin housing
- application for liquid insulated
connection
Product: SS II & SC II 145 kV Joints

Cold Shrink Joint 2 Body Sizes
- liquid silicone rubber (LSR) molded - 57 to 79 mm insulation OD's
- geometric stress control
- jacketed with metal housing and resin
- available in inline or cross bond
14 3M Confidential. - field pre-stretch option instead of CS 17 February
3MTM High Voltage Substation / Transmission Underground Cable
Accessories
Full line offering:

 69/72.5 kV Class terminations and joints
 115/123 kV Class terminations, GIS
connections and joints
 138/145 kV Class terminations, GIS
connections and joints
 Grounding, connectors and link boxes
HV Where?
 Substations
― Utility
― Industrial
• Windfarm
• Solar
• Data Centers
― Temporary jumpers
 Road Crossings - Dips
 Reroutes
 Cable length limitations
 Replacements or Failures
High Voltage Substation / Transmission Underground Cable Accessories Applications
( 69kV/72.5kV, 115kV/123kV, 138kV/145kV )
69 / 72.5 kV Substation Termination Replacement Work (QTIII)

•Wet self supporting rigid - leaking
•Heat Shrink - insulation shrink back
•Substation Risers / Jumpers
New Construction
•Substation
•Risor Poles
•Moves & Relocation
GIS Termination and Transformer Connections
Mobile Transformers
Inline and Cross Bond Cable Joints
Emergency Replacement
Why? Who?
Who
Why Underground Industrial Power Utility
― Safety
Planned Planned
― Overheard congestion Unplanned Unplanned
― Overheard clearance issues Cable Mfg Engineering Dept
― Improved reliability EPC
― Aesthetics HV Contractor
Utility Crew
20 3M Confidential. © 3M 2011. All Rights Reserved. 17 February

Key Value of 3M High Voltage Cable Accessories (69kV – 145kV)
Breadth of Line
 Underground terminations and joints for :69kV,72.5 kV class; 115kV,
123kV class; and 138kV, 145kV class
 Termination Technology Types – Cold Shrink, GIS, Silicone Wet,
Porcelain Wet, Silicone Dry
 Joint Technology for Inline and Cross Bond – Cold Shrink, Push On
New Technology (no special tools or flame required!!) QTIII Cold Shriink Termination GIS Termination & Transformer Connection Silicone Composite Wet Termination
QTIII Cold Shrink Termination for 69kV / 72.5 kV (7673-S-8) Up to 69 / 72.5kV Up to 123 kV (testing in progress for 145 kV) Up to 145 kV
 Cold Shrink (Only 4 Main Cold Shrink Components!!)
 Installed length ~38” - 42”
 Conductor range coverage
 500kcmil – 3000kcmil, 650 mil insulation
 Cable insulation OD range: 51.1mm – 87.6mm
 Wet Termination Direct Replacements / Failures
Porcelain Wet Termination Silicone Dry Termination
 Mounting hardware and shear bolt connectors available with kit Up to 123kV Up to 123kV
QSIII Cold Shrink Joint
QSIII Cold Shrink Joint for 69kV / 72.5 kV (5488A) Up to 69 / 72.5kV
 One-piece cold shrink joint body and cold shrink re-jacketing
 Shear bolt connector included
 Kits cover a wide range of cable sizes www.3M.com/HighVoltage
 250 – 2000 kcmil, 650 mil insulation 69/72.5/145kV
 Cable Insulation OD range: 49.3mm – 75.4mm Terminations/Joints
Features/Applications
Support Project/Global Support
 50+ Yrs Proven Underground Termination and Splicing Technology 3M HV Territory Contacts (Rep)
Data Sheets/Instruction Sheets
 NA, LA, Europe, and Asia Overview/Installation Videos
 On-site Installation Training and Installation Monitoring
 Engineering and Technical Support
 www.3M.com/highvoltage - tech, data, instruction sheets and installation
videos, *field and technical contacts (11 Direct US Field Reps)
Resources
• www.3M.com/highvoltage
• Project Consultation / Kit Customization
• Technical Support / On-site Training
• Installation Monitoring
• Field Sales Support – Howie Spaeth
815.483.1736 cell, hspaeth@mmm.com
We’re With You in the Trenches High Voltage Cable
What do we need for RFQ Accessories Services:
 Project Consultation
High Voltage Cable Data Sheet
* Customer should specify type of accessory and hardware requirements  Kit Customization
Connector Type
 Installation Training
Cable Clamp
Mounting Bracket
 Technical Support
Rejacketing  Installation Monitoring
Other
Anticipated Project Timeline

* Timeline should include target date for Cable-pull and accessory installation
Targeted date for Cable-Pull
Targeted date for Accessorie Installation
Accessory Specifications or Requirements
Instructions on Special Requirements for Quotation Package
HV Cable Systems
HV Cable Systems
Components:
 Cable
 Terminations
 Joints (US: Splices)
 Earthing / Screen
 Mechanical Support
27 3M Confidential.
27 17 February
HV Cable
Construction:
HDPE Aussenmantel
 Cu/Al-Conductor Cu Folie
PE Draht Einbettung
 XLPE-Insulation Cu Drahtschirm
 Cu Wire screen Quellflies

Halbleitendes PE
 Cu/Al-Laminated sheath / VPE Isolation
Lead- older Cu/Al- Halbleitendes PE
Corrugated screen Cu-Wasser Barriere

Cu-Leiter
 MDPE/HDPE-outer sheath
with sc-layer
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Cables in ducts
PROPOSAL
E A CH C A B LE L A ID IN O N E TU B E
C AB L E L A Y IN G F RO M "C O L L E TR IC E " T O C A B IN " O FF IC IN A M A NU T E N ZIO N E "
A LT E RN A T IVE 1 A LT E RN A T IVE 2 A LT E RN A T IVE 3

S A ND F IL LE D S A ND F IL LE D
C O NC RE T E C O NC RE T E
200
170
2 00 2 00 2 00 2 00
Ø 1 50 m m
P V C o r P E tu be s A O S T A A CC IA I C O G N E
A l i m en ta zi on e E le tt ri ca 5 0 K V 1 :10
L in e a 2
R
F O R I N FO R M A TIO N
Z .N r. S H 0139 -4
O N LY SEFAG
29 3M Confidential.
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Concrete block
30 3M Confidential.
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Cable pulling phase 1
P ha s e 1
Blow in a nylon wire
31 3M Confidential.
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P ha s e 2
Pull in a first rope with small

pulling machine
32 3M Confidential.
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P h a se 3
Pull in the machine wire
33 3M Confidential.
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Cable pulling with

heavy pulling machine
34 3M Confidential.
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Open trench
35 3M Confidential.
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Trench with duct
36 3M Confidential.
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Terminations
 Self Supporting – Fluid Insulated – Potheads

 Flexible dry
37
Installation of
terminations
38 3M Confidential.
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Installation of
terminations
39 3M Confidential.
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115kV Termination Riser
40 3M Confidential.
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HV Joints
 Cold shrink / Push-on

 Cross bonding
 Metallic housing
 Resin rejacketing
 Heat shrink outer protection
42 3M Confidential.
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Concrete joint bay
43 3M Confidential.
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Concrete joint bay
44 3M Confidential.
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Natural joint bay
45 3M Confidential.
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Crossbonding
Sheat voltage limiters (SVL)

Linkbox
46 3M Confidential.
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Cold Shrink Features
Cold Shrink Stress
Cone for Wet Cold Shrink
Termination Joint Body
Benefits of Cold Shrink Accessories:
No Special Tools for Installation
Removal of Core Ribbon Special Tooling for Push-On
Comparison of Cold Shrink to Push-On Technologies
Cold Shrink Push-On / Mechanically
• No tooling required for installation Installed
• Tooling required to overcome large
• Symmetrical cable preparation installation forces
• Asymmetrical cable preparation
• Large application range
• Limited application range
• Few kits to cover typical application
range • Many kits to cover typical application range
• Standard kit for size transitions
• Size transitions are difficult and require
• Compatible with all major connecting special treatment
technologies
• Accessory design requires specific
connectors for compatibility
• Higher interface pressure creates
superior electrical performance
• Lower interface pressure limits electrical
50 3M Confidential.
performance 17 February
69 kV / 72.5 kV 3M High Voltage Product Portfolio
New QTIII Termination 69kV / 72.5 kV (7673-S-8)
 Cold Shrink
 Reduced length to 42” from 48”
 Increased conductor range coverage
• 500kcmil – 3000kcmil, 650 mil insulation
Cable insulation OD range: 51.1mm – 87.6mm
• Larger capabilities on reduced wall
 Simplified installation
New QTIII Termination 69kV / 72.5 kV (7673-S-8)
Semicon Tube Si HiK Tube
Four Main Cold Shrink Components

 Coextruded tube (Hi K & Insulation) with
Semi Con HiK skirts
 Hi K adapter
 Lug sealing tube
 Cable jacket sealing tube
Key steps of new 3M QT-III 72.5 kV Termination (7673-S-8)
Installation
Prepare cable and Install the stress Install the Install the cable
Install Grounding control adapter termination jacket seal
body
Install the cable lug Install the lug seal
3M™ QS-III, Cold Shrink Joint for 69 kV / 72.5 kV (5488A)
 One-piece cold shrink joint body

 No special tools or flame required
 Shear bolt connector included
 Cold Shrink re-jacketing
 Kits cover a wide range of cable sizes
 250 – 2000 kcmil, 650 mil insulation
Cable Insulation OD range: 49.3mm – 75.4mm
Key steps of 3M QS-III 69/72.5 kV Joint Installation
Prepare cable and Connect the conductors Install QS-III

park Cold Shrink Components Cold Shrink joint body
Install metallic screen Install Cold Shrink

connection re-jacketing system
115 kV / 138 kV High Voltage Product Portfolio
3M 115 kV/138 kV High-Voltage Termination Portfolio
TM
GIS Termination & Silicone Composite Porcelain Wet Silicone Dry

Transformer Connection Wet Termination Termination Termination
Up to 145 kV Up to 145 kV Up to 123kV Up to 123kV
TD-II 123 kV Silicone One Piece Dry Termination
Description:
Push-on dry termination,
for indoor or outdoor installations
Application:
123 kV voltage class
Cable Insulation OD Range: 57mm – 79 mm (1000 kcmil)
One Piece Solid Dielectric (XLPE or EPR) insulated cables
Push-On Dry Heavy Pollution (Class 3) Environment
Not self-supporting, requires holding structure
Termination
Features:
One piece termination
No special tool required for installation
No special maintenance required
Light weight
Dry design – does not require liquid dielectric
Can be installed at any angle or inverted
Proven push-on technology
3M One Piece Dry Push-on Termination TD 123-II
Key steps of Installation
Prepare Cable Apply graphite layer Slide on Current Collector Install lower sealing
Push on the termination body
Application TD123-II as maintenance / emergency cable
TS-II 145 kV Silicone Wet Termination
Description:
Self-supporting, outdoor termination
with silicon insulator
Application:
123 kV and 145 kV voltage class
Cable Insulation OD range: 57mm – 86mm (3500/3000 kcmil)
Cold Shrink Solid Dielectric (XLPE or EPR) insulated cables,
Stress Cone Up to Very High (Class 4) pollution class
Maximum installation angle of 30°
Features:
One piece pre-molded Cold Shrink silicon stress cone
One stress cone covers high variety of cable insulation diameter
Light-weight construction, approximately 1/3 the weight of porcelain terminations
Easier handling, transportation and installation than porcelain insulator
Hydrophobic silicone materials provide excellent environmental performance
Smooth surface enables self-cleaning properties
Less sensitive to earthquakes, vibrations and thermal variations
Internal shear bolt connection eliminates need for crimp type connections
3M Composite Termination TS 145-II
Installation Components
3M Composite Termination TS 145-II
Install Sealing Ring Install lower sealing Install Stress Cone Install Bolt Install Insulation Body
Install Upper Sealing
Heating the Insulating Oil
Installation of TS 145-II in SmØla / Norway
3M 115 kV/138 kV High-Voltage Joint Portfolio
TM
SS-II Inline 145 kV Joint and SC-II Cross Bond 145 kV Joint
Description:
One-piece, Cold Shrink joint for in-line and
cross bond applications with different re-jacketing
and grounding options
Application:
145 kV voltage class
Cable insulation OD range: 57mm – 86mm ( working on 93mm)
Solid Dielectric (XLPE or EPR) insulated cables
In-line and cross bond design available
Features:
One piece Cold Shrink joint body
Shear bolt or crimp connector included
Connectors for round compacted or round segmented cable available
Flexible design accommodates different shielding and cable re-
jacketing systems
Re-jacketing with Cold Shrink, heat shrink or resin filled enclosure
Metal housing
3M Cold Shrink Joint SS 145-II and SC 145-II
Installation Components
3M Cold Shrink Joint SS 145-II
Key steps of installation
Cable Preparation and Installation of Connector Shrink down Insulation Body
Application of several Tapes
Different Rejacketing Systems possible:
with GTS with Heat Shrink
With resin filled metal housing

Resin Re-Jacketing
Or Heat Shrink Re-Jacketing
TG D/S – II and TD D/L – II 123 kV GIS Termination
Description:
Pre-molded “dry-type” GIS termination for gas-insulated
switchgears and transformers
Stress Spring
Cone Application:
Connection
Spring
Epoxy 123 kV voltage class (in progress of testing 145 kV)
Assemblin Cable insulation OD range: 57mm – 79mm
Insulator
gs
Flange Solid Dielectric (XLPE or EPR) insulated cables
Standard
Features:
Parts
O-rings One piece silicone rubber push-on stress cone
Dry design for gas insulated applications
Tapes TG D/S – II short interface
Inlet
Funnel TG D/L – II long interface
Copper Re-
Funnel jacketing
Tube
TG145 Type test at KIT
Installation of the test loop
Plug installation
Plug installation
Installation steps TG145
Insulator
GIS or
Transformer
New Development Projects
New Development Activities
 145 kV Class Cold Shrink Dry Termination
- Simplified installation 145 kV class dry termination with cold shrink delivery
system
- Range of cable insulation OD coverage up to 100 mm
- For new installation and replacement applications
- 220 kV Class HV Product Portfolio

- Portfolio of wet termination, inline and cross bond splice, GIS termination
for 220 kV class applications
- Range of cable insulation OD coverage from: 78 to 113 mm
Applications
New Construction:
• Substation
• Riser Poles
• Moves of relocation

Applications
Jumper Applications:
• Substation maintenance
• Mobile substations or mobile transformers

Applications
Replacement
• Wet self supporting rigid – leaking
• Heat shrink -- insulation shrink back

Applications
OEM
• GIS equipment connections (switchgear, transformers, GIS substations)
• Equipment turn-key (equipment, cable and accessories)

Porcelain Replacement

69 kV Oil-Filled Porcelain Termination Replacement

Objectives
• Replace leaking/failing 69kV Oil-Filled Porcelain Terminations
• Market development and understanding for high voltages
Benefits
 Eliminates fluids / Easy installation (cold shrink)
 Minimizes replacement cost – minimal cable preparation

Remove Existing Termination & Clean Cable

Determine Position of Skirt Assembly & Stress Control Tubes
Semi-con cutback did no need to be reworked

Install Grounding Moisture Seal
Neutral breakout had to be lowered 3 ½ inches

Install Primary Stress Control

Install the Skirt Assembly Tube

Install the Top Seal Tube
Porcelain crimping lug was reused – termination

sealed directly on to existing lug
Install the Bottom Seal Tube

Termination Mounting Options
Mounting Bracket & Cable Clamps Kellum Grip & Eye Bolts

69 kV Termination Replacement Complete
Total Termination Installed

Length 43”

3M Grid Automation – Medium Voltage Underground Sensored Cable Accessories

The State of the Electric Utility Industry
Key Drivers
 Underinvestment in the Aging Infrastructure
 Deteriorating Margins for Centralized Generation
 Revenue Erosion
 Extreme Weather
 Increasing Regulation
 Incessant Pressure on Customer Satisfaction
 Increasing Distributed Generation
Source: Interview with Jill Feblowitz, VP, Energy Insights
IntelligentUtility.com, March 18, 2014
Vision

Vision
Another example of 3M Innovation…
Our Vision
3M Technology Advancing Every Company

3M Products Enhancing Every Home
3M Innovation Improving Every Life

Agenda
• Vision
• Overall Grid Automation Update (WE & US)
• 3M Medium Voltage Underground Sensored Cable Accessories Product
Overview
• 3M Medium Voltage Sensored Jumper Overhead Applications
• Best Practice – Westar / Industrial location / BGE (Sensored Jumper / CVR)
• Resources – People (lab/marketing/sales), Literature, Website
• New Developmental Technologies – Underground Communication /
Environmental Sensing
• Q&A

Renewable Generation Penetration Impact – ENEL & SDG&E
Impact of Renewables in ENEL’s region (2010 – 2012)
Impact of Renewables in California (2012 – 2020)
Source: ENEL presentation at Wonewok Source: California ISO Demand Response and Energy Efficiency Roadmap, D
• Renewable penetration in ENEL’s region today = 24%

• California mandate for renewable penetration by 2020 = 33%. Renewable penetration today is 18%.
• California and other states in the US with high renewable penetration targets expected to encounter power quality
issues similar to ENEL
• High accuracy voltage & current sensors central to mitigate power quality issues
3M Medium Voltage Sensor Technology
 Voltage Sensor – Passive (capacitive)  Current Sensor – Rogowski coil,

voltage divider sensor, that can be specifically designed to be embedded
embedded into medium voltage cable inside medium voltage cable
accessory body accessory body

Measurement Accuracy of 3M Medium Voltage Sensors
Voltage Accuracy
• ± 0.5% during normal operation*
Current Accuracy
• ±1% during normal operation*
• ± 5% during fault current or open circuit condition*
Phase Angle
• Phase displacement
• ± 0.5% at rated voltage in standard frequency range*
*Accuracy is Temperature dependent. Refer to the Sensored Termination Datasheet for more information.

Products based on 3M Sensor Technology (MV UG)
Sensored
Sensored Separable Sensored Electrical  Real-time measurements at nodes throughout
Termination Accessories Jumper the distribution system (OH & UG)
 High accuracy analog voltage and current
outputs enabling phasor calculations &
measurements
 Designed to retrofit existing or new switching,
power, control or protection equipment
 Communication: 3M can provide new RTU or can
be interfaced with Utility’s existing RTU
Utility Challenge: How do I transform my grid to an intelligent grid economically and with minimal risk?
Value Proposition: Enabling grid-wide measurements economically through reliable products from a trusted
supplier.
Our differentiation: Accuracy, Retrofit, Analog signal, Product reliability, Brand
3M Medium Voltage Underground Sensored Cable Accessories
Sensored Sensored Sensored Real-time measurements at nodes throughout MV
Termination Separable Jumper distribution system
High accuracy analog voltage and current outputs

enabling phasor measurements including higher
order harmonic content
--
Interface agnostic capacitive voltage and
Rogowski coil current sensing technology
Parameter Accuracy*
Phase angle ± 0.5% at rated voltage standard frequency
range Designed to retrofit existing or new switching,
Voltage ± 0.5% during normal operation power, control or protection equipment
Current ±1% during normal operation
± 5% during fault current or open circuit Sensor outputs interfaced with new or existing
condition RTU via 3M interface device
*Accuracy is temperature dependent. Refer to the Sensored
Termination Datasheet for more information.
3M MV Sensor Technology in Multiple configurations
Different Equipment
Interface
Same Embedded
Sensing Technology
• Sensored Termination & Plug-in products developed for ENEL Distribuzione (Italy)
• Transferrable Sensor Technology across different types of accessories

Another product using 3M MV Sensor Technology
System
System
Interface
Interface System
Interface
Same sensing
technology:
High Accuracy
Sensor Cable
V & I Sensors
Outputs
• Product under development for Baltimore Gas & Electric’s CVR program
• Equipment agnostic high accuracy data acquisition solution
Features Benefits
 High Accuracy Analog Voltage and Current  Economically feasible solution for deployment
Output throughout the system
 Ability to capture higher order harmonics  Provides data to support Efficiency, Reliability
 Sensors pre-calibrated. No field calibration and Asset Management Applications
required  Enables system visibility to reduce operations
 External power source not required and maintenance cost in system
 Quick & Easy installation
 No modification to network interface
An effective data acquisition solution for MV distribution system

Applications
 Conservation Voltage Regulation
 Volt/VAR Optimization
 Fault Location Isolation & Restoration
 Equipment Health Monitoring
 Protection & Control Equipment
Coordination
 Voltage and Current Monitoring
One data acquisition solution enabling multiple applications

Sensor Data Flow Cell Networks/Communications
Central Data Center
Data Aggregation and Analysis

3M Sensored Termination
Source : http://en.wikipedia.org
Remote Telemetry Unit (RTU) Line Recloser/Switch
Sensor Signal
Localized Communication/Response
Source : www.selinc.com
Source : winerytechnologies.com

Conservation Voltage Reduction
Utility Savings
Source: Navigant Research, Report: Distribution Automation; 2013

Conservation Voltage Reduction
 Benefits  Requirements:
― Reduced line losses ― High accuracy voltage and current
― Increased grid efficiency sensing
― Increased efficiency for induction motors ― Data capture and communication
― Reduced peak demand ― Dynamic voltage control (Load Tap
Control)
― Volt Var Optimization
• Phase angle calculation
• Capacitor banks

High Accuracy – Customer Savings
Source: Greentech Media Article “Tollgrade’s Super-Accurate, Self-Powered Grid Sensor”.

Date: April 28th, 2014
156 3M Confidential. This saving not included in $71K savings estimated 17 February
FDIR (Fault Detection Isolation & Restoration)


 Benefits  Requirements:
― Reduced number of outages ― Voltage and current sensing
― Reduced duration of outages ― Data capture and communication
― Switches, reclosers, sectionalizers

Fault Localization
 Historical Methods  Newly realizable methods
― Surge Generation – “Thumping” ― Waveform analysis
― Cable Tracing • Time domain reflectometry
― Visual inspection • Fault triangulation
• Fault waveform analysis
― Synchrophasor analysis

Waveform Analysis
 Waveforms can indicate the cause of
transient events
 Can group similar waveform and
compare to previous events
― Can lead to detection and prevention of
failure scenarios
 Requirements
― Waveform capture and communication
― Large data pool of captured events
― Big data analysis
― Network impedance model
Partial Discharge and Health Monitoring
 Partial discharges events occur in insulation

defects
― Air voids
― Contaminants
― Carbon tree paths
 Corona activity - discharge of electrical current at
high frequency

Partial Discharge / Health Monitoring
 Events occur in high frequency spectrum

― 100 kHz – 10 MHz
― Increased frequency means reduces propagation along cable,
measuring must be close or widely distributed
 Over time, increased frequency and magnitude of discharge events
can indicate failing cable or cable accessories
― Historical trending and data analysis is useful
― Can alert of failures before a catastrophic failure occurs
― Predictive fault analysis

3M Electrical Real-Time Measurement
Website
 Operating Trends – Loading and historical usage metrics
 Load balancing – Each phase being equally loaded leads to
better transformer efficiency
 Power Delivery Metrics – Are we getting what we are paying
for? Can we reduce losses?
 Power Quality Metrics – Harmonics can lead to premature
dielectric failures in insulation systems. In addition, some
power utilities impose fines on customers that produce
excessive harmonics.
 Waveform Capture – Event detection
Visit Live Website!

164 3M Confidential.
www.3M.com/grid 17 February
Live Feed - Field Trial Installation Location
 Location – Industrial Plant
 Location - The 4160V accessory space of a 12.4 kV
to 4160V transformer
 Location - 900 HP Induction Motor
 Cable - 2/0 AWG Cu 133% 5kV EPR Unishield
Insulation build-up tube installed on 2/0 AWG 5kV cable.

Phase I Deployment: Observed Phenomena

Phase I Deployment: Problem and Analysis
 Problem – We have observed that the voltages of phases A

and B are consistently lower than that of phase C.
 Analysis - Operation of 3 phase induction motors on
unbalanced voltages can lead to inefficiencies that manifest
as additional heat and excessive noise. We do not currently
have enough information to accurately model the losses in
this specific motor operating under unbalanced voltage
conditions. The literature suggests that as little as 1% voltage
imbalance can cause greater than 1% loss of efficiency. This
could be significant for a continuously operated 900 HP
motor.

Complex Power Analysis

Complex Power (Detail)

Power Quality and Waveform Capture

PMH-9 with 3M Medium Voltage Smart Terminations
3-3M Smart Terminations

174 17 February
Galichia Heart Hospital

Galichia Heart Hospital
Building is designed to withstand F5 tornado.

Galichia Hospital Switch Replacement and Switching Solution
Old Installation
Replace Old PMH-9 with motor operated PMH-9 Switchgear.

Motor Operated PMH-9 With Medium Voltage Smart Terminations
Retrofitted Switchgear with 3M Smart Terminations (3 Phases).

RTU used: Sensus T866 RTU.
3M Smart Termination connected via a signal conditioning board.
RTU collects RMS data every 15 minutes for Voltage and Current.
178 17 February
September 1st Outage
• Terminations correctly detected

outages due to severe weather
on July 21st and Sept 1st
• Lost feed from substation and
transitioned to backup feeder.

Pad Mt. Cap Bank
3M Sensored Jumper

Pad Mt. Cap Bank
3M Sensored Jumper

New Overhead Sensored Jumper Overhead Development Opportunities

Resources
• www.3M.com/grid
• Brochure
• Data Sheet
• Sell Flyer
• White Paper
• Technical / Lab Support
• LiveFront Sample
• Testimonials

Types of faults in the Electric Utility Industry
Electric utility faults are difficult, expensive, time consuming and dangerous to repair
Manhole Environment Monitoring
Environmental Variables We Can Monitor

• Gas (e.g. Methane, CO, H2, H2S)
• Water (Presence, Level, Salinity)
• Cable arcing
• Ambient Temperature
• Humidity
• Etc…
• Power Cable (Health of the Grid)
Summary
• Vision
• 3M Grid Automation Update (WE & US)
• 15kV Sensored Cable Accessories
• Best Practice – BGE (Sensored Jumper / CVR)
• Sensored Jumper Overhead Applications
• Product Update – Horizon 1.5 Design (Carl Wentzel – Lab)
• Underground Sensing, Local Analytics and Communication
• Algrothmic Control Concepts
• Resources – People (lab/marketing/sales), Literature, 600amp
Website

Another example of 3M Innovation…
Our Vision
3M Technology Advancing Every Company

3M Products Enhancing Every Home
3M Innovation Improving Every Life

Thank You


3M High Voltage - and - Grid Automation Growing - Our - Future - CEE February 2015 Presentation

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3M High Voltage - and - Grid Automation Growing - Our - Future - CEE February 2015 Presentation

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High Voltage & Sensored Cable Accessories

Sales R&D Expenditures

Industrial Health Care Consumer Safety & Electronics &

3M earned a top spot

Centers around the

Materials Processing Capabilities Applications issued May, 2014

Connecting Terminating Insulating Sealing Conducting

Electrical OEM Electrical Electric Utility

- IEC uses a combination of voltages to define different voltage classes

Product: TP II 123 kV Porcelain Wet Termination

Product: TS II 145 kV Silicone Wet Termination

Product: TG D/S II 123 kV GIS Termination

Product: TG D/L II 123 kV GIS Termination

Product: SS II & SC II 145 kV Joints

Full line offering:

69 / 72.5 kV Substation Termination Replacement Work (QTIII)

― Improved reliability EPC

20 3M Confidential. © 3M 2011. All Rights Reserved. 17 February

Anticipated Project Timeline

Accessory Specifications or Requirements

Instructions on Special Requirements for Quotation Package

 Cu Wire screen Quellflies

Lead- older Cu/Al- Halbleitendes PE

Corrugated screen Cu-Wasser Barriere

C AB L E L A Y IN G F RO M "C O L L E TR IC E " T O C A B IN " O FF IC IN A M A NU T E N ZIO N E "

A LT E RN A T IVE 1 A LT E RN A T IVE 2 A LT E RN A T IVE 3

Blow in a nylon wire

Pull in a first rope with small

Pull in the machine wire

Cable pulling with

 Self Supporting – Fluid Insulated – Potheads

 Cold shrink / Push-on

Sheat voltage limiters (SVL)

Removal of Core Ribbon Special Tooling for Push-On

Four Main Cold Shrink Components

Install the cable lug Install the lug seal

 One-piece cold shrink joint body

Prepare cable and Connect the conductors Install QS-III

Install metallic screen Install Cold Shrink

GIS Termination & Silicone Composite Porcelain Wet Silicone Dry

Push on the termination body

Install Upper Sealing

Cable Preparation and Installation of Connector Shrink down Insulation Body

Application of several Tapes

Different Rejacketing Systems possible:

with GTS with Heat Shrink

With resin filled metal housing

- 220 kV Class HV Product Portfolio

100 3M Confidential. 17 February

101 3M Confidential. 17 February

102 3M Confidential. 17 February

103 3M Confidential. 17 February

104 3M Confidential. 17 February

105 3M Confidential. 17 February

106 3M Confidential. 17 February

107 3M Confidential. 17 February

Semi-con cutback did no need to be reworked

108 3M Confidential. 17 February

Neutral breakout had to be lowered 3 ½ inches

109 3M Confidential. 17 February

110 3M Confidential. 17 February

111 3M Confidential. 17 February

Porcelain crimping lug was reused – termination