QUALITY MANAGEMENT SYSTEM

DEPARTMENT : ROLLING MILL - II

SECTION : OPERATION (BSM)
BSM DELAY CUM PRODUCTION REPORT,FAULT ANALYSIS & CORRECTIVE ACTION

Reporting Production Report for :-

Date :- Shift : A B C Target/Achieved
Shift Incharge Name : Target Prod. Till Date
Input Billet Size : Achieved Prod. Till Date

Rolled Product
Size:
CUM. WT. in MT CUMM. FIGURE
H Total No. of Billets
Billet (ON DATE) (FOR MONTH)
e
Grade a
Rolled : t
No. of Billets Charged /wt. :

No. of Billets Rolled /wt. : N

o
No. of
Cobbles/wt. :
No. of Hot :
Out :
Power
(Kwh) :
F.O.
(Ltr.) :
Diese
l
Per Hour Rolling Billet
(Ltr)::
Total Rolled Billets In
No.: LOSSE CROP CUT ROLLED END CUT INS/SAMPLE SCALE LOSS COBBLE RECOVERABLE LOSS PRODUCTION
S in
MTS: T
o
For D
Mont a
h : y
SCA On Date Till Date
LE
PIT :
Agency wise Delay in Minutes CUMM A B C TOTAL(Min.) Upto Month SUMMARY
IN
MT
RHF

OPERATION MILL
SHOP'S
ROLL /
DELAY
GUIDE
MECHANICAL

ELECTRICAL

SECTION CHANGE

SECTION SETTING

PASS CHANGE
PLANNED
DELAY ROLL CHANGE

HC/GRADE CHANGE

LENGTH CHANGE

PROCESS

SOAKING TIME (S/T)

PPC
OTHERS
METAL DEFECT

POWER (MRSS)

TOTAL in
Shift

Hrs.
TOTAL DELAYS (in Hrs)

Min.

TOTAL in
Shift

Hrs.
TOTAL Hot Hrs.

Min.

PREPARED BY : MANOJ PATEL - MGR. APPROVED BY

SYSTEM Format. No: RM/BSM(O)/F-01
Rev.No : 00
Date : 01/10/2016

LL - II Page No. : 1 of 2

M)
SIS & CORRECTIVE ACTION

Parameters Monthly On Date For Month

Target

PROD.(MTS)

Yield ( %)

Cobble (%)
Scale Loss (%)
Crop Cut (%)
Rolled End Cut (%)
Insp./Sample (%)
Recoverable Loss (%)
Hot Hours ( Hrs)
Total Delay ( Hrs)
Power ( KWH/Mt)
F.O. (Ltr/Mt)
Diesel (Ltr/Mt)
PROD RATE(T/HR)

Mill Utilization (WRT

Calendar Hours)
Mill Utilization (Excluding
Others)
In % In Hour's PRODUCT WISE SUMMARY

Month Heavy RCS Heavy RCS (%) Total

Round Round (%)

Total

On Date For Month

INPUT OUTPUT YIELD (%) INPUT OUT PUT YIELD (%)

JNIL BILLET

PURCHASED
BILLET

OVERALL
BILLET

YEARLY TARGET (2016-2017)

YEARLY PRODUCTION (2016-2017)

APPROVED BY : S. TELANG - HOD

 QUALITY MANAGEMENT SYSTEM

DEPARTMENT : ROLLING MILL - II

SECTION : OPERATION (BSM)
BSM DELAY CUM PRODUCTION REPORT,FAULT ANALYSIS & CORRECTIVE ACTION

BSM Stoppage Details On Date -

MIS
PREPARED BY : MANOJ PATEL - MGR.
 QUALITY MANAGEMENT SYSTEM Format. No: RM/BSM(O)/F-01
Rev.No : 00
Date : 01/10/2016
DEPARTMENT : ROLLING MILL - II Page No. : 2 of 2

SECTION : OPERATION (BSM)

DELAY CUM PRODUCTION REPORT,FAULT ANALYSIS & CORRECTIVE ACTION

ails On Date - AGENCY FROM TO MINS

HOT HOURS

HOT HOURS

HOT HOURS
MIS
APPROVED BY : S. TELANG - HOD