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Mechanisms

Prof.dr.ing. Csaba Antonya


antonya@unitbv.ro
DATR
Mechanisms– Lecture 13

 Topics:
 Cams and followers
 Exam
MECHANISMS

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 The cam and follower is a device which


can convert rotary motion (circular
motion) into linear motion (movement in
a straight line) or oscillatory motion to
rotary motion (rarely)

Cams
MECHANISMS

Followers
(valves)

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How cams work

FOLLOWER

ROLLER

CAM
A Cam is a rotating
part that changes
rotating motion
into reciprocating
motion.
MECHANISMS

CAM SHAFT

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How cams work
MECHANISMS

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How cams work
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How cams work
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How cams work
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How cams work
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How cams work
MECHANISMS

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Applications

 internal combustion engines, punch press,


paper cutting machine, fuel pump (diesel
engine)
MECHANISMS

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The cam

 The cam can have various shapes. These


are know as cam profiles.
MECHANISMS

Pear Heart Circular Drop

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The follower

 A follower is a component which is


designed to move up and down as it
follows the edge of the cam.
MECHANISMS

Knife edge Flat foot Mushroom Roller


follower follower follower follower

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Position of the follower

 Radial follower

 Offset follower
MECHANISMS

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Classification of cam mechanism

Based on modes of Input / Output motion


 Rotating cam – Translating follower
 Rotating cam – Oscillating follower
 Translating cam – Translating follower
 Cylindrical cams
MECHANISMS

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Cam nomenclature

Trace point: on follower; point of fictitious knife-edge


follower. Center of roller, surface of flat-faced follower.
Pitch curve: Locus
generated by trace point
as follower moves
relative to cam

Prime circle: smallest


circle that can be drawn
with center at the cam
rotation axis and is
tangent to the pitch circle

Base circle: smallest


MECHANISMS

circle centered on cam


rotation axis and is
tangent to the cam
surface

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Displacement Diagrams

 A displacement diagram is a curve


showing the displacement of the follower
as ordinates on a base line that represents
one revolution of the cam
 The motion of the follower as it rises or
falls depends on the shape of the curves
in the displacement diagram
MECHANISMS

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Displacement Diagrams

Dwell: The dwell is a period of time during which the follower does
MECHANISMS

not move.
The upward movement of follower is called rise (Outstroke)
The downward movement is called fall (Returnstroke).

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Cam profile

 The cam profile is the actual working


surface contour of the cam.

 Constructing cam profile: kinematic


inversion principle
 Consider that cam is stationary and that
follower rotates in the opposite direction
than the cam does in reality
MECHANISMS

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Cam profiles
MECHANISMS

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Kinematics of cams

 position (s), velocity (v), acceleration (a)


and jerk (j) versus cam angle
MECHANISMS

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Uniform motion (constant velocity)

 Since the follower moves with uniform


velocity during its rise and fall, the slope
of the displacement curve must be
constant

Bad design.
Acceleration is
infinite:
MECHANISMS

inertia forces,
separation,
wear
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Uniform acceleration and retardation
MECHANISMS

 Jerk is infinite: bad vibration


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Simple harmonic motion

Since the
follower moves
with a simple
harmonic
motion,
therefore
velocity
diagram
consists of a
sine curve and
the acceleration
MECHANISMS

diagram
consists of a
cosine curve

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Polynomial functions

 Continuity
 at =0, s=0, v=0, a=0
 at , s=h, v=0, a=0
 Equation
2
   
s  C 0  C 1    C 2  
   
3 4 5
     
 C 3    C 4    C 5  
     
MECHANISMS

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