MAINTENANCE PLANNING

Unit-6 overhaul was planned for a period of 35 days to carry out Boiler &Aux OH, 28% Eco coil
addition, IPT OH, TG brgs. insp., UAT-B repl. works. Accordingly Engineering Declaration was
prepared, Overhaul Plan was released. Unit-6 overhaul started from 22.07.2016. As planned
all the works were completed and Unit was synchronized on 22.08.2016 with duration of 31.79
days. Bar chart Planned / Actual for Critical activity of IPT OH ,Boiler 28% Eco surface area
addition is given in Annexure.

HISTORY OF THE UNIT

MILE STONES:
Sl.No. DESCRIPTION DATE
1 First Boiler Hydraulic test 12.06.1989
2 First Boiler Light up 26.06.1989
3 First time TG rolling 16.10.1989
4 First Synchronization 16.10.1989
5 First coal firing 16.10.1989
6 Trial Operation completion 16.10.1989
Commencement of
7 01.04.1991
commercial operation

OVERHAUL HISTORY :

Cumul.
Sl.
Run From To Days Major Works Carried Out
No.
hours
LPT +GEN+BLR
1 13209 18.09.92 21.10.92 34 OH+CONDENSER CHEMICAL
CLEANING
O/H of Boiler and Aux.,
2 21627 13.10.93 15.11.93 33 Generator seals replacement,
LPT-Generator realignment.
Overhaul of Boiler and Aux.,
3 28858 03.09.94 24.09.94 21
TDBFP-6B & MDBFP overhaul
4 38689 21.11.95 08.12.95 18 Boiler & Auxiliaries Overhaul
HPT/IP Turbine, Boiler & Unit
5 44640 16.08.96 08.10.96 54
auxiliaries overhaul.
Boiler & Unit auxiliaries
6 49778 03.05.97 23.05.97 21
overhaul, TG High vibrations
 rectification

7 62402 25.11.98 03.12.98 9 Boiler & Aux overhaul

8 67188 16.06.99 11.07.99 26 Boiler & Auxiliaries Overhaul,
Boiler & Unit auxiliaries
9 77338 03.10.00 22.10.00 20 overhaul, Condenser acid
cleaning
Boiler and Unit Auxiliaries
10 81037 19.08.01 05.10.01 48 overhaul. LPT, Gen O/H, Boiler
Eco coil reversal
Boiler and Unit Auxiliaries
11 88087 16.09.02 02.10.02 16
overhaul.
Boiler and Unit Auxiliaries
12 97837 07.10.03 29.10.03 22
overhaul.
HPT/IP Turbine, Boiler & Unit
13 103794 04.07.04 13.08.04 40
auxiliaries overhaul.
Boiler and Unit Auxiliaries
14 11924 27.07.05 . 20.08.05 24
overhaul.
Boiler and Unit Auxiliaries
15 120811 24.08.06 23.09.06 30
overhaul. LPT, Gen O/H.
Boiler and Unit Auxiliaries
16 130505 12.11.07 08.12.07 26
overhaul.
Boiler and Unit Auxiliaries
17 143633 15.06.09 10.07.09 25
overhaul.
HPT module replacement,
18 154999 16.12.10 15.01.11 30 Gen O/H Boiler &Unit
Auxiliaries overhaul
Boiler & Unit Auxiliaries
19 170316 25.10.12 20.11.12 23.3
overhaul.
HPT module inspection, LPT &
Gen O/H, Boiler &Unit
20 185952 18.09.14 21.10.14 33.4
Auxiliaries overhaul. R&M
Phase-II (DDCMIS) works
Boiler+IPT OH+TG brgs.
21 200967 22.07.16 22.08.16 31.7 insp.+28% Eco coil
addition.+UT-B repl
Boiler &AUX + LPT &GEN OH +
TG foundation repair for
attending Brg-5 high vibration
22 216478 23.06.18 28.07.18 35
+ APH all Baskets repl. except
SPAH CE type & PAPH
CE, IE Type .