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Mechanical Property Characterization of Warm-Mix Asphalt Prepared With Chemical Additives
Mechanical Property Characterization of Warm-Mix Asphalt Prepared With Chemical Additives
Abstract: This study experimentally characterized the mechanical properties of warm-mix asphalt (WMA) prepared with two chemical
additives: Evotherm 3G and Rediset LQ-1106, using laboratory-mixed and laboratory-compacted (LMLC) specimens. A conventional stone
matrix asphalt (SMA), widely used in expressway overlay projects in the Chicago area, was selected as the control mixture. Two warm SMA
mixtures were prepared by adding 0.5% Evotherm 3G and 0.5% Rediset LQ-1106 by weight of binder, respectively. The performances of the
control SMA, Evotherm SMA, and Rediset SMA were evaluated and compared through extensive laboratory testing, including complex
modulus, loading wheel track, indirect tension, and semi-circular beam at various curing time periods after compaction. This study concluded
that both warm SMA mixtures provided slightly lower tensile strengths and complex moduli than the control SMA. However, the rutting and
fracture resistance potentials of the two warm SMA mixtures were relatively similar to that of the control SMA. The curing time effect on the
performance of the two warm SMA mixtures varied depending on the material property measured as well as the additive type. A strong
correlation between strength gaining and curing time for the two warm SMA mixtures could not be concluded. DOI: 10.1061/(ASCE)MT
.1943-5533.0000810. © 2014 American Society of Civil Engineers.
Author keywords: Warm-mix asphalt; Chemical additive; Dynamic modulus test; Stone matrix asphalt; Wheel track test; Indirect tension
test; Semicircular beam test.
1
Assistant Professor, Dept. of Civil and Environmental Engineering, Research Objective and Scope
The Hong Kong Polytechnic Univ., Hung Hom, Kowloon, Hong Kong
(corresponding author). E-mail: zhen.leng@polyu.edu.hk The main objective of this study is to experimentally characterize
2
Graduate Research Assistant, Dept. of Civil and Environmental the mechanical properties of WMA produced with two types of
Engineering, Univ. of Illinois at Urbana-Champaign, 205 N. Mathews Ave., chemical additives, Evotherm 3G and Rediset LQ-1106.
Urbana, IL 61801. To achieve this objective, the following research tasks were
3
Founder Professor of Engineering, Dept. of Civil and Environmental conducted:
Engineering, Univ. of Illinois at Urbana-Champaign, 205 N. Mathews Ave., 1. Evaluation of the mechanical properties of WMA with respect
Urbana, IL 61801.
to HMA through laboratory performance tests. Extensive
Note. This manuscript was submitted on October 24, 2012; approved on
March 4, 2013; published online on March 6, 2013. Discussion period open laboratory tests were conducted on stone matrix asphalt
until July 1, 2014; separate discussions must be submitted for individual (SMA) and two warm SMA mixtures produced with Evotherm
papers. This paper is part of the Journal of Materials in Civil Engineering, 3G and Rediset LQ-1106 additives. The tests included com-
Vol. 26, No. 2, February 1, 2014. © ASCE, ISSN 0899-1561/2014/2-304- plex modulus, loading wheel track, indirect tensile (IDT)
311/$25.00. strength, and semicircular bending (SCB) fracture.
Testing Material and Experimental Plan 0.5% Rediset LQ-1106 by weight of binder to the control SMA,
respectively.
As Table 1 shows, the control SMA is a binder-lift mix with the
Testing Material nominal maximum aggregate size (NMAS) of 12.5 mm (0.5 in) and
6% total asphalt binder content. The PG64-22 asphalt binder that is
Warm-Mix Additive combined with 12% ground tire rubber (GTR) bumps the actual
Numerous WMA techniques have been developed with the goals of performance grade of the binder to PG76-22. It also contains
reducing the effective viscosity of the binder and/or allowing better 8% fine fractionated recycled asphalt pavement (FRAP), which
workability to enable full coating and compaction at lower temper- has been obtained from the I-290 resurfacing project. The compac-
atures than a typical HMA. These techniques are typically classi- tion temperature for the control SMA is determined to be 152°C
fied into three categories: (1) organic or wax additives, (2) chemical (305°F), whereas the compaction temperature for the Evotherm
additives, and (3) foaming techniques. Chemical additives differ 3G and Rediset SMA mixtures is 127°C (260°F). The gradation
from organic additives and foaming techniques in such a way that of the control SMA is plotted in Fig. 2.
they do not typically decrease the asphalt binder viscosity. Instead,
they work as surfactants to reduce the aggregate-binder interface
friction, therefore allowing lower mixing and compaction temper- Laboratory Testing Program
atures. In this study, two commonly used chemical additives were As shown in Fig. 3, four laboratory performance tests were con-
investigated: Evotherm 3G and Rediset LQ-1106. ducted in this study: complex modulus, loading wheel track, IDT
Evotherm 3G, developed by MeadWestvaco, is a water-free strength, and SCB fracture. Table 2 summarizes the laboratory-
chemical package containing surfactant and an antistripping agent testing matrix including the reported material property, testing tem-
(MWV 2012). It is suggested to improve aggregate coating, mix- perature, testing condition, and curing periods for each test.
ture workability, and compaction. Generally, Evotherm 3G can
lower mix temperatures by 33–45°C (60–85°F), and the typical Complex Modulus Test
dosage of Evotherm 3G ranges from 0.4–0.7% by weight of the The complex modulus test was conducted in accordance with
binder (MWV 2012). Fig. 1(a) shows the Evotherm 3G additive AASHTO TP-62, Determining Dynamic Modulus of Hot-Mix
used in this study. Asphalt Concrete Mixtures (AASHTO 2006). For each mix and
Rediset LQ-1106, developed by AkzoNobel Surface Chemistry curing period, three replicates were prepared for testing. The test
LLC, is another liquid WMA additive (AkzoNobel 2012). Similar was conducted at room temperature (25°C or 77°F) with varying
to Evotherm 3G, it is suggested that it allowed reduction in mixing frequencies of 25, 10, 5, 1, 0.5, and 0.1 Hz. The measured complex
60 σ ¼ σ0 sinðωtÞ ð2Þ
ε ¼ ε0 sinðωt − ϕÞ ð3Þ
40
where jE j = complex modulus; σ0 = applied steady state stress
amplitude; ε0 = measured strain amplitude; ω = angular frequency
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Fig. 3. Laboratory test setup: (a) complex modulus; (b) loading wheel; (c) indirect tensilestrength; (d) semicircular beam fracture
Testing Specimen Preparation Table 3. Testing Specimen Dimension and Number of Replicates
All laboratory-testing specimens in this study were laboratory- Complex Hamburg Indirect Semicircular
mixed and laboratory-compacted (LMLC). The raw aggregates, as- Test modulus wheel track tension bending
phalt binder, and Evotherm 3G additive were obtained from the
Gyratory specimen 150 (Da) 150 (D) 150 (D) 150 (D)
Geneva Construction’s asphalt plant in Chicago, and the Rediset dimension (mm) 170 (Hb) 130 (H) 150 (H) 150 (H)
LQ-1106 additive was provided by AzkoNobel. # of gyratory specimens 3 2 1 1
For the control SMA, both the batched aggregates and asphalt for each test
binder were heated at the mixing temperature (see Table 1) for 3 h Testing specimen 100 (D) 62 (H) 150 (D) 75 (Rc)
before mixing. For the Evotherm SMA and Rediset SMA, the dimension (mm) 150 (H) 50 (H) 50 (H)
batched aggregates were heated for 3 h at their mixing tempera- # of testing replicates 3 2 2 4
tures. Additionally, the asphalt binder was heated at the mixing for each test
temperature for 2.5 h before the addition of the WMA additive a
Diameter.
to the binder using a dropper [Fig. 1(a)]. The additive was then b
Height.
c
immediately blended with the binder using a low-shear mixer Radius.
laboratory test results were used to compare the performances of than the two warm SMAs. However, a clear trend between the
the SMAs containing two WMA additives (Evotherm 3G and Re- curing time and the moduli cannot be verified for all three
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diset LQ-1106), compacted at lower temperatures, to the perfor- mixtures. Between the two warm SMAs, the Rediset SMA
mance of the control SMA. The variation of mixture properties demonstrated lower variation with curing time compared to the
with curing time, which describes the possibility of oxidative hard- Evotherm SMA.
ening and strength gain after compaction, was analyzed.
Rutting Potential
Air Void Contents of Prepared Specimens
Figs. 6(a and b) compare the measured rut depths under dry con-
To minimize the effect of air void content on the mixture perfor- ditions at 30°C (86°F) for the three mixtures, which were evaluated
mance, all specimens were compacted to the target air void content at 5,000 and 20,000 cycles, respectively. In contrast to expected
of 6.0%. Table 4 summarizes the variation of the actual air void results, the two warm SMAs did not show greater rut depths than
contents in the specimens. The data shows that the average air void the control SMA. After the 7-day curing period, the Rediset SMA
contents for all tests are within the range of 6.0 0.5%, and the revealed the smallest average rut depth at 20,000 loading cycles.
maximum coefficient of variance (COV) is 6%. This indicates good Fig. 7 compares the rut depths of the three mixtures under wet
repeatability using the laboratory gyratory compactor, which mini- condition at 50°C (122°F) after a 7-day curing in accordance with
mized the effect of the air void contents on the testing results. wheel track rutting specification test (TxDOT 2009). The results
indicated that the rutting potentials of the three mixtures are rela-
Complex Modulus tively similar. However, the Rediset SMA provided the lowest rut
depth among the three mixtures, which coincides with the results of
Figs. 5(a and b) compare the measured complex modulus at 25°C the wheel track tests under dry conditions. In Illinois, the maximum
(77°F) for the three mixtures at 0.1 and 10 Hz, respectively. The allowable rut depth for an asphalt mixture with a PG76-22 asphalt
columns indicate the average value from the replicates, whereas
the error bars indicate the spread of data within one standard
deviation. In general, the control SMA exhibited a higher modulus
1.5
3h 6h 12h
1day 3day 7day
Rut Depth at 5000 Cycles
3h 6h 12h
1.0
(mm)
0.5
7 day
7 day
3 day
7 day
3 day
1 day
1 day
1 day
3 day
12 h
3 day
7 day
1 day
7 day
1 day
3 day
12 h
12 h
7 day
1 day
3 day
3h
6h
3h
3h
6h
6h
12 h
12 h
12 h
3h
6h
3h
6h
3h
6h
0.0
(a) Control Evotherm Rediset
(a)
3h 6h 12h
12000
3h 6h 12h
1day 3day 7day
Modulus at 10 Hz (MPa)
10000
8000
6000
4000
3 day
7 day
1 day
1 day
7 day
3 day
7 day
1 day
3 day
12 h
12 h
12 h
3 day
7 day
7 day
3 day
1 day
7 day
1 day
3h
3 day
6h
1 day
6h
3h
6h
3h
12 h
12 h
12 h
3h
3h
6h
6h
3h
6h
2000
0
(b)
(b) Control Evotherm Rediset
Fig. 6. Rut depth under dry condition at: (a) 5,000 cycles; (b) 20,000
Fig. 5. Complex modulus at: (a) 0.1 Hz; (b) 10 Hz cycles
3.0 1200
2.0
800
1.0
12 week
12 week
12 week
6 week
3 week
3 week
6 week
3 week
6 week
7 day
1 day
7 day
1 day
3 day
7 day
3 day
3 day
1 day
400
0.0
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0.75
Table 5. Fisher LSD Test Results for the Effect of Curing Time (Evotherm
0.50 SMA)
Curing time
7 day
3 day
1 day
7 day
3 day
3 day
7 day
1 day
1 day
12 h
12 h
12 h
0.25
6h
3h
Summary
References
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.akzonobel.com/en/asphalt/Pages/home.aspx〉 (Oct. 22, 2012).
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