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  • 4 Kitchen Tech Risk Assmnt Records PDF

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    jeromejaradan
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    A risk assessment was conducted for three processes - can opener pressing, pivot pin machining, and welding - at Kitchen Tech. For the can opener pressing process, risks included injury from manually lifting heavy steel coils, contact with the pressing machine, slips and trips, and falling coils. Controls included training, guards, procedures, and PPE. For pivot pin machining, risks were similar and included noise exposure. Controls were also similar. For welding, potential risks likely involved burns, fumes, and electric shock, though specific risks and controls were not documented.

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    4 Kitchen Tech Risk Assmnt Records.pdf

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    A risk assessment was conducted for three processes - can opener pressing, pivot pin machining, and welding - at Kitchen Tech. For the can opener pressing process, risks included injury from manually lifting heavy steel coils, contact with the pressing machine, slips and trips, and falling coils. Controls included training, guards, procedures, and PPE. For pivot pin machining, risks were similar and included noise exposure. Controls were also similar. For welding, potential risks likely involved burns, fumes, and electric shock, though specific risks and controls were not documented.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    37 views5 pages

    4 Kitchen Tech Risk Assmnt Records PDF

    Uploaded by

    jeromejaradan
    A risk assessment was conducted for three processes - can opener pressing, pivot pin machining, and welding - at Kitchen Tech. For the can opener pressing process, risks included injury from manually lifting heavy steel coils, contact with the pressing machine, slips and trips, and falling coils. Controls included training, guards, procedures, and PPE. For pivot pin machining, risks were similar and included noise exposure. Controls were also similar. For welding, potential risks likely involved burns, fumes, and electric shock, though specific risks and controls were not documented.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 5

    Kitchen Tech Risk Assessment Bureau Veritas

    Subject: Process 1 - RISK ASSESSMENT RECORD SHEET Sheet No. 1/5


    Can Opener Pressing

    Location: Kitchen Tech HAZARD IDENTIFICATION/ Assessment By: Neil McFarlane


    CONSIDERATION OF RISK
    Employees
    Affected: Press Operators Assessment Date: 04/03/20XX

    Hazard Description Severity Control Measures in Place Likelihood Risk Comments


     Injured whilst handling, lifting or  Manual Handling Training Steel coils are currently manually taken
    carrying from a pallet that has housed the coil in
    the storage racks. Non-compliance with
     Loading 45kg coils into press Medium Likely High Manual Handling Regs. Re: weight of
    coil, frequency of handling, position of
    operator.
     Contact with moving machinery  Power Press fully guarded with NB: Employees not happy about one-
    or material photosensitive interlocks man two machines. (Stress??)
     Standard Operating Procedure Power Press fully compliant with Power
     Contact with Press High  Authorised and trained personnel only Not Likely Medium Press Regs. Interlock testing carried
     Lock Out tag Out Procedure for tool out. Full preventative maint. schedule
    setting operation
     Contact with steel coil  Steel coils only handled using cut Assessment of gloves needed in respect
    Low resistant gloves Not Likely V. Low of PPE Regs.

     Slip, trip or fall at same height  Regular cleaning schedule around NB: Need to instill further discipline
    machines. amongst workers re: cleanliness of work
     Slip on oil from steel coils Medium  Housekeeping Audits Possible Medium areas.
     Spill Kits
     Sawdust on floors
     Struck by moving, falling object  Racks are secure and tied into SWL of racking not displayed.
    building structure
     Steel coil falls from racks  Coils on pallets and secured by ropes
    Very High Not Likely Medium
     Only removed from racks by forklift
    with cage protection

    Feb’18 CQI-IRCA Certified PR 357:ISO 45001 OH&SMS Lead Auditor Training Course Page 1 of 5
    (Course ID: 1911)
    Kitchen Tech Risk Assessment Bureau Veritas

    Subject: Process 2 – Pivot Pin machine RISK ASSESSMENT RECORD SHEET


    Sheet No. 2/5
    Location: Kitchen Tech
    HAZARD IDENTIFICATION/
    CONSIDERATION OF RISK Assessment By: Simon Deal
    Employees
    Affected:
    Pivot Machine Operators Assessment Date: 04/03/20XX

    Hazard Description Severity Control Measures in Place Likelihood Risk Comments


     Injured whilst handling, lifting or carrying  Manual Handling Training Steel bars are currently
    manually taken from a pallet in
     Loading steel bars into machine the storage racks. Non-
    Medium Likely High compliance with Manual
    Handling Regs. Re: weight of
    bar, frequency of handling,
    position of operator.
     Contact with moving machinery or material  Lathe guarded with photosensitive Interlock testing carried out. Full
    interlocks preventative maintenance
     Contact with Lathe  Standard Operating Procedure schedule
    High  Authorised and trained personnel only Not Likely Medium
     Lock Out tag Out Procedure for tool
    setting operation

     Exposure to or contact with a harmful  Operators required to wear ear Use of protection dependant on
    substance High defenders Quite Medium worker cooperation
     Standard Operating Procedure Possible
     Noise from lathe  Authorised trained personnel only
     Contact with steel bars Low  Steel bars only handled using cut Not Likely V. Low Assessment of gloves needed in
    resistant gloves respect of PPE Regs.

     Slip, trip or fall at same height  Regular cleaning schedule around NB: Need to instill further
    machines. discipline amongst workers re:
     Slip on cutting oil from lathe Medium  Housekeeping Audits Possible Medium cleanliness of work areas.
     Spill Kits
     Sawdust on floors

    Feb’18 CQI-IRCA Certified PR 357:ISO 45001 OH&SMS Lead Auditor Training Course Page 2 of 5
    (Course ID: 1911)
    Kitchen Tech Risk Assessment Bureau Veritas

    RISK ASSESSMENT RECORD SHEET


    Subject: Process 3 – Welding Sheet No. 3/5

    Location: Kitchen Tech HAZARD IDENTIFICATION/


    CONSIDERATION OF RISK Assessment By: Alicia Gregory
    Employees
    Affected: Weld Operators
    Assessment Date: 04/03/20XX
    Hazard Description Severity Control Measures in Place Likelihood Risk Comments
     Injured whilst handling, lifting or  Manual Handling Training Trays are currently manually taken
    carrying from welding area to paint process.
    Non-compliance with Manual
     Loading 26kg trays into press Medium Likely High Handling Regs. Re: weight of coil,
    frequency of handling, position of
    operator.
     Exposure to or contact with a  Operators required to wear eye Use of PPE dependent on
    harmful substance High protection (welding goggles Quite Medium operators.
     Standard Operating Procedure Possible Maintenance program in place.
     Fumes from welding  Authorised trained personnel only
     LEV extraction system for fumes
     Light from welding  Maintenance programme

     Hot metal from weld

    Feb’18 CQI-IRCA Certified PR 357:ISO 45001 OH&SMS Lead Auditor Training Course Page 3 of 5
    (Course ID: 1911)
    Kitchen Tech Risk Assessment Bureau Veritas

    RISK ASSESSMENT RECORD SHEET


    Subject: Process 4 - Painting Sheet No. 4/5

    Location: Kitchen Tech HAZARD IDENTIFICATION/


    CONSIDERATION OF RISK Assessment By: Neil McFarlane

    Employees
    Affected: Paint Applicators Assessment Date: 04/03/20XX

    Hazard Description Severity Control Measures in Place Likelihood Risk Comments


     Injured whilst handling, lifting or  Manual Handling Training Trays are currently manually taken
    carrying from a pallet to the paint area. Non-
    compliance with Manual Handling
     Carrying 25kg trays into paint area. Medium Likely High Regs. Re: weight of coil, frequency
    of handling, position of operator.
     Exposure to or contact with a  Operators required to wear Use of PPE dependent on
    harmful substance respiratory protection Possible Medium operators.
    Medium  Standard Operating Procedure Maintenance program in place.
     Powder paint emissions from  Authorised trained personnel only
    process  LEV extraction system for fumes
     Maintenance program
     Exposure to explosion  LEV extraction system NB: Need to instill further discipline
     Regular housekeeping amongst workers re: cleanliness of
     Risk of dust explosion Very High  Housekeeping audits Possible High work areas.
     Static isolation
     Explosion and spark protected
    equipment

    Feb’18 CQI-IRCA Certified PR 357:ISO 45001 OH&SMS Lead Auditor Training Course Page 4 of 5
    (Course ID: 1911)
    Kitchen Tech Risk Assessment Bureau Veritas

    RISK ASSESSMENT RECORD SHEET


    Subject: Process 5 – final assembly and packing Sheet No. 5/5

    HAZARD IDENTIFICATION/
    Location: Kitchen Tech CONSIDERATION OF RISK Assessment By: Brad Pitt

    Employees Affected: Packers Assessment Date: 04/03/20XX

    Hazard Description Severity Control Measures in Place Likelihood Risk Comments


     Injured whilst handling, lifting or carrying  Manual Handling Training

     Carrying loaded trays


     Repetitive strain Medium Likely High

    Feb’18 CQI-IRCA Certified PR 357:ISO 45001 OH&SMS Lead Auditor Training Course Page 5 of 5
    (Course ID: 1911)

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