Ole
efins Facility
CO
ONTRACTO
OR Docume
ent No. : US
SYO-CK-K
K0001-QPQ
QAC-RZ-00015 Page : 1 of 14
SU
UBCONTRA
ACTOR Doccument No. : M1
135-04-GE--PWP-011
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
DIIMENS
SIONA
AL CO
ONTR
ROL PROCE
P EDUR
RE
REVIEW CODE SHEET
CONTRACTOR
See document title block
DOCUMENT NO.
REVISION
See document title block
NUMBER
Code 1: REVIEWED WITH NO COMMENTS, REISSUE AS NEXT APPLICABLE NUMERIC
REVISION (e.g., REV 0, 1)

Code 2: REVIEWED WITH COMMENTS, REVISE AND REISSUE AS NEXT APPLICABLE

ALPHABETIC AND NUMERIC REVISION (e.g., Rev B, C, 0, 1)

Code 3: REJECTED, REVISE AND REISSUE AS NEXT APPLICABLE ALPHABETIC REVISION

(e.g., B, C)

Code 4: RECEIVED AS INFORMATION. NOT REVIEWED BY CONTRACTOR, PROCEED

WITH NEXT REVISION

Instruction for Next

Revision Number
(Applicable for Only N/A
Review Code 2)

DISCIPLINE: Yard QC Dept.

PIPING
REVIEWED BY: Cristian Iacob
DATE: Oct.25 2019
CONTRACTOR’S PERMISSION TO PROCEED OR REVIEW TAKEN ON SUBCONTRACTOR’S DOCUMENT
SHALL NOT RELIEVE SUBCONTRACTOR FROM ITS RESPONSIBILITIES OR LIABILITIES UNDER
SUBCONTRACTOR AGREEMENT.

3 Sep.13.2
2019 Issued for construction
c Yu Shaolong Zh
hai Renkui Yoong Wansoon
n Loy Dek Thoung

2 Jul.12.2
2019 Issued for construction
c Yu Shaolong Zh
hai Renkui Yoong Wansoon
n Loy Dek Thoung
1 May.01.2
2019 Issued for construction
c Yu Shaolong Zh
hai Renkui Yoong Wansoon
n Loy Dek Thoung
0 Feb.13.2
2019 Issued forr approval Yu Shaolong Zh
hai Renkui Yoong Wansoon
n Loy Dek Thoung

Santosh
C Dec.11.2
2018 Issued forr approval Yu Shaolong Zh
hai Renkui Yoong Wansoon
n
Tripathy
Santosh
B Oct.25, 2
2018 Issued forr approval Yu Shaolong Zh
hai Renkui Yoong Wansoon
n
Tripathy
Santosh
A Sep. 26, 2018 Issued forr approval Yu Shaolong Li
L Lintao Z
Zhai Renkui
Tripathy
RE
EV. DATE STA
ATUS W ritten Checked
C Reviewed Approved
d

R
REVISIONS
S
CO
ONTRACTOOR : Ch
hiyoda Interrnational Co
orporation
PR
ROJECT : Oleefins Facility
LO
OCATION : Grregory, Texa as, US
SU
UBCONTRAACT AGREEEMENT NO O. : SC
CA-GYO-00 01
SU
UBCONTRAACTOR Projject Code : M1135
ALL RIGHTS RESERVED. THIS DOCUMENT AND
A ANY DATA AND
D INFORMATION CO
ONTAINED THEREIN
N ARE CONFIDENTIA
AL. NO PART OF TH
HIS DOCUMENT DATTA, OR INFORMATIO
ON
SHALLL BE DISCLOSED TO
O OTHERS OR REPR
RODUCED IN ANY MANNER
M OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT
E WITH THE P
PRIOR WRITTEN PE
ERMISSION OF PJO
OE
AND/O
OR CHIYODA INTERNNATIONAL CORPORRATION AND GULF COAST GROWTH VVENTURES LLC.
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 2 of 14
 
HISTO
ORICAL RE
EVISION CH
HANGE DE
ETAILS

Rev
R Loca
ation of Cha
ange Brie
ef Descriptio
on of Chang
ge
A First Issue
B 3.GEN
NERAL PRIN
NCIPLE NCR R issued/meth
hod statemennt to preventt
disto
ortion/temperature correcttion
B 4.UNITTE DATUM POINTS Datuum and refere
ence points eexplain
B 5.SETTTLEMENT OBSERVATI
O ON Settlement monittoring frequeency and timing
B 7. DIM
MENSIONAL CONTROL PROCESS AAND Hold the toleranc
ce of SWHP iinterface
TOLERNACES
B 10. INSPECTION TEST PLAN FOR Add ITP for DC
DIMEN NSION CON
NTROL
C 7.1 STTRUCTURE DIMENSIONN CONTROL
L Add the sketch
PROC CESS
C 7.2 PIPING DIMEN
NSION CONTROL SWH
HP Photo rep
port after cuttting
PROC CESS
C 10. FA
ABRICATIONN TOLERANCE Delete ITP for DC
C; add fabricaation tolerance list
C Page 13 Add note
0 For construction
c
1 3.GEN
NERAL PRIN
NCIPLE Add specific ITP name and ccoefficient of thermal
expaansion
1 5.SET
TTLEMENT OBSERVATI
O ON the te
emporary suupports shall be set refereence to the
Settlement recordd
1 6. GUIDANCE MA ARKER FOR ERECTION If nec
cessary, sub
b-contractor w
will prepare
1 7.1 ST
TRUCTURE DIMENSION N CONTROLL Refeerence to con
ntractor’s com
mments
PROC CESS
1 7.2 PIPING DIMENNSION CONTROL Add the tolerance
e of single weeld hook up
PROC CESS
2 7.1 ST
TRUCTURE DIMENSION N CONTROLL Add stair case trial assembly
PROC CESS
2 7.2 PIPING DIMENNSION CONTROL HP tolerance revise, methhod how to draw
SWH d cutting
PROC CESS
line on
o pipe surfa
ace
2 7.2 PIPING DIMEN
NSION CONTROL DWH
HP tolerance revise
PROC CESS
2 Page 14 Add stickers photto
3 2. REFFERENCE Add related Fabrication proceedure and MS S
3 7.1 ST
TRUCTURE DIMENSIONN CONTROL
L Add guidance plaate descriptioon, and trial-a
assembly
PROC CESS referrence to Construction proocedure

 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 3 of 14
 

TABLE TENTS
E OF CONT
1 SCO
OPE ......................................... ................................................ .................................... 4
2 REF E ............................... ................................................ .................................... 4
FERENCE
3 GEN
NERAL PR
RINCIPLE ................ ................................................ .................................... 4
4 UNIITE DATUM POINTS
S .............. ................................................ .................................... 4
5 SET
TTLEMENT
T OBSERV
VATION ... ................................................ .................................... 5
6 GUIDANCE MARKER
M FOR
F EREC
CTION ...................................... .................................... 6
7 DIM
MENSIONA
AL CONTR
ROL PROC
CESS AND
D TOLERNA
ACES ...... .................................... 7
7.1 Stru
ucture Dimension Co ess .......................................... .................................... 7
ontrol Proce
7.2
2 Pipiing Dimenssion Control Processs ............................................... .................................... 9
7.3
3 Mecchanical Eq
quipment Dimension
D n Control Process
P ..................... .................................. 11
7.4
4 Spe nsion Conttrol Processs ............................................. .................................. 12
ecial Dimen
8 SUR NEL AND INSTRUMENT ........................ .................................. 12
RVEYING PERSONN
9 DIM
MENSION REPORT
R ................. ................................................ .................................. 13
10
0 FAB ANCE ...... ................................................ .................................. 13
BRICATION TOLERA

 
   

 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 4 of 14
 
1 SCOPE
E
This pro
ocedure desccribes and de etails the dim
mensional con
ntrols to be performed
p duuring the fabrication of the
Olefins F
Facility. It inccludes the following activvities:
1) Unite datum points establish hment and p rotection
2) Setttlement obseervation
3) Guiidance marker preparatio on for site ere
ection
4) Stru
uctural prefabrication andd erection/asssembly dime
ension contro
ol
5) Piping prefabriccation and errection/assemmbly dimension control
6) Equuipment instaallation dimension controol

2 REFERENCE
 Eng
gineering &SShop Drawing g
 USYYO-CK-NSZ ZZZ-RZ-0001_Specificatio on For Structural Steel Fabrication
 USYYO-CK-LSPDS-RZ-0002 2_Piping Fab brication (sho op and field) Erection, Teesting, Flushing, Cleaning
g
 USYYO-CK-USP PDS-FZ-0003 3 Field Instal lation of Fire
ed Heater
 AIS
SC 303 Code e of Standard
d Practice forr Steel Buildiings and Briddges
 ASTTM A6-A6M Standard Sp pecification fo
or General Requirements
R s for Plates SShapes.
 Pro
oject Inspection and Test Plan
 Rellated Fabric
cation proceedure and M MS 3

3 GENER
RAL PRINCIP
PLE
Tolerancces shall be controlled att each stage in accordance with this dimension
d coontrol proced
dure. PJOE shall
s
perform dimension innspection as s per the app
proved Inspecction and Test Plan (ITP)).
Usyo-ckk-k0001-qpitp
p-rz-0001 ITP
P for Structurre
Usyo-ckk-k0001-qpitp
p-rz-0002 ITP
P for Piping
Usyo-ckk-k0001-qpitp
p-rz-0010 ITP
P for Static E
Equipment In
nstallation
Usyo-ckk-k0001-qpitp
p-rz-0012 ITP
P for Rotating
g Equipmentt Installation
Usyo-ckk-k0001-qpitp
p-rz-0013 ITP ackage Equipment Installation
P for Yard Pa
If all the dimensions are within thhe specified ttolerance, QC will issue the
t inspectioon request to contractor and a
dimensio on inspectionn report shall be submitte
ed for approvval. If any dim
mensions aree not rectifiedd within the
tolerancce, NCR shall be issued anda engineerr will communicate to con ntractor conssider whether it could be
used as it is, or it cou
uld be readju
usted, and thhe next work shall not pro oceed until coontractor’s written
w approvval.
1) Structure dime ensional insppection shalll be based upon theoretical referennce point or centerline of o the
strructure refere
enced perma anent approvval datum po oints. The check will be ddone daily du uring the ereection
proocess until levels
l are no longer be eing adjusted d, there is nothing
n left tto erect on the module, and
weelding on thee structure is complete.
2) Thhe dimensio onal controls shall occcur at pre--weld, after-welding, affter flame straightening (if
appplicable).Thee pre-weld dimension
d wiill be revieweed and apprroved by conntractor, Method stateme ent to
preevention shaall be established before welding. Su uch as tempoorary supporrt, clamp, the e weld seque ence.
Thhe final surve
ey shall be onn complete ssub-assemblies and on th he completedd structure after welding.
3) Noo forcing or constraining
c of
o commentss shall be undertaken to obtain
o the reequire tolerannce.
4) Alll dimensionaal tolerances shall not be accumulativ ve.
5) Foor interface of single we eld hook up p, the inspec ction will occur at similaar temperatu ure with the e site
ereection. The survey
s tempe erature (T) sshall be recorded in the dimensional
d report. Only the coefficie
ent of
theermal expan nsion for eac ch material ssuch as carb bon steel (1.1*10-5), stainnless steel (1.6*10
( -5
) etcc. for
Yaard and site use
u for calcu ulation.

4 UNITE D
DATUM POIINTS
To reducce the tolerance accumulation, contin
nued constru es and large module shalll use the Unite
ucted module

 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 5 of 14
 
Datum P Points, they are
a establishhed on the pe ermanent position, proteccted from dissturbance, annd their preciision
shall be monitored mutually
m durin
ng fabrication
n. The detail location and hall be arranged
d quantity of the points sh
in Unite Datum Pointts Plan. Theyy are used aas follows:
1) Duue to module
es are separaated several groups in ya ard, so one datum
d point and several reference points
p
in one group (connected state) shall be establis shed respec ctively, meassured and calculated
c beefore
tem
mporary suppport (concrette) layout, an
nd the precision shall be checked andd improved until
u satisfactory.

  Refference pointts layout sam

mple Reeference poiints sample
2) oordinates an
Co nd elevation transition
t be
etween differeence floors, difference
d m
modules.
3) Axial column and elevation of modules will be controlled by reference pointss.
4) Guuidance for structure
s ction, piping erection, and mechanica
erec al equipmentt installation.

5 SETTLE
EMENT OBS
SERVATION
For conttinued constrructed modules and large e module constructed in levelness coondition, settllement shall be
monitoring according g to the referrence points during fabric
cation. Main benchmark sshall be set far
f from workk
area to a
avoid being disturbed;
d temporary ben nchmarks can be transferrred closer too work area, and verified
frequenttly to avoid errors.
e Load test
t are procceeding, the prevent
p actio
on before moodule assembly reference e to
the docuument of Pre eventing Uneven Foundattion Settleme ent. Settlemeent observatiion could ensure:
1) Eleevation and levelness of module base e plate are met
m the tolera ance.
2) Thhe deck (blocck) sub-assembly paralle lism and leve elness.
3) Re educe the pip ping connecttion forcing bbetween mod dules.
4) Me echanical eq quipment insttallation leve lness.

 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 6 of 14
 

Seettlement points will be esstablished with

w
the
e same distaance from thee base plate.

Setttlement recorrd sample Settlem

ment points ssample
Settlemeent points shhall be estab
blished with the same diistance from the base pllate, and moonitoring by Total
T
Station or leveling instrument timely,
t recorrded in the settlement record sheeet by review. The settlement
monitoriing frequenccy and timing as follows:
1) RZPAU and Fuurnace: week kly.
2) Oth
her modules:: Biweekly. 
NOTE: T To minimum misalignment when erecction at Site, the tempora ment and base at
ary supports on the Shipm
Site sha
all be set refe e Settlement record.
erence to the

6 GUIDAN
NCE MARKE
ER FOR ERE
ECTION
If necesssary, the guidance make er will be prep
pared and prrotected by sub-contracto
s or before loading. They could
c
reduce mmisalignment and connec ction force off hook up pip
pe on site ereection. Referrence to Plan
nt coordinate
e,
North annd East coordinate shall be marked cclearly on bas se plate of eaach module. Targets will be used when
necessa ary after apprroval by Conntractor, and prevented frrom the paintting disturbannce.
Align the
e guidance marker
m with the permanen nt foundationn on site, the
e modules coould lay out easily.
e

Guidance markker sample

 
 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 7 of 14
 
7 DIMENS
SIONAL CONTROL PRO
OCESS AND
D TOLERNA
ACES
Critical d
dimension sh
hall be contro
olled and repported, such as: Span Dis
stance, Diaggonal, Leveln
ness, Elevatio
on,
Straightnness, Perpen
ndicularity, Parallelism,
P C
Concentricity
y
If toleran
nces are not shown on th erances shall be in accorrdance with the
he drawing, tthe detail tole t newest
specificaation, in case
e of conflicts, the higher ttolerance sha
all be applied
d. For avoid cumulative effects,
e sub-
assemblies tolerance es at each sttage referencce to the Fab erance, the ddocument arre preparing and
brication Tole
submitte ed later.
7.1 Structuure Dimensio on Control Process
P
Unless ootherwise specified, dime
ensional tolerrances shall be in accord
dance with AAISC 303 Cod de of Standa
ard
Practice
e for Steel Bu
uildings and Bridges,
B  USY
YO-CK-USPDS-FZ-0003 3 Field Installlation of Fired Heater and
d
ASTM A A6-A6M Stan eneral Requiirements for Plates, Shappes.
ndard Specification for Ge
1) ucture Pre-fabrication
Stru
Nodde, main beam (column) will
w be checkked as follow ws:
Stra
aightness, levvelness, perp
pendicularityy, width, heig
ght, length, diagonal

 Camber and sweep: inc ch=1/8 ×(nu umber of feett of total leng
gth/10). Sectiion with a flange with lesss
than 6 inch, permitted variation
v =1/8×(number of feet of ttotal length/5
for ssweep, inch= 5)
 or use as columns:
Specified fo
Lengths of 45 foot and under
u inchh=1/8 ×(num mber of feet of
o total lengthh/10) but nott over 3/8
Lengths over 45 foot inch
h=3/8+[1/8×([number of feet of total llength-45]/10
0)].
2) Prea
assembly

 
To mminimum devviation, main beam shall be located as a per the unite line of moodule. Shrinkking allowancce,
weld ortion preven tion shall be prepared be
ding sequencce, and disto efore fabricattion, such as
s shrinking
allow
wance when material cuttting, 3 mm a allowance forr each CJP. The
T center liine and eleva ation referen
nce
poinnts will be ma
arked temporrarily at pre-w a shall be adjusted prooperly at pos
weld stage, and st-weld if
appllicable, and marked
m perm
manently for tthe module erection,
e and
d punch markk shall be pre evented fromm
blassting and pain
nting. Check
king items forr the deck (block) fabrication as follow
ws:
 
  

Ole
efins Fac
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Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 8 of 14
 
 Length & width & diagon nal of main bbeams: ±0.4 inch (± 10mm)
 Levelness: 1/1000, max ximum is ±0.4 4 inch (± 10m
mm)
 Verticality: 1/500,
1 maxim
mum is 0.8 in nch (20mm)
 Straightnesss: 1/1000
3) Tem
mporary Foun ndation Layo
out
Tem
mporary foundation and lo be controlled according to
ofting shall b o reference ppoints in secttion 4.0, notee
hook up allowan ation of diffe rence modules. After level, the centeer line of base
nce and eleva e plate shall be
marrked up on th y foundation. Four angle points and center point oof each found
he temporary dation shall be
b
checcked as follo
ows:

 Elevation of foundation within ±0.2 iinch (± 5mm)

 Levelness of
o each temp porary founda ation within 0.08
0 inch (±2
2mm)
 Node coord dinates within
n ±0.2 inch (±
±5mm) in accordance witth the Datum
m Points.
4) Asse
embly and Erection
E

 
All tthe deck (blo
ock) center lin
ne shall be a t center line of the tem porary found
aligned with the dation and
leveeled by shim plate. The fo ollowing itemm shall be cheecked:
 Alignment of o deck cente er line within ±0.2 inch (±
±5mm)
 Elevation of top deck within ±0.4 incch (± 10mm)
 Plan coordinates of mains column w nch (± 10mm)
within ±0.4 in
 Verticality of o main colum mn within 1/5 500, maximu um 0.8 inch (2
20mm)
Colu umn centers coordinates of each floo or shall be checked by Tootal Station a nd get the maximum
m offsset
m theoretical position. The
from e column and d brace betwween 1st and 2nd will be errected as folllows:
 ack weld on the 1st level , and adjuste
Brace will ta ed when 2st level installeed.
 Column and
d brace locattion as per th
he module da
atum.
 Guidance plate
p that te
emporary toools will be in
nstalled beffore erection
n, and remo
oved after 3
guides the column to the correct p
position.
 Heat straigh
htness if vertticality fall ou
ut of approve
ed tolerance.

 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 9 of 14
 

Note
e:
a) Allowable Vertical
V gap tolerance at column top and
a 2F node
e block: 0~5m
mm. 3
b) Temporary fix column and braces w
when installedd: temporary support andd tack weld in
n pre-assemb bly
stage, and removed
r when upper insstalled, and grinding
g the weld
w in assem
mbly and ereection stage.
c) Survey position of colum
mn: top targe
et at the flang
ge center of column,
c and survey by Total
T Station.
d) Erection dim
mension shall be checked
d at pre-weld
d, after-weld,, and after teemporary sup
pport remove
e.
5) Bolt Connection
If there are boltss connection or anchor bo olts, such as
s: the base plate with boltt holes shall be erected and
a
weld ded lastly in deck pre-fab d dimension will be check
brication, and ked as follow
ws:
 Bolt hole diameter 0~+1 1(after paintin
ng or galvannization)
 2mm center-to-center of o any two bo olt holes within a group.
 5mm center-to-center of o any group.
Note d by the bolt size, confirm
e: tolerancess are decided m the bolt could through ffreely.
6) Loosse Item Inspection
Loose item dime ension will be efore pack up. Trial-asse
e checked be embly and reccorded if nec cessary, for
example the walkway, platfo orm between modules, stair case if ap pplicable and d other that described ini 3
Connstruction Procedure.
P T bolt shalll through the
The e holes freely
y if bolt conneection.
7.2 Piping D Dimension Control
C Process
Piping ccoordinate syystem that runs across th e whole project shall be established aaccording to the Unite Da atum
Points, eestablish a piping grid on
n each floor o
or each moduule that allow
ws for settingg piping to dim
mensions an nd
coordinaates shown ono the isometrics. Unlesss otherwise specified,
s dimmensional toleerances sha all be in
accordance with USY YO-CK-LSPDS-AA-0002 2_Piping Fab
brication (shoop and field) Erection, Te esting, Flushiing,
and Clea aning
1) Pipin
ng Spool Pre e-fabrication
Commplex spool pre-fabricatio
p on will be con
ntrolled by lo
ofting. Checkk item as folloows:
Elboow angle, strraightness, le
ength, flange he end flang e is vertical or
e orientation, especially th o level.
Tole
erances are ini accordanc ce with sectio
on 5.1.1 of USYO-CK-LS
U SPDS-AA-00002.
 NPS 10 andd below ±1/8 in (3mm
m)
 NPS 12 to 24
2 ±3/16 in(5m m)
 NPS 26 to 36
3 ±1/4 in(6mmm)
 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 10 of 14
 
 For over NP
PS 36 ±1/16 in(1.5 mm) in per NPS
N 12 to be
e added to ±11/4 in(6mm)

2) ng Support And
Pipin A Shoes In nstallation
Piping support will
w be erecte ed according to the pipingg coordinate system. Cheeck item as follows:
f
Possition, straigh
htness and le
evelness, ele vation, slope
e.
For reduce conn
nection forcin
ng, critical su d be welded lastly in fabriication yard, such as the
upports could
supports which connect
c to th
he flange of mmechanical equipment,
e or
o nearby thee hook up wh hich connect to
othe
er module.
3) Pipinng Installatio
on
Afteer temporary support on the t bottom off modules reemoved, then n the piping ccould be fixed. If slope, beam
b
leveel shall be chhecked and line support sshall be adjus sted before welded.
w Pipinng will be ins
stalled accordding
to issometric drawwing. Check item as follo ows:
Flan nge: verticalitty, parallelism
m and stradd
dling orientattion of bolt ho
ole.
Piping: levelness, elevation, straightnesss, slope spoo ol if applicable.
4) Pipinng Interface Of Double Weld
W Hook U p
For piping conne a not conneected on fabrication yard will
ection smootthly on the si te, piping intterface that are
be cchecked by Total
T Station,, and submit the dimensio on report (3D
D coordinatee that mention
ned on the
isom
metric drawinngs) to the Coontractor. Co
oordinates to olerances are e in accordannce with secttion 5.1.2 of
USY YO-CK-LSPD DS-AA-0002..Adjustment Range @ Siite: Adjustable if actual m misalignment within this ra ange
 Vertical: ±5
5/8 inch (16mmm)
 Lateral: ±1 inch (26mm)) 
 Axial: ±1 3//16 inch (30m
mm)
5) Pipin
ng Interface Of Single Weld
W Hook Up
p
 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 11 of 14
 
Cold
d cutting refe
erence to the Method Sta
atement of Co
old Cutting
After cutting, the
e misalignme
ent photo rep port will be su
ubmitted to Contractor.
C M
Mock up referrence lines of
o
pipe
e in relation to
o module strructure steel to monitor fo
or movementt during sea freight and temporary pip pe
suppport. 
 Vertical: ±5//8 inch (16m
mm)
 Lateral: ±5/8 inch (16mm
m)
 Axial: N/A (ffor one cuttin
ng)

Stickers
s Sample  
Theoodolite

 Refer to
o the interfac
ce coordinate es in ISO draawing, make point A and point B by Total
T Station on
the grou
und, the line A-B is verticcal with the piping.
p
 The theeodolite are set
s up on poiint A, and aligned with po oint B, and loock up the ho
orizontal swittch
of theod
dolite, get the
e cutting line
e that vertical with piping.
 e the verticall switch of th eodolite, and
Operate d marking cu
utting points ffor each piping.
 N.S.＞1
12 inch, the pipe
p end afte
er cutting to ensure
e vertic
cal.
6) Loosse Pipe Insp
pection
Loose pipe dime
ension shall be checked b
before pack up according
g to section77.2.1 Piping Spool
S Pre-
fabrrication.
7.3 Mechan nical Equipmment Dimension Contro ol Process
Mechanical equipme ent shall be installed acco ordinate systtem. The toleerances are in accordancce
ording to Coo
with mecchanical equ
uipment insta
allation speciffication.
1) Equipment Supp
port Pre-fabrication
The following ite
em will be che
ecked: Width
h, length, dia endicularity, sstraightness.
agonal, perpe
2) Equipment Supp
port Erection
Equ
uipment supp
port shall be installed acccording to the e system, butt not welded (painting
e Coordinate
 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 12 of 14
 
toge
ether with the
e deck). After deck sub-a assembly finish, adjusted and weldedd the support. The following
item
m shall be che
ecked: positiion, levelnesss, elevation.
3) Mecchanical Equ
uipment Insta
allation
Insta t equipment supports sshall be drille
all holes on the g to the Coorrdinate system, and the
ed according
equipment cente erline and pu e shall be checked as follows:
ump interface
 Alignment: Rotating cou upling will be aligned by laser or dial indicator.
 Elevation (L
Levelness): horizontal
h quipment will be level by shim
eq s plate.
 Perpendicularity: vertica
al equipmentt will be perp
pendicular by y shim plate.
 Node orienttation and poosition.
7.4 Speciall Dimension
n Control Pro
ocess
This secction containss the critical dimension, ssuch as the module
m interface and bow
wing weld dimension.
1) Mod
dule interface
e
 Hook up intterface, pleasse refer to se
ection 7.2.4&&7.2.5
 Base plate without
w bolt holes, pleasee refer to 7.1
1.2
 Base plate with
w bolt hole es, please reefer to 7.1.5
2) Bow
wing of radian
nt section and TLE weld w
will be contro
olled at pre-w
weld stage, ddistortion pre
evention.
 The measure points are e 6 points at least, referennce to the de
etail construcction process
s. X and Y
direction offfset and Elev
vation will be
e checked by y Total Station.
 Distortion prevention
p shhall be a part of fabricatio
on method sta atement, succh as detail weld
w sequencce,
heat input and
a the temp porary suppo orts.

8 SURVEYING PERS
SONNEL AND INSTRUM
MENT
PJOE will provide approved pe ersonnel, insstrument nec cessary to se et out, monitoor and contro
ol dimension n and
toleran nces. The responsible pe ersonnel sha all be either qualified
q survveyors or sh all have had
d at least 5 years’
y
experience of sim milar work. The surveying g instruments used will be regularlyy (yearly ca alibration) seent to
indepe endent authoorized institution for veriffication, and all the instru
uments will hhave currentt valid calibrration
certificcates. Calibrration proceedure of insstruments is s complied with PJOE--MP-EF-105_Monitoring and
Measu uring Equipm
ment Control Procedure.
1) Total Station. Application:
A 3D dimension
n inspection.
The
ere are 7 setss Total Statio
on. SOKKIA:: 3 sets; Leic
ca: 4 sets

 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 13 of 14
 
 Leica TS11
Precision: 1″
1 for angle measuremen
m nt; ± (1+1.5pp
pm×D) for distance meassurement (us
sing prism)
 Leica TCRA A 1201+
Precision: 1″
1 for angle measuremen
m nt; ± (1+1.5pp
pm×D) for distance meassurement (us
sing prism)
 SOKKIA SE ET1X
Precision: 1″for
1 angle measurement
m t; ± (1.5+2pp stance meassurement (using prism)
pm×D) for dis
 SOKKIA NE ET05
Precision: 0.5″for
0 angle measureme
ent; ± (0.8+1p
ppm×D) for distance
d meaasurement (u
using prism)
2) The
eodolite. App
plication: stra
aightness, pe
erpendicularitty.
The
ere are 13 se
ets Theodolitte. YG J2-2 ttheodolite
Pre on standard deviation in one observa
ecision: Horizzontal directio ation set: 2 ″..
3) Levveling Instrum
ment. Applica
ation: levelne
ess.
The
ere are 40 se
ets Leveling Instrument.
 SOKKIA B2 20II
Precision: Standard
S dev
viation for 1kkm double run leveling ±1
1mm.
 SOKKIA C3 30II
Precision: Standard
S dev
viation for 1kkm double run leveling ±2
2mm.
 DSZ2
Precision: Standard
S dev
viation for 1kkm double run leveling ±1
1.5mm.
4) Pre
ecision Instrument
 Dial Indicattor. Applicatio
on: run-out, ccoupling alig
gnment, conc centricity.
 Inner and outer
o micrometer. Applica ation: machin ning parts ins
spection.
 Vernier Calliper. Applicaation: materiaal dimension inspection and
a machininng parts insp pection.
 Box tape leevel. Applicattion: equipme ent levelnesss, levelness and perpenddicularity of fllange.
5) Oth
her Measurem
ment Tools
 Laser Distaance Meter(L
Leica)
 TAJIMA 50m Steel Tape, 5m Tape
 Level ruler, Plumb, Squ
uare, Steel R
Rule

9 SION REPORT
DIMENS
1) Dim
mensional rep
port format, please
p he attachment A.
see th
2) All tthe dimensio
onal checks shall
s be mad
de with the la
atest revision of drawingss, all the repo
orts shall reco
ord
revisions of drawwings/docum
ments used foor the inspec
ction.
3) Crittical dimensio
on shall be witnessed
w byy contractor as
a per the project ITP.

10 FABRIC
CATION TOL
LERANCE
Please ssee the attacchment B.

 
  

Ole
efins Fac
cility

Co
ontractor Doc. No. : US
SYO-CK-K0001-QPQAC-R
RZ-0015 Rev. : 3
Su
ubcontractor D
Doc. No. : M135-04-GE-PW
WP-011 Date : Sep. 13, 20
019
Do
oc. Title : DIMENSIONAL
L CONTROL P
PROCEDURE Page : 14 of 14
 
Note:
1. Settlem
ment Observa
ation(preventtion shall be reference to the load tesst, to minimum settlement)
2. Report format(refere
ence to PJO
OE’s format, revise
r if nece
essary)
3. As-builtt survey requ
uirement
1) Mo
odule base plate
p dimensi on
2) Se
ettlement obs
servation reccord
3) WHP piping interface (coo
DW ordinates aftter reinstatem
ment)
4) SW
WHP piping interface (pho
oto report aftter cutting)
5) Photographs off the stickerss to demonsttrate any piping line moveement after load out from
m
fab
brication yard
d

 
 Attachment A

DIMENSIONAL INSPECTION REPORT

尺寸检验报告
Project Name 项目名: M135 OLEFINS FACILITY PROJECT
ST-DI-A-DKA-1-
Drawing No. 图号: M135-RZPAU004-SE-ST-DKA-001 Rev.00 Report No 报告号: BW
Structure Name Date of Measure
DECK A 2018.10.25
结构名称 测量日期
Member No.构件号 Temperature温度 20℃
Instrument (Serial. NO.)
Total Station(SN:267868),Level Instrument(SN:126798)
测量设备名称 (出厂编号)
Sketch 简图 : Before-weld 焊前
After-weld 焊后

Note:
1. This report format intended to be used for structure, piping and mechanical equipment installation.
2.Calibration cert # and expiry date will be controlled in comply with PJOE‐MP‐EF‐105_Monitoring and 
Measuring Equipment Control Procedure.

Unit: inch
Position Design Requirement Actual Result
位置 设计要求 实际尺寸 检验结果

PJOE CKJV

Name 姓名

Sign 签字

Date 日期
JOE-RE-QM-046 (Rev.0) Page 1 of 1
Attachment B (1/3)
M135 Fabrication Tolerance 建造公差
Stage Check Item Acceptance Criteria Remark
建造阶段 检查项 验收公差 备注
Straightness/Levlness
1/1000, max 10mm
直线度、水平度
Length add length allowance
0~+3mm
长度 长度余量
Main Beam/column Height
1.1 ±3mm
主梁、主立柱 高度
off-center
±5mm
偏心
slant of flange
6mm
翼板倾斜
Length/Width/Height
±3mm
Node 长度、宽度、高度
1.2
节点 Flatness
3mm
平面度
Length/Width/Diagonal Reference to the equipment requirement
长度、宽度、对角线 参考设备要求
Equipment Support
独立设备支撑 Verticality Reference to the equipment requirement
1.3
Monorail 垂直度 参考设备要求
1.0 Pre- 轨道梁
fabrication Levelness/Flatness Reference to the equipment requirement
预制 水平、平面度 参考设备要求
Visual
levelness/straightness \
外观平直
Sencondary structure Holes distance in one base on the bolt size and hole
1.4 with bolt holes group ±2mm shape(oval/slotted)
带螺栓孔的次结构 同一组孔间距 取决于螺栓尺寸和孔形状（如椭圆孔）
Holes distance between any base on the bolt size and hole
group ±5mm shape(oval/slotted)
任意两组孔间距 取决于螺栓尺寸和孔形状（如椭圆孔）

Tolerances are in accordance with section

Spool Linear Dimension note loose pipe
1.5 5.1.1 of USYO-CK-LSPDS-AA-0002
管段 线性尺寸 关注打包管段
按照管线要求

Tubular Ovality
1.6 1/100
卷管 椭圆度
Attachment B (2/3)

M135 Fabrication Tolerance 建造公差

Stage Check Item Acceptance Criteria Remark
建造阶段 检查项 验收公差 备注
base plate if bolt holes, base on the bolt size and hole
Length/Width/Diagonal ±5mm shape(oval/slotted)
长度、宽度、对角线 取决于螺栓尺寸和孔形状（如椭圆孔）
Column (Beam)
minimum misalignment
Length/Width/Diagonal ±10mm
减少合拢错皮
Deck&Block&Furnace 长度、宽度、对角线
2.1
甲板/管廊/裂解炉) Levelness
1/500,max 10mm(±5)
水平
Verticality
1/500,max 20mm
垂直度
Welding allowance Refernce to method state
焊接加量 参照工艺
Contractor supply special requirement of
Furnace Special requirement
2.2 Hold convection and radiant section
裂解炉特殊要求 特殊要求
总包提供对流段、辐射室特殊要求

Location Reference to the equipment requirement

定位 参考设备要求

2.0 Assembly
Elevation Reference to the equipment requirement
组装
标高 参考设备要求
structure where
Equipment Location Levelness Reference to the equipment requirement
2.3
非独立设备支撑 水平 参考设备要求
(静设备支撑)
Flatness Reference to the equipment requirement
平面度 参考设备要求

Verticality Reference to the equipment requirement

垂直度 参考设备要求

Location
±5mm
定位
Elevation
±5mm
标高
Service Support
2.4 Straightness of each line
管支撑 3mm
每组管支撑直线度

Flatness of beam support

3mm
支撑平面度
Attachment B (3/3)

M135 Fabrication Tolerance 建造公差

Stage Check Item Acceptance Criteria Remark
建造阶段 检查项 验收公差 备注
Elevation/Levelness
±5mm
Temporary Foundation 标高、水平
3.1
总装垫墩 Lofting
±2mm
划线
if bolt connection, base on the bolt size and
coordinates of base plate
±10mm hole shape(oval/slotted)
底板坐标
取决于螺栓尺寸和孔形状（如椭圆孔）
alignment\coordinates of
Deck&Block&Furnace
3.2 main column ±10mm
甲板/管廊/裂解炉)
对正、主立柱坐标

Elevation/Levelness
±10mm
标高/水平
Contractor supply convection and radiant section
Furnace Special requirement (Verticality/Alignment/Levelness)
3.3 Hold
裂解炉 特殊要求 总包提供对流段、辐射室特殊要求(垂直度、对正、水
平)
Settlement Observation Elevation/Levelness
3.4 ±10mm
沉降监测 标高水平
3.0 Erection
Reference Line coordinates protection
总装 3.5 \
参考线 坐标 标识保护
Location Reference to the equipment requirement
定位 参考设备要求

Elevation Reference to the equipment requirement

Equipment Support
标高 参考设备要求
独立设备支撑
3.6
Monorail
Flatness Reference to the equipment requirement
轨道梁
平面度 参考设备要求

Verticality Reference to the equipment requirement

垂直度 参考设备要求

Vertical ±5/8 in (16mm)

SWHP interface Critical Interface misalignment photo report after cold cutting
3.7 Lateral ±5/8 in (16mm)
单点连接管口 关键管口 错位照片
Axial N/A

Vertical ±5/8 in (16mm) consider the misalignment between interface when

DWHP interface All coordinates
3.8 Lateral ±1 in (26mm) out of tolerance
双点连接管口 所有管口坐标
Axial ±1 3/16 in (30mm) 超差管口，进行匹配