JOB SAFETY ANALYSIS (JSA)

Rehabilitation works around Old Ammonia Storage Tank (AT-911) against Inspection Report# 8219. Job scope include:
Activity: 1. Replacement of Staircase Tower Column Structure / Top and bottom shell segments of drum, Top plate, cable conduits, cable supports & instrument supports
2. Partial replacement of Tank Top platform piping supports & structure (1)

 Urea Date of JSA: Area/  Ammonia Storage/AT-911

Unit: 24-09-2020 Eqpt Tag:
Ops: Shoaib Masood, Kashif Sher, Danyal Ahuja
Eqpt: Prince Wamiq Rasheed, Jamil Ahmed
JSA Team: Special PPE`s:  Safety harness, Ammonia Gas Mask, Leather Gloves, Face Shield, Welding Helmet
Elect: Aamer Ejaz
Safety: Shahzad Ahmed
POTENTIAL PROBABILITY CONTROL MEASURES Responsible
Step # Basic Job Steps HAZARD *(H, M, L) WHO IS AT RISK Unit
(Recommended Safe Practices)

-No permit of direct welding with tank will be issued

-Ensure availability of fire extinguisher at job location OPS

Fire
Cutting / Grinding / (Due to presence of
1 welding combustible material
& gases)
- Explosivity to be checked after every two hours at the location of hot job
Personnel &
M Property
-Adequate blanketing with fire proof cloth to be done at the location of hot job
EQPT
-Welding Earth to installed nearest to the job location

- Training session to be arranged for hot Job safety / emergency evacuation plan
for all personnel involved in the job Safety

-Checklist to be installed on the scaffolding before start of structure replacement

job

Falling of personnel - All persons to use safety harness in healthy condition hooked at all times to avoid
from height L Personnel falling from height. EQPT

- Persons with height phobia should not be involved in job

- All tools to be tied with lan yard to aviod its falling

-Toe boards to be used on all platforms where material is placed to avoid fall of
material

- Area under which rigging / shifting / scaffolding is being performed will be

barricaded. Person not involved in the job to use alternate route.

Falling of material / Personnel

tool from height M & Property - All tools to be shifted at height in tool boxes/bags EQPT

- Crane / rigging tools to be used for shifting of material at height should be load
tested.

- Donot perform working on multi platforms at the same location

2 Work at height -Contractor to ensure availibility of trained safety incharge during entire working
shifts

-Ensure availability of Ammonia Mask for use in case of emergency situation. EQPT

-Safety unit to arrange training session on wearing Ammonia masks SAFETY

-Contractor to ensure that all workers have attended safety orientation on

Ammonia Release M Personnel Ammonia masks and know how to properly wear Ammonia masks.

-Daily safety talk on work at height and Ammonia Emergency response plan will be
conducted. EQPT

-Ensure provision of two access platforms on opposite sides of the tank for
emergency escape.

Use of cellphones L Personnel - Contractor to ensure that personnel working in area will not carry cell Phones EQPT

Presence of - All relevant securities to be by passed during the duration of wok permit and
securities / switches L Personnel taken back after complettion of Job (list attached). OPS

-Ensure maximum presence of safety personnel in area to take observations, if any,

General L Personnel and ensure immediate corrective actions. SAFETY

*Legends: H = High, M = Medium, L = Low

1- This JSA does not cover replacement of tank top platform which requires direct / indirect welding with tank roof / shell.

2- All FFBL IMS Work Procedures apply in addition to the above mentioned recommended safe practices.

General 3- Ensure safety orientation of all contractor work force prior to allowing him to perform work in area.
Notes:

4- Ensure proper housekeeping of the area after job execution.

5- Properly barricade the area at ground level and ensure that working platforms are provided for jobs on multiple levels for proper isolation.

Route Initiated By Reviewed By Approved By

Name

Design Area Engineer  UM- Urea UM-Equipment UM - Safety Department Manager

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