CJV30 Service Documents D500383 - Ver1.20 PDF

CJV30- 60/100/130/160
TPC-1000
SERVICE
DOCUMENTS
MIMAKI ENGINERRING CO., LTD.

URL:http://www.mimaki.co.jp
D500383
Constitution of CJV30 Series/TPC-1000 Service Documents
This “SERVICE DOCUMENTS” contains the following documents.
Revised
SERVICE DOCUMENTS ver 1.20 2009.06.30
This document, for use by service engineers, describes the instructions and information necessary for
the installation and maintenance work of the printer & cutter CJV30-60/100/130/160 and TPC-1000
(called “the printer” below). Perform installation and maintenance by consulting this document and
the following related documents.
Revised
INSTALLATION CHECKLIST ver 1.10 2009.06.30
This “INSTALLATION CHECKLIST” includes important information and useful

information about the installation of this printer including preparation before
installation and user training after installation. It also includes “Installation Report” to
report the result of the installation or problems and trouble encountered during
installation.
Revised
ACCESSORIES LIST ver 1.00 2008.08.04
This list shows the photos of the accessories contained in the package of the printer.
Before installation, check the accessories against the “ACCESSORIES LIST” to see
that no accessory is missing. If any accessories are missing, circle the relevant photos
in the list and attach the list to the “Installation Report”.
Revised
INSTALLATION GUIDE ver 1.10 2009.01.29
This guide describes the information necessary for installation of this printer and the
installation procedure.
Understand thoroughly the procedure and precautions described in “INSTALLATION
GUIDE” and be sure to follow them to install the printer.
Revised
MAINTENANCE MANUAL ver 1.20 2009.06.30
This manual describes the information about the after-sale service of this printer.
“MAINTENANCE MANUAL” describes the operating principle of the printer,
details of electrical parts, workflow of the service, adjustment and test items,
assembly and disassembly procedure, troubleshooting, and operation flow.
Understand the information and precautions described in this manual and follow them
to perform maintenance work.This service documents describe the information about
the after-sale service of the printer.
Revised
DAILY MAINTENANCE MANUAL ver 1.00 2009.01.15
This manual describes procedures to perform frequently or periodically in order to use

this device for a long time while maintaining precision.
Revised
MECHANICAL DRAWING ver 1.00 2008.08.04
This parts list shows the names of parts of the printer, including the part numbers and
exploded views.
The names of parts referred to in “INSTALLATION GUIDE” and “MAINTENANCE
MANUAL” are the same as those shown in this list. Consult this list during the
disassembly and assembly of the printer or for procurement of parts.
© 2009 MIMAKI ENGINEERING CO.,LTD. P.1

Service Documents > Change Tracking
Change Tracking
Date 2009.06.30 Manual Ver. 1.20 Remark

Status Index Rev. Changes
all, cover1 Added TPC(-1000)
2.1.2P.1 Deleted 1.2 Model name
2.2.1 Deleted 1.1 Model name
3.1.1 Added 1.1 Description of TPC
3.1.2
3.1.3
3.1.1 Added 1.1 Eco-PA1
3.1.2 Revised 1.1 Thickness of PVC revised, Remarks added.
3.1.3P.2 Added 1.1 Eco-PA1
Difference of CJV and TPC
3.1.4 Added 1.1 Description of Sb ink and the expiry date
Light black
4.2.1 Added 1.2 New item [Y-belt]
4.2.4P.2 Page Added 1.0 New item [Y-belt]
4.5.1 Page Added 1.0 New item [Handling of FFC]
4.5.2 Page Added 1.0 New item [Electric charge checking when replace the Electrical Parts]
4.5.3 Page Added 1.0 New item [Detaching the Connectin g Unit (Print Head)]
4.5.4 Page Added 1.0 New item [Detaching the Connectin g Unit (Cutting Head)]

Index Status Rev. Changes
1.1 Revised 1.10 All pages reviewed
Page added 1.00 “C-1) Replacement of Updated page”
2.1.2 Added 1.10 Warning Box: “Without waiting for an adequate period of time,...”
3.1.1 Page added 1.00 “Specifications for Printing Section”
3.1.2 Page added 1.00 “Specifications for Cutting Section”
3.1.3 Page added 1.00 “Common Specifications for Main Unit”
3.1.4 Page added 1.00 “Specifications for Ink”
4.1.1 Revised 1.10 [Indication on LCD]: (Totally reviewed)
4.1.2 Revised 1.10 Caution Box: “...recovery is impossible.”
→ “... the main PCB must be replaced with a new one for recovery.”
© 2009 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.1

Service Documents > Change Tracking
Change Tracking

Index Status Rev. Changes
4.1.5 Revised 1.10 SYSTEM PARAMETER: No. 5 (CAPposY) → No.4
Revised 1.10 SYSTEM PARAMETER: No. 8 (WIPposY) → No.5
Revised 1.10 SYSTEM PARAMETER No. 5:
“WIPposY” → “WIPposX”
“Wiping Y position adjustment” → “Wiping X position adjustment”
“0.1 mm”(unit) → “–”
Erased 1.10 SYSTEM PARAMETER: No. 32 (SQRPTsw)
Revised 1.10 MAINTENANCE PARAMETER No.26 (DRYFEED) Initial Value: “200” → “100”
Erased 1.10 MAINTENANCE PARAMETER: No.27 (VIEWuse)
Erased 1.10 MAINTENANCE PARAMETER: No.28 (VIEWmnt)
Erased 1.10 MAINTENANCE PARAMETER: No.29 (VIEWspd)
Erased 1.10 CUSTOMIZE PARAMETER: No.0 (EDGE LV)
Erased 1.10 CUSTOMIZE PARAMETER: No.2 (CUTsel)
Erased 1.10 CUSTOMIZE PARAMETER: No.3 (CUTofs)
Added 1.10 CUSTOMIZE PARAMETER: No.96 (INKSET)
Added 1.10 CUT SYSTEM PARAMETER: No.26 (P>COTSX)
Added 1.10 CUT SYSTEM PARAMETER: No.27 (P>COTSY)
Added 1.10 CUT SYSTEM PARAMETER: No.30: “(Cut offset from the leftmost pinch roller)”
Added 1.10 CUT SYSTEM PARAMETER: No.31: “(Cut offset from the rightmost pinch roller)”
Added 1.10 CUT SYSTEM PARAMETER: No.36 (WinAJST)
Revised 1.10 CUT SYSTEM PARAMETER: No.54 (CUT ADJ) Initial Value: “0” → “10”
4.2.1 Revised 1.10 Regularly replaced parts No.7: “S Guide” → “Pressure Damper”
4.2.3 Revised 1.10 Regularly replaced parts No.7: “S Guide” → “Pressure Damper”

Status Index Rev. Changes
Released New issued
© 2009 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.2

Service Documents > Table of Contents
Rev.
Model CJV30/TPC Issued 2008.08.04 Revised 2009.03.17 F/W ver 1.00 Remark
Table of Contents 1.2
1 About Service Documents 4.5 Essential Information for Service

4.5.1 Handling of FFC
1.1 Constitution and Rules
4.5.2 Electric charge checking when re-
1.2 Symbol place the Electrical Parts
4.5.3 Detaching the Connecting Unit (Print
Head)
2 Service Outline 4.5.4 Detaching the Connecting Unit (Cut-
ting Head)
2.1 Safety Precaution
2.1.1 Warning Label
2.1.2 Maintenance Precaution
2.2 Required Tool

2.2.1 Tools
2.3 Unit Conversion List

2.3.1 Conversion List for the International
System of Units
3 Basic Specification
3.1 Main Unit Specification

3.1.1 Specifications for Printing Section
3.1.2 Specifications for Cutting Section
3.1.3 Common Specifications for Main Unit
3.1.4 Specifications for Ink
3.2 PC Specification
3.3 Output Speed
3.4 Ink Consumption
4 Technical Information
4.1 Basic Information

4.1.1 Service Mode and Specialized Key
4.1.2 F/W Update
4.1.3 Parameter Up/Download
4.1.4 Parameter Function
4.1.5 Important Parameter
4.2 Regular Maintenance

4.2.1 Periodic Check Items
4.2.2 Checking the Printer Condition
4.2.3 Regularly Replaced Parts
4.2.4 Greasing
4.2.5 Checking
4.3 About Print Quality
4.4 About Cut Quality
© 2009 MIMAKI ENGINEERING CO.,LTD. Table of Contents R.1.2 P.1

Service Documents > About Service Documents > Constitution and Rules
1. About Service Documents

1.1 1.2
1
Constitution and Rules Symbol
© 2009 MIMAKI ENGINEERING CO.,LTD.

Service Documents > Constitution and Rules
Rev.
Model CJV30/TPC Issued 2008.08.04 Revised F/W ver 1.00 Remark
1.1 Constitution and Rules 1.0
A-1) Format of the Cover of “SERVICE DOCUMENTS”
Details
n Put the logo of “MIMAKI” at the upper right corner.
The cover is to be monochrome.
o Indicate the name of this printer.
p Indicate the model name (details).
q Put white characters “SERVICE DOCUMENTS” in a black 1
background.
r Show an image (appearance) of this printer.
s Indicate the company name and URL of MIMAKI.
t Put the ledger number of the document.
2
* It is not required to replace this cover at the case of item revision
or document version updated.
4
A-2) Constitution of “SERVICE DOCUMENTS”
Details
n Display the component tree of “SERVICE DOCUMENTS”.
o The following documents are included in “SERVICE
DOCUMENTS” when the printer is released in the market.
INSTALLATION CHECKLIST
ACCESSORIES LIST
INSTALLATION GUIDE
MAINTENANCE MANUAL
DAILY MAINTENANCE MANUAL
MECHANICAL DRAWING
Additions or changes are possible anytime.
p Describe the outline of each document.
q Indicate the version of each document up to two decimals.
r Indicate the issued date of latest document version.
* Replace this page at the case of item revision or document

version updated.
* The latest version of each document is administered and
displayed in this page.
© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.1

Rev.
A-3) Format of Explanatory Page
Header
n Indicate the heading flow to the section.
o Indicate the model name of printer.
p Indicate the date of issue of the section.
q Indicate the date of revision of the section.
r Indicate the oldest firmware version to which the section relates.
1
s Indicate additional information, such as the related serial number.
t Indicate the revision number of the section.
2
• For a minor change (correction of text or change of names of
parts), raise the number at the first decimal place.
Example: 1.0 → 1.1
• For a major change (change in specifications or modification
to drawings), raise the number at the ones place.
Example: 1.0 → 2.0
3
u Indicate the title of item with the item number.
Index
v Indicated the chapter number, as a reference at document
retrieving.
Footer
w Indicate Copyright at the bottom left of the page. Indicate the
year of the first release of the document.
4
At the bottom right of page, indicate the item number, revision
number and page number.
Description
The basic format of the explanation is as follows:
• Use the same font of the same size for the characters on the
page excluding the header, footer and index.
• Use only black for the characters on the page excluding those
for drawings, header, footer and index.
• Locate the general drawing for adjustments or disassembly
and reassembly, if any, in the upper area of the page. ( )
• Locate the drawings in the left area and the text in the right area. ( )
• Do not use any drawings other than line drawings, except
when photos are appropriate for, say, cables.
• Enclose each symbol such as “Warning”, “Caution”, “Important”
or “Tips” and the explanatory text with a rectangular box. ( )
• Use “[ ]” and “->” when an operation function is to be shown
in the text of this document.
Example: [FUNCTION] -> [#ADJUST] -> [HEAD
ADJUST] -> [SLANT ADJUST]
• Do not use any trademarks or trade names of other companies
to name tools or parts.
Example: INSULOK, LOCTITE
• In the explanatory text, use the same names of parts as those in
“MECHANICAL DRAWING”, and use bold characters for them.
• Express the explanatory text as briefly as possible.
• Avoid a redundant description of the same information or procedure.

Rev.
A-4) Format of Change Tracking
Details
n Indicate the heading flow to the section.
o Indicate the title of the section. For any document other than
“SERVICE DOCUMENTS”, indicate the name of the
document in front of Change Tracking.
Example: Indicate “Change Tracking” for “SERVICE
DOCUMENTS” or “Maintenance Manual Change Tracking” 1
for “MAINTENANCE MANUAL”.
p Enter the date of change in the “Date” field in the yyyy/mm/dd
format.
q Enter the version of the revised document in the “Manual Ver.”
field.
r Enter additional information such as the related firmware
2
version and the related serial number in the “Remark” field.
s Enter the change status in the “Status” field.
Released:A new version is issued when a major change, such as
3
change in specifications, takes place.
Example: 1.00 → 2.00
Revised: The correction of the document takes place.
Example: Correction or addition of explanatory text
and/or names of parts, or modification to and/or
addition of drawings.
4
Erased: Descriptions of work or functions are deleted because
of specification change or firmware upgrade.
Added: Descriptions of work or functions are newly added
because of specification change or firmware upgrade.
t Indicate the section number of the changed section in the
“Index” field.
u Indicate the revision number of the changed section in the
“Rev.” field.
v Describe detailed information of the change, such as the
location of change, reason and purpose, in the “Changes” field.
w Prepare an independent list for Change Tracking for every
version of the document. Locate the Change Tracking list for
the latest version at the top. ( )
* Replace this cover by each user at the case of item revision or
document version updated.

Rev.
A-5) Format of Contents
Header
n Indicate the flow of contents.
o Indicate the model name of printer.
p Indicate the date of issue of the contents.
q Indicate the date of revision of the contents.
r Indicate additional information, such as the related serial
1
number.
s Indicate the revision number of the contents.
• For a minor change (correction of text or addition of sections),
raise the number at the first decimal place.
Example: 1.0 → 1.1 2
• For a major change (change in specifications), raise the
number at the ones place. Example: 1.0 → 2.0
t Indicate the title of contents.
Description
u Indicate no page number. (The item number only.) 3
v Indicate the contents in two-column format.
w Use black characters of the same font and same size.
4
Footer
Indicate Copyright at the bottom left of the page. Indicate the
year of the first release of the document.
At the bottom right of the page, indicate the section number,
revision number and page number.

Rev.
B-1) “INSTALLATION CHECKLIST”
Explanation of Cover
n Indicate the logo of “MIMAKI” at the upper right corner. The
monochrome is only accepted for the cover.
q Indicate “SERVICE DOCUMENTS”. 1
r For the document name, use white letters on the black
background.
Constitution
2
The “INSTALLATION CHECKLIST” includes information
useful and necessary for the installation of this printer.
3
INSTALLATION CHECKLIST
This easy-to-use check list summarizes important
information and useful information about the installation
including preparation before installation and user training
after installation.
Installation Report
This report is prepared for submitting the result of
installation or the report of problems and troubles
encountered during the installation to “MIMAKI” simply.
4
* There is no need of replacing this cover even when the revision
of sections is updated or a new version is issued.
B-2) “ACCESSORIES LIST”
q Indicate “SERVICE DOCUMENTS”.
background.
Constitution
z The “ACCESSORIES LIST” is a list of accessories contained
with illustrations in the packing box.
z Check the accessories prior to the installation of this printer if
there is any missing, referring to the “ACCESSORIES LIST”.
Make a check at the applicable check box on the list then attach
it on the “INSTALLATION REPORT” at the case of missing.

Rev.
B-3) “INSTALLATION GUIDE”
background.
Constitution
2
The “INSTALLATION GUIDE” describes the information
necessary for installation of this printer and the installation
procedure.
At installing, understand the procedures and caution items of
this manual thoroughly for the work. 3
4
B-4) “MAINTENANCE MANUAL”
background.
Constitution
This manual describes the information about the after-sale
service of this printer. This manual describes the operating
principle of the printer, details of electrical parts, working
procedure of service, adjustment and test items, assembly and
disassembly procedure, trouble-shooting, and operation flow.
* Understand the information and precautions described in this
manual and follow them to perform maintenance work.

Rev.
B-5) “DAILY MAINTENANCE MANUAL”
background.
Constitution
2
The “DAILY MAINTENANCE MANUAL” describes the
procedure of daily maintenance to maintain this printer in good
condition.
* After the maintenance work, make sure to perform the work
according to the “DAILY MAINTENANCE MANUAL”.
3
4
B-6) “MECHANICAL DRAWING”
background.
Constitution
1. This document shows the names of parts of the printer, together
with the part numbers and exploded views.
The names of parts referred to in “INSTALLATION GUIDE”
and “MAINTENANCE MANUAL” are the same as those
shown in this document. Consult this document during the
disassembly and assembly of the printer or for procurement of
parts.

Rev.
C-1) Replacement of Updated page
Description
n Confirm the page changed, and remove the page if not necessary.
o Insert the revision page added or revised.
p Confirm the revision number of the revision page inserted.
* It is also accepted to leave the previous page as a reference since it is administered by the revision number.
* For the details of change, confirm the “CHANGE TRACKING”.

Service Documents > About Service Documents > Symbol
About Service Documents

1
1.
1.1 1.2
Constitution and Rules Symbol

Service Documents > Symbol
Rev.
1.2 Symbol 1.0
Outline
The following symbols are used in this manual. Understand the symbols, and be sure to observe the instructions.
Symbol Name Description

Failure to observe the instructions given with this symbol can result in death
Warning
or serious injuries to personnel.
Be sure to understand the instructions thoroughly and follow them to 1
perform work.
Failure to observe the instructions given with this symbol can result in
Caution
2
injuries to personnel or damage to property.
Important notes on maintenance work are given with this symbol.

Important Understand the instructions thoroughly, and perform maintenance work
properly.
Tips Useful information for maintenance work is given with this symbol.
3
4
Reference Related description is given on the page shown by this symbol.
(1.1.1)
Page Be sure to refer to the specified page.

Service Documents > Service Outline > Safety Precaution
2. Service Outline
2.1 2.2 2.3
2
Safety Precaution Required Tool Unit Conversion List

Service Documents > Service Outline > Safety Precaution > Warning Label
Rev.
2.1.1 Warning Label 1.0
Outline
The following figure shows the warning labels attached to this machine. Check these labels before work, and if any
labels have become unreadable due to dirt, scratches or peeling, replace them with new labels after checking with the
customer.
Label Position
3
View with maintenance
cover open
© 2009 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.0 P.1

Service Documents > Service Outline > Safety Precaution > Warning Label
Rev.
2.1.1 Warning Label 1.0
Label Description
Order Number Label Name Label Description

n M904810 Caution Label (hot, small) Be careful of the heat. Attached to the media holder.
1
o M905935 PR Caution Label Do not move the Pinch Roller’s pressure adjustment lever manually.
3
p M905811 PC Label C Keep fingers and other body parts from the moving parts.
4
q M903330 Work Caution Label Please wear the goggle and gloves at work.

r M903239 Cutter Caution Label Be careful of the cutter blade.

s M903405 Heat Caution Label Be careful of the heat. Attached to the heater cover.

Service Documents > Service Outline > Safety Precaution > Maintenance Precaution
Rev.
2.1.2 Maintenance Precaution 1.2
Before starting maintenance work, be sure to turn off the SUB power switch first and then MAIN
power switch, unplug the power cable from the power inlet on the printer, and wait for more than 15
minutes.
Without waiting for an adequate period of time, the electricity in the circuits on PCBs will not be
discharged completely. Under such conditions, components on PCBs may be damaged if any cable
inside the machine is unplugged or plugged in. Also you may get electric shock if you touch a bare
electrode.
To protect your eyes and hands from ink, be sure to wear goggles and gloves when cleaning the print
1
head or replacing the S pump assy or when there is a possibility that ink may scatter. Your hands can
get rough and dry if they are stained with the ink.
Explosion can occur if the battery is replaced with a wrong type. Be sure to replace the battery with a
2
new one of the specified type. Dispose of used batteries according to the manufacturer’s instructions.
When removing or installing dampers, take great care not to permit ink leakage and not to stain any
parts with ink. A drop of ink on FFCs or connectors may cause a short circuit or poor electrical
contact, thus resulting in faulty ink ejection or damage to the head or PCBs.
Carefully connect the FFC cable between the main PCB and the ink slider PCB so that the connectors
of the same number meet each other. A wrong connection may cause a short circuit of the power 3
supply and thus damage the PCBs.
Take great care not to confuse the two FFC cables between the ink slider PCB and the head;
otherwise, the power supply would be short-circuited.
4
Do not turn off the power during firmware upgrading. Doing so may disable restarting.
*1 The switch called the “SUB Power Switch” in this document is

called the “Power Switch” in the Operation Manual.
SUB Power Switch*1
Preliminary Checks
Before starting work, make sure that the following conditions are all met:
1. Understand thoroughly all the instructions given in “Warning for Use” in the Operation Manual before starting work.
2. The following conditions for the power supply system are all met:
The power supply voltage must be within the specification limits.
The printer must be grounded properly.
The power cable must be free from damage, broken wire, etc. Many cables must not be connected to one outlet.
The location must be such that the cable can be easily unplugged from the wall outlet in case smoke or flame has
been risen from the electrical system.
3. Some trouble may be due to misoperation. Judge whether or not the error display and the error condition signify
misoperation.

Service Documents > Service Outline > Safety Precaution > Maintenance Precaution
Rev.
2.1.2 Maintenance Precaution 1.0
Precautions in Work
Take the following precautions during maintenance work:
1. Provide adequate space for the maintenance work.
2. When performing tests with the electrical box cover open, be careful not to receive an electric shock from any live
part. Also take care not to drop screws or any other parts into the circuit box.
3. Take care to avoid insufficient insertion or skewed insertion of any connector or FFC.
1
4. Do not touch FFCs with your fingers. Doing so may cause contact failure.
5. The lever of each FFC connector breaks easily. Move it up or down gently when releasing or locking the connector.
6. Pay attention to the movement of the head if you are required to perform maintenance work with the power on. (Keep
all parts of your body away from moving parts.)
7. Use jog keys to move the media (in the X direction) or the head (in the Y direction).
The media or head can be moved by hand with the power turned off. In doing so, however, exercise care to move
them slowly.
8. Do not tilt the printer if ink cartridges are filled with ink. Doing so can cause ink leakage. 2
Follow the procedure described below before transporting the printer. Use the dedicated packaging materials to trans-
port the printer.
Remove the ink from the tubes by following the procedure of [MAINTENANCE] -> [HD.MAINTENANCE] ->
[DISCHARGE&WASH] or [#ADJUST] -> [HEAD WASH].
3
Remove the maintenance solution from the tubes by following the procedure of [MAINTENANCE] ->
[HD.MAINTENANCE] -> [MaintWashLiquid].
Remove the waste ink tank.
Install the head stopper to fasten the head.
9. Observe the following instructions if the main unit is removed from the legs and placed directly on the floor:
Unplug the power cable for the take-up device.
4
Remove the waste ink tank and the mounting bracket. (Plug the tube with a cloth to prevent ink from spilling out.)

Service Documents > Service Outline > Required Tool
Service Outline
2.1 2.2 2.3
2

Service Documents > Service Outline > Required Tool > Tools
Rev.
2.2.1 Tools 1.1
Tools
The table below shows the tools to be used in maintenance work for the printer. In the table, each adjustment item for
parts requiring the relevant tool is marked with “{”.
Installation or change of location
Adjustment of the pen pressure

Adjustment of the pen stroke.
Adjustment of the print head
X-axis Motor Relay PCB
Adjustment of the mark

1
Adjustment of the edge

Electrical Device Assy
Take-up Device Assy

Waste Ink Tank Assy
Dry & Exhaust Assy

Washing Cartridge
Distance accuracy
Name Category Remarks
Cutter Head Unit

Print Head Unit
Ink Slider PCB
Cap Base Assy
Cartridge Assy
X-drive Assy
Y-drive Assy
Station Assy
Clamp Assy
Frame Assy
Platen Assy
Wiper Assy
Cover Assy
Bear Assy
Roll Assy
Leg Assy
Phillips Screwdriver Type 1 Tool For M2 { { {
2
Phillips Screwdriver Type 2 Tool For M3 to M5
(L=260 or more)
{{{{{{{{{{{{{{{{{{{{{{{{{
For M3 to M5 {{{{{{{{{{{{{{{{{{{{{{{{{
Slotted Screwdriver Tool Long side 2.5mm { { { { {
Hexagon Wrench Tool 1.5mm for M3 SSWP { { {{
2.0mm for M4 SSWP {
2.5mm for M3 cap bolts { {
3
3.0mm for M4 cap bolts {{ {
4.0mm for M5 cap bolts { {
5.0mm for M6 cap bolts
6.0mm for M8 cap bolts {
Spanner Tool Width across flats: 5mm
Width across flats:
5.5mm M3
Width across flats:
{ {
4
7mm M4
Width across flats:
10mm
{
Snap Ring Plier Tool {{
Loupe Tool x50 or x60 { {
Ink Line Airtight Tester Jig OPT-J0094 {
Head Inside Washing Jig Set Jig OPT-J0136 {
Auto Cutter Height Jig
Adjustment Jig
{
Head Height Adjustment Jig Jig {
Dummy Pen for Pen Pressure Jig M005825
Adjustment
{
Bar Type Tension Gauge Tool 100gf and 500gf { {
Scale Tool 150mm {
500mm {
Trimmer Adjustment Tool
Screwdriver
{ {
Long-nose Pliers Tool { { {
Nippers Tool {{
Thickness Gauge Tool { {
Solvent Washing Liquid Expendable For cleaning or head
washing
Grease Expendable MG-A1-GU { {
LONGTERM-W2-GU {
Cleaning Liquid for Water Expendable
Based Ink
Adhesive Agent Expendable Instantaneous adhesive {
Waste Cloth Expendable For cleaning
Cotton Swab Expendable
Gloves Expendable Gloves with oilproof
and tolerance
Industrial Alcohol Expendable For degreasing and
washing
Cable Tie Expendable L=150 or less
(UL-approved product)
Acetate Fabric Tape Expendable { {
Drafting Tape Expendable
Double-stick Tape Expendable { {
Tweezers Tool
Cutter Knife Tool
Tester Tool
Goggles Tool

Service Documents > Service Outline > Unit Conversion List
Service Outline
2.1 2.2 2.3
2

Service Documents > Service Outline > Unit Conversion List > Conversion List for the International System of Units
Rev.
2.3.1 Conversion List for the International System of Units 1.0
Conversion list for the international system of units

The following is a conversion table among the International System of Units, the Gravitational System of Units and
the Inch-pound System of Units.
International System of Units Gravitational System of Units Inch-pound System of Units

[N] [cN] [kgf] [gf] [ozf] [lbf]
1
1[N] 1 100 0.102 101.97 3.60 0.225
1[cN] 0.01 1 0.001019716 1.02 0.03597 0.002248089
1[kgf] 9.81 980.67 1 1000 35.27 2.20
1[gf] 0.00980665 0.981 0.001 1 0.03527 0.002204623
1[ozf] 0.278 27.80 0.02835 28.35 1 0.0625
2
1[lbf] 4.45 444.82 0.45359237 453.59 16 1

Service Documents > Basic Specification > Main Unit Specification
3. Basic Specification
3.1 3.2 3.3
3
Main Unit Specification PC Specification Output Speed
3.4
4
Ink Consumption

Service Documents > Basic Specification > Main Unit Specification > Specifications for Printing Section
Rev.
3.1.1 Specifications for Printing Section 1.1
Specifications
Specification
No. Item CJV30-60 / CJV30-100 / Remarks
TPC-1000
CJV30-130 / CJV30-160
1 Print Head Type Drop-on-demand piezoelectric print head Solvent compatible head
Spec IH47V (180 nozzles x 8 lines) x 1 head
2 Printing resolution 540, 720, 1440dpi 360 dpi cannot be used because of too small dot
3 Resolution 540x720dpi, 540x900dpi, 540x1080dpi,

gain
Under any of the following conditions, where the 1
720x540dpi, 720x720dpi, 720x1080dpi, image decompression memory capacity is insuffi-
720x1440dpi, 1440x1440dpi cient, reduce the number of nozzles to be used to
ensure the print span.
• 4-color: Feed at 1440 dpi
2
• 6-color: (Same as 4-color printing)
• 8-color: Feed at 900 dpi
4 Ink Exclusive solvent ink: Exclusive solvent ink: • Both 440 cc and 220 cc ink cartridges can be
SS21, ES3 SS21, ES3 used
Exclusive aqueous pigment ink: Exclusive sublimation • Provided with IC chip
Eco-PA1 transfer ink: • White ink only for 220 cc (SS21w-2)
Sb51, Sb52
5 Color SS21
Exclusive aqueous pigment ink:
Eco-PA1 3
4 colors: K, C, M, Y Sb51, Sb52
6 colors: 4 colors: K, BL, M, Y
K, C, M, Y, Lm, Lc 6 colors:
6 colors + white:
4
K, BL, M, Y, Lm, Lbl
K, C, M, Y, Lm, Lc + W
ES3
4 colors: K, C, M, Y
6 colors:
K, C, M, Y, Lm, Lc
Eco-PA1
4 colors: K, C, M, Y
6 colors:
K, C, M, Y, Lm, Lc
7 colors:
K, C, M, Y, Lm, Lc, Lk
6 Ink supply 4-color set installed • Ink supplied through tubing from ink cartridges
440-cc 2 cartridges for each color (880 cc for each color) • Toggle switching between 2 ink cartridges for
6-color set installed each color with 4-color cartridges installed
440-cc 1 cartridge for each color (440 cc for each color) • Switching between cartridges is not allowed
(440-cc 2 cartridges (total 880 cc) each for M and C) during printing
6-color and white cartridges installed (Except when uninterrupted ink supply system
220-cc 2 cartridges for white (440 cc for white) for 4-color printing is used)
440-cc 1 cartridge for each color except white (440 cc
for each color) • Ink end is detected by the end board detection
7-color set installed (Eco-PA1 only) method.
220-cc 1 cartridge for each color (220 cc for each color)
(220-cc 2 cartridges (total 440 cc) for Lk)
7 Types of recom- FF, tarpaulin, polyvinyl Heat transfer rubber sheet, Media with no resin layer can be used
mended media chloride film, Sublimation transfer paper
MS polyvinyl chloride film,
MS tarpaulin
8 Non-printing Cut Left/Right: 15mm (default value) Tolerance is ± 2 mm, excluding the effect of media
area (Media) sheet → Variable (Minimum: 5 mm) askew.
Front: 40.0 mm *1 *1: When the media end is set in the middle of
the second groove in the platen as viewed
Tail: 98.5 mm *2
from front (Setting in the rear area beyond
Roll Left/Right: 15mm (default value) this line can cause media jam)
→ Variable (Minimum: 5 mm) *2: The minimum value calculated from the
Front: 40.0 mm *1 positional relationship between the sensor
Tail: 0.0 mm for the detection and the head

Service Documents > Basic Specification > Main Unit Specification > Specifications for Printing Section
Rev.
3.1.1 Specifications for Printing Section 1.1
Specification
TPC-1000
CJV30-130 / CJV30-160
9 Head height 2-step adjustment of 2.0 mm and 3.0 mm Provided with a sensor
adjustment (from platen surface)
10 Media heater Pre, Print and Post heaters
(Independent control of each of 3 systems)
1
11 Waste ink tank Bottle type (2,000 cc) • Visually determine when to replace the tank
• Machine indicates an estimated time for
replacement based on the counting by the
machine itself.
12 Image decompres- SD-RAM 128MB
sion memory
2
13 Command MRL-III (MIMAKI original command)
14 Others • Take-up device is supplied as a standard feature
• Automatic cleaning function for pump

Service Documents > Basic Specification > Main Unit Specification > Specifications for Cutting Section
Rev.
3.1.2 Specifications for Cutting Section 1.1
Specifications
Specification
TPC-1000
CJV30-130 / CJV30-160
1 Cutting head • Up and down by the cutter solenoid Cutter head is also equipped with LED pointer
• Provided with mark sensor and severing cutter blade
1
2 Cutting speed and Speed: 30 cm/s max. 1 - 10 cm/s : in steps of 1 cm/s
acceleration Acceleration: 1 G max. 10 - 30 cm/s : in steps of 5 cm/s
• The maximum speed may be limited depend-

ing on the media size.
• The maximum speed and the maximum accel-
eration are not available at the same time.
3 Cutting pressure 10 - 350 g 10 - 20 g : in steps of 2 g
20 - 100 g : in steps of 5 g
100 - 350 g : in steps of 10 g
2
4 Pens that can be used • Eccentric cutter For writing with a pen:
• Water-based ball-point pen • Install the pen line sheet.
• Oil-based ball-point pen • The pressure must not exceed 150 g.
3
• Commercially available ball-point pen for handwriting With a commercially available ball-point pen
• Use a pen whose diameter is φ8 to φ9 mm and
which is free from bumps or taper in the area
to be clamped.
• The image quality is not guaranteed because the
pen tip position differs depending on the pen.
5 Cutter response count 10 times/sec
6 Type of recommended
media
• PVC sheet (Thickness: 0.25 mm
or less *) Heat transfer rubber
* Based on our specified media
4
• Fluorescent sheet sheet
• Reflective sheet (except high
intensity reflective sheet)
7 Non-cut- Cut sheet Outside the inner edge of pinch roller (default value) Cutting area in the lateral direction:
ting area Front: 40.0 mm Tail: 98.5 mm Normal: Inside the inner edge of pinch roller
Roll Outside the inner edge of pinch roller (default value) EXPANDS: Inside the outer edge of pinch roller
Front: 40.0 mm Tail: 0.0 mm EXPANDS = Normal +10 mm x 2
8 Repetition accuracy ±0.2 mm (Excluding the expansion and contraction of the Refer to “Conditions for ensuring the repetition
film caused by temperature) accuracy” below.
9 Receive buffer mem- SD-RAM 30MB 20MB when sorting is active
ory
10 Command MGL-II c2 MGL-I c1 is not supported
11 Program step MGL-II c2: 25 µm, 10 µm
12 Others Die cutting (Perforation cutting) Use of dedicated pen line sponge is necessary for
die cutting.

Service Documents > Basic Specification > Main Unit Specification > Specifications for Cutting Section
Rev.
3.1.2 Specifications for Cutting Section 1.1
Conditions for ensuring the repetition accuracy

Item Conditions
Plotter condition Clamp pressure: High
Media setting • Side margin of the media: 20 mm or more
• Front end of the media: No warp or rising
• No separation of the media from the base paper (no air bubbles between them), which can be
1
caused by bending of the media
• The media must be loaded properly using the media feed function.
• The roll media must be free from loose rolling. (The right and left end faces must be flat.)
Cutting speed • 30 cm/s or less (when the supplied cutter is used)
Cutting data • Test pattern for maintenance (Successive 10 round trips in the longitudinal direction)
• No separation of the media from the base paper (no air bubbles between them) during cutting,
which can be caused by bending of the media
2

Service Documents > Basic Specification > Main Unit Specification > Common Specifications for Main Unit
Rev.
3.1.3 Common Specifications for Main Unit 1.1
Specifications
Specification
No. Item Remarks
CJV30-60 CJV30-100 CJV30-130 CJV30-160 TPC-1000
1 Maximum printing width When the minimum right and left
Maximum cutting width non-printing/cutting areas are set
610 mm 1020 mm 1361 mm 1610 mm 1020 mm Printing: with the minimum
right and left margins
Cutting: When EXPANDS is
1
set to ON
2 Roll media Maximum width 620 mm 1030 mm 1371 mm 1620 mm 1030 mm
Minimum width 100 mm
Thickness 1.0 mm or less
Roll O. D. φ180 mm or less
Roll weight 25 kg or less The roll must not bend when it is
held at its right and left ends.
2
Paper sleeve I. D. 2 inches or 3 inches
Print side Side facing outward (roll with print side out)
Roll end treatment The roll end is fixed to the paper sleeve with adhesive tape or weak
glue.
3 Cut sheet Maximum width 620 mm 1030 mm 1371 mm 1620 mm 1030 mm
Minimum width 100 mm
4 Distance Absolute accuracy ±0.3 mm or ±0.3% of the visibility distance, whichever larger
3
accuracy Repeatability ±0.2 mm or ±0.1% of the visibility distance, whichever larger
5 Perpendicularity ±0.5 mm/ 1000 mm
Media skew 5 mm or less/10,000 mm Not applicable during media
meandering just after media
setting.
6 Media severing Y-direction cutting with the severing cutter installed on the cutter Cutting tool is an expendable item.
head (Severing accuracy: Misalignment between cut lines is 0.5 mm
4
or less)
7 Mark positioning • Positioning by the LED pointer mounted on the cutter head
(LED pointer) • Pointer is placed at the changed point for mark detection.
8 Media delivery Roll take-up device is supplied as a standard feature Switching possible between
winding with print side inside and
winding with print side outside
9 Interface USB 2.0 Mounted on Main PCB
10 Noise Standby 58 dB max.(FAST-A, at 1 m from the front, rear, right and left side
of the printer, with the pick up fan set to Low)
Continuous 70 dB or less
operation
11 Compliance with standards VCCI ClassA
FCC ClassA
UL 60950
CB report
RoHS compliant
CE Marking (EMC Directive and Low Voltage Directive)
12 Power supply specifications 100 Vac to 120 Vac ±10%, 220 Vac to 240 Vac ±10%, 50/60Hz With sub power switch function
±1Hz, 15A or less
13 Power consumption 1,380 W or less
(Including the main body and heaters)
(29.5 W on average in sleep mode)
14 Ambient Service 20 °C - 35 °C • Equivalent to the ambient
conditions temperature range conditions for ink jet printers
Relative humidity 35 % - 65 % Rh (no condensation) Ink discharge stability can drop
Quality assurance 20 °C - 25°C under any ambient conditions
temperature exceeding the specified limits.
Temperature ± 10 °C/h or less
gradient
Dust Equivalent to the atmosphere in offices
15 Weight 110 kg 130 kg 145 kg 160 kg 130 kg
16 Dimensions Width (W) 1524 mm 1934 mm 2289 mm 2538 mm 1934 mm
Depth (D) 739 mm
Height (H) 1424 mm
17 Option • Dryer/exhaust unit
• ESD sheet
• Front cover
• Media basket

Service Documents > Basic Specification > Main Unit Specification > Common Specifications for Main Unit
Rev.
3.1.3 Common Specifications for Main Unit 1.1
Difference between CJV30-100 / TPC-1000
No. Item CJV30-100 TPC-1000

(The product for SG market) (The product for TA market)
1 Usable inks Solvent: SS21 Usable
Solvent: ES3 Usable
Aqueous pigment (Usable only when in production adjustment)
1
Eco-PA1 Usable
Sublimation transfer: Sb51 Not usable Usable
Solvent: Eco-HS1 (Usable at the contries where SS21 is not supported)
2 Appearance Y cover FC line coloring Y cover FC line coloring
= purple (DIC454) =Blue (DIC425)
3 Software RasterLinkProIV Included as standard in RLPIV SG Included as standard in RLPIV TA
2
ver1.0 or later ver1.0 or later
FineCut Included as standard in ver7.4 or later
SimpleStudio Included as standard in ver1.0 or later
The firmware of CJV30 and TPC are commonly used (cjv30_tpc.com), and they are switched by appro-
priate parameter. 3
© 2009 MIMAKI ENGINEERING CO.,LTD. 3.1.3 R..1.1 P.2

Service Documents > Basic Specification > Main Unit Specification > Specifications for Ink
Rev.
3.1.4 Specifications for Ink 1.1
Specifications
No. Item Specification

1 Supply Dedicated solvent ink cartridges
2 Ink color • Black (K)
• Cyan (C) (Blue (Bl) for Sb51, Sb52)
• Magenta (M)
• Yellow (Y)
• Light cyan (Lc) (Light Blue (Lbl) for Sb51, Sb52) 1
• Light magenta (Lm)
• Light black (Lk)
• White (W) (Only with SS21W-2)
2
3 Ink capacity 220cc, 440cc
4 Available period Refer to the description on the ink cartridge.
Three months or less after opening the package, even before the expiry date.
5 Storage Storage 0 - 25 °C (Daily mean temperature)
temperature * Keep the package sealed.
Transportation -20 - 60°C
3
* Avoid passing a place where temperature is lower than -20°C or higher than 60°C.
z The warranty is not applicable if any of the ink cartridges was disassembled or refilled with ink. Do
not use any ink cartridge disassembled once or refilled.
z The ink may freeze when it is left for a long time in a cold environment.If ink has frozen, leave the ink
cartridge at room temperature (at 25°C) for three hours or more to allow the ink to melt. 4

Service Documents > Basic Specification > PC Specification
Basic Specification
3.1 3.2 3.3
3
3.4
4
Ink Consumption

Service Documents > Basic Specification > Output Speed
Basic Specification
3.1 3.2 3.3
3
3.4
4
Ink Consumption

Service Documents > Basic Specification > Ink Consumption
Basic Specification
3.1 3.2 3.3
3
3.4
4
Ink Consumption

Service Documents > Technical Information > Basic Information
4. Technical Information
4.1 4.2 4.3
4
Basic Information Regular Maintenance About Print Quality
4.4 4.5
About Cut Quality Essential Information
for Service

Service Documents > Technical Information > Basic Information > Service Mode and Specialized Key
Rev.
4.1.1 Service Mode and Specialized Key 1.1
Indication on LCD
In normal mode At reception of ROM data
CJV30-100 V1.00 CJV30-100 V1.00

P.1.0.H.1.0
1
Outline
For troubleshooting or maintenance work, the printer needs to be operated in service mode.
The following describes the Specialized Key functions which start this printer in service-related mode.
2
Specialized Key Functions
After the start of the printer, press the specific key(s) on the operation panel while the version information is
displayed. Then the printer will enter the corresponding one of the following service-related modes.
Service-related mode How to enter Remarks 3

F/W Update (While version information • Receives FirmwareROM data from the host PC via USB2.0 I/F, and
is displayed) updates the firmware of the main PCB.
Press [REMOTE] • Available only when the printer is started by turning on the main
power.
Parameter (While version information

• After firmware update, restart the printer by turning the main power.
• Uploads the parameters and log data from the printer to the host PC 4
UP/DOWNLOAD is displayed) via USB2.0 I/F.
Press [] + [] • Downloads the parameters and log data from the host PC to the
printer via USEB2.0 I/F.
System parameter input (While version information • Start the printer in [SYSTEM PARAM.] input mode of
is displayed) [#PARAMETER].
Press [REMOTE]+[END] • When the printer cannot start because of a parameter hash error or the
(While version information like, the parameters can be initialized in this mode.
is displayed) • When the printer cannot be operated because of a system down error
Press [] + [] or the like, input the system parameter No. 45 HASH 0 → 1 or 2 in
this mode. Then the printer can be started for the purpose of checking
for problem.
Service mode (While version information
is displayed)
Active until the power to the printer is turned off.
Press
[REMOTE]+[FUNCTION]
System parameter Active until the value of the system parameter No. 46 SUPPORT is
No.46 SUPPORT 0 → 2 changed to 0.
Service Mode
For maintenance work, start the printer in service mode. Then you can use the functions that are not available in
normal mode. As for those functions, the “#” mark is added at the head of the function name.

Service Documents > Technical Information > Basic Information > F/W Update
Rev.
4.1.2 F/W Update 1.1
Indication on LCD
nReady for ROM data reception oROM data being received pROM data being overwritten qF/W update completed
F/W UPDATING F/W UPDATING F/W UPDATING F/W UPDATING
∗TRANSMIT START∗ ∗∗RECEIVE∗∗ ∗DOWNLOADING∗ MECA LOAD [v∗.∗∗]
1
Update procedure
2
Never turn the power off when the ROM data is being overwritten!
Once overwriting fails, the main PCB must be replaced with a new one for recovery.
F/W update can be canceled by turning off the main power in the stage where the indication on the LCD
is as shown at n.
3
Indication
Step Operation Description
on LCD
1 Main power Printer starts in F/W update mode
4
ON+[REMOTE] Ready for ROM data reception n
2 ROM data transmission Transmit ROM data from the F/W Update Tool (host PC).
ROM data is being received (PRAM) o
ROM data is being overwritten (FlashROM) p
F/W update has been successfully completed
([v*.**] is the F/W version No. after update) q
3 Main power OFF Update work completed

Service Documents > Technical Information > Basic Information > Parameter Up/Download
Rev.
4.1.3 Parameter Up/Download 1.0
Indication on LCD
nReady for Up/Download oUploading pDownloading qUp/Download successfully

completed
UP&DOWNLOAD ∗∗∗ UPLOADING ∗∗∗ ∗∗∗ DOWNLOADING ∗∗∗ UP&DOWNLOAD END
READY! POWER OFF
Upload procedure (machine → host PC)

2
Indication
on LCD
1 Sub power
ON+ [] + []
Printer starts in Parameter Up/Download mode.
Ready for Up/Download n 3
2 Parameter upload Uploads parameter data to the host PC.
Uploading o
Up/Download completed q
3 Sub power OFF Parameter upload completed
4
Download procedure (machine ← host PC)
Indication
on LCD
1 Sub power Printer starts in Parameter Up/Download mode.
ON+ [] + [] Ready for Up/Download n
2 Parameter download Downloads parameter data to the host PC.
Downloading p
Up/Download completed q
3 Sub power OFF Parameter download completed

Service Documents > Technical Information > Basic Information > Parameter Function
Rev.
4.1.4 Parameter Function 1.0
Outline
With the PARAMETER function, you can check and set parameters on the printer. (Available in service mode)
Be sure to upload parameters before changing them.

There is a possibility that input errors may make recovery impossible.
1
Parameter function items
No. Item Description Change

1 SYSTEM PARAMETER A group of parameters as a storage of adjusted values for each machine Permitted
2
(printing)
MAINTENANCE PARAMETER A group of parameters for firmware debugging and assessment in the Partially
2
development stage permitted
3 CUSTOMIZE PARAMETER A group of parameters for firmware debugging and assessment in the Partially
development stage permitted
3
4 RUNNING PARAMETER A group of parameters as a storage of the operation status of the Partially
machine permitted
5 EXCHANGE PARAMETER A group of parameter as a storage of the days of replacement of parts Prohibited
6 INK-SYSTEM PARAMETER A group of parameters for controlling each operation of the ink system Prohibited
7 CUT SYSTEM PARAMETER A group of parameters as a storage of adjusted values for each machine Partially
4
(cutting) permitted

Service Documents > Technical Information > Basic Information > Important Parameter
Rev.
4.1.5 Important Parameter 1.1
Outline
This section shows the parameters necessary in repair and verification work.
Important parameters
SYSTEM PARAMETER
No. Display Initial Adjusted Description Unit Input Range
1
Value Value
2 R GRIP 0 Right end non-printing area adjustment (5 mm to measured value) 0.1 mm -100 to 100
3 L GRIP 0 Left end non-printing area adjustment (5 mm to measured value) 0.1 mm -100 to 100
4 CAPposY 20 Capping Y position adjustment (Fixed value + this value = capping Y position) 0.1 mm -180 to 220
5 WIPposX 0 Wiping X position adjustment (Fixed value + this value = wiping Y position) 0.1 mm -200 to 200
24 FEEDadj 0 X feed pulse correction value Pulses -500 to 500
Distance correction pattern changeover switch
2
32 SQRPTsw 0 Codes 0 to 1
0:500 mm square 1:1000 mm square
44 MECAsiz 0 Mechanism size (1:60 2:100 3:130 4:160) Codes 0 to 4
Hash check pass 1: Check pass (forced boot)
45 HASH 0 Codes 0 to 3
2: Check pass & servo motor OFF
Adjustment functionality expansion
46 SUPPORT 0 2: Adjustment functionality expansion Codes 0 to 3
3: Adjustment functionality expansion + English
47 INITIAL 0
Initialization 1: All parameters
2: Only system parameters
3: Only all non-disclosed parameters
Codes 0 to 3 3
MAINTENANCE PARAMETER
Initial Adjusted Description
4
No. Display Unit Input Range
Value Value
26 DRYFEED 100 Media feed distance after printing up to the After Heater position mm 0 to 1000
CUSTOMIZE PARAMETER
Initial Adjusted
No. Display Description Unit Input Range
Value Value
96 INKSET -1 Ink set switch -1: Not confirmed 0: 6-color 1: 4-color 2: 8-color, 1~2
RUNNING PARAMETER
Initial Adjusted
No. Display Value Value Description Unit Input Range
Initial charge running flag for washing liquid
119 W.FILUP 1 codes 0 to 1
0: Already charged 1: Not charged yet
Replacement charge changeover switch
120 SubsSW 1 codes 0 to 1
0: Charge without replacement 1: Charge with replacement
121 FILUP 1 Initial charge running flag Bit 0 to 1
CUT SYSTEM PARAMETER

No. Display Initial Adjusted Description Unit Input Range
Value Value
2 ANGLE 0 Right-angle compensation value -40 to 40
21 PTRofxX 0 Pointer offset X [in units of 0.1 mm] 0.1mm -100 to 100
22 PTRofsY 0 Pointer offset Y [in units of 0.1 mm] 0.1mm -100 to 100
24 SENS.A 0 Photo sensor position adjustment X 0.1mm -100 to 100
25 SENS.B 0 Photo sensor position adjustment Y 0.1mm -100 to 100
26 P>COTSX 0 Print head → cut head origin position adjustment X 0.1mm -100 to 100
27 P>COTSY 0 Print head → cut head origin position adjustment Y 0.1mm -100 to 100
Cutting overrun distance (Left)
30 CUT.OVL 1000 0.1mm -1000 to 2000
(Cut offset from the leftmost pinch roller)
Cutting overrun distance (Right)
31 CUT.OVR 200 0.1mm -1000 to 500
(Cut offset from the rightmost pinch roller)
36 WinAJST 0 Take-up motor running time adjustment in cutting mode s -10 to 60
37 CLKAJST 0 Adjusted value for lock position of cutting head clamp (fine adjustment) 0.1mm -100 to 100
40 TPlimtX 5000 X-axis limit length at registration mark detection (12,000 mm max.) mm 1000 to 12000
53 HOME X 0 Front end non-printing area adjustment -50 to 50
54 CUT ADJ 10 Automatic cut position correction -50 to 50

Service Documents > Technical Information > Regular Maintenance
Technical Information
4.1 4.2 4.3
4
4.4 4.5
for Service

Service Documents > Technical Information > Regular Maintenance > Periodic Check Items
Rev.
4.2.1 Periodic Check Items 1.2
Outline
This section shows the periodical maintenance work items recommended to keep the printer in good condition.
Periodic Check Items
Item Sub Item Remarks See
1
Checking the printer 1 Upload of parameters
condition
2 Update of firmware Old Ver.: New Ver.:
3 Checking the result of user’s care
a Area around the heads

4.2.2

2
b Station
c Media holder, platen, etc.
4 Head condition Test drawing:
Head adjustment: Inclination

Ink drop position
Regularly replaced parts

1 S Pump Assy
2 Cap Assy
3
3 PC Tube Assy
4 PC Pipe Assy 4.2.3

5 Wiper Slider
6 W Absorption Material
4
7 Pressure Damper
Greasing 1 Clamp Lever
2 Clamp Cams
4.2.4
3 S Guide
4 Y Belt
Checking 1 Sensor test
2 Operation test
3 Linear encoder test
4 Replace counter
a Hours of machine use Value: [h]

4.2.5
b Drawing area Value: [m2 ]
c Drawing length Value: [m]
d Scan count Value: [times]
5 Upload of parameters
6 Checking online drawing

Service Documents > Technical Information > Regular Maintenance > Checking the Printer Condition
Rev.
4.2.2 Checking the Printer Condition 1.0
Outline
This section shows the work items for understanding the printer condition at the beginning of work and solving the
current problems.
Work items
1
For cleaning the sensors and covers, do not use any organic solvent, such as alcohol or Solvent Washing
Liquid.
An organic solvent can liquefy resin and paint, thus causing a machine failure or flaw in appearance.
1. Upload the parameters to store the parameters of the printer.
2. When the firmware of the printer is not the latest version, 2

update the firmware.
3. Check the result of user's maintenance with attention paid to the
3
following points:
Area around the heads

Check for ink sticking or dust accumulation. If necessary,
tell the user the cleaning method which uses Solvent
Washing Liquid or Clean Stick.
4
Station
Check the areas around the caps and wipers for ink sticking
or dust accumulation. If necessary, tell the user the cleaning
method which uses Solvent Washing Liquid or Clean Stick.
Media holder, platen, etc.

Check the following parts for paper dust accumulation or
ink sticking.
If necessary, tell the user the cleaning method which uses
natural detergent, waste cloth, or Clean Stick.
• Media Holder
• Platen
• Grid Roller
• Media Sensor (rear)
• Cover
• Waste Ink Tank (volume of empty space)
4. Execute test drawing and check the head condition (for nozzle
clogging or jet deviation).
Perform slant adjustment and/or drop position adjustment, if
necessary.

Service Documents > Technical Information > Regular Maintenance > Regularly Replaced Parts
Rev.
4.2.3 Regularly Replaced Parts 1.1
3. PC Pipe Tube Assy

2. Cap Assy
4. Pump Cleaning Assy
5. Wiper Slider
1
1. S Pump Assy
6. W Absorption Material
2
Outline
Check the Regularly Replaced Parts with attention paid to the following points:
z Is there a possibility that trouble may occur in ink suction or wiper replacement work because user maintenance is
3
inadequate and thus the printer is badly stained?
z Is the rubber of the cap head deformed?
z Can the stain, such as ink sticking, be removed completely?
z Are there any parts worn significantly?

4
Regularly replaced parts
No. No.
1 S Pump Assy 5 Wiper Slider
2 Cap Assy 6 W Absorption Material
3 PC Pipe Tube Assy
Pressure Damper
4 Pump Cleaning Assy 7 Pressure Damper

Service Documents > Technical Information > Regular Maintenance > Greasing
Rev.
4.2.4 Greasing 1.0
Outline
This section shows the parts to be greased periodically to suppress abrasion or abnormal sound during printer
operation.
Parts to be greased
Clamp lever
Grease:
MG-A1-GU
1
MG-A1-GU
4
Clamp cams
Grease:
LONGTERM-W2-GU
LONGTERM-W2-GU
Apply the grease to all the cams.
S guide
Grease:
MG-A1-GU
MG-A1-GU
Apply the grease before installation.

Service Documents > Technical Information > Regular Maintenance > Greasing
Rev.
4.2.4 Greasing 1.0
Y belt
Grease:
SEALUB L 101
or
MG-A1-GU
For details of greasing, refer to Troubleshooting of Maintenance Manual.

2

Service Documents > Technical Information > Regular Maintenance > Checking
Rev.
4.2.5 Checking 1.0
Outline
For the various sensors, fans, motors, etc., this section shows the work items for checking the use to date and
inspections.
Checking items
No. Item Description
1
2
Sensor test
Operating test
Perform all items defined in Sensor Check and make sure that there is no problem.
Perform all items defined in Operating Test and make sure that there is no problem.
1
3 Linear encoder test Perform linear encoder test and make sure that there is no problem.
4 Checking the REPLACE Check the REPLACE COUNTER and note down the following records.
COUNTER a. Hours of machine use
b. Drawing area
c. Drawing length 2
d. Scan count
5 Upload of parameters Once adjusted values or settings are changed, upload the parameters again.
6 Checking online drawing Finally, perform test drawing and online drawing and make sure that there is no problem.

Service Documents > Technical Information > About Print Quality
4.1 4.2 4.3
4
4.4 4.5
for Service

Service Documents > Technical Information > About Cut Quality
4.1 4.2 4.3
4
4.4 4.5
for Service

Service Documents > Technical Information > Essential Information for Service
4.1 4.2 4.3
4
4.4 4.5
for Service

Service Documents > Technical Information > Essential Information for Service > Handling of FFC
Rev.
4.5.1 Handling of FFC 1.0
Outline
Be careful of handling the FFC. Incorrect handling or connecting may cause short-circuits or breaking of electric
parts. Additionally repeating insertion or removal of the FFC may decrease the reliance. Replace the deteriorated
FFC with a new one since it may cause trouble even if connected correctly.
(When replacing the head, replace the head FFC at the same time.)
z When inserting the FFC, check the FFC contact and the connector contact aligns on the both ends of
the connector. As the FFC bending the contact is low in strength, the contact may misalign due to 1
vibration or shock even after adjusting.
FFC contact
2
Connector contact
3
z Once the edge of FFC has deformed by the repetition of the diagonal insertion, insertion or removal,
the connector contanct may misalign and the FFC may short-circuit by the shock of insertion. In this
case, replace the FFC.
Deformed FFC edge

4
A mark of wrong contact
Head FFC ASSY

1. Before fixing the head on the plate, hold the head and insert the
FFC into the head straight.

Rev.
2. Insert the FFC into the ink slider PCB straight, holding the edge
of the FFC with both hands.
3. After insertion, lock the FFC with the FFC retainer.
1
4. When the FFC contacts (including the dirt of FFC) are dirty, the
Dirt
FFC may cause contact failure or breaking.
In this case, replace the FFC. 2
When the FFC is dropped to the floor or fingers are
touched the FFC contacts, remove the dirt of the con-
tact carefully.
If ink is attached to the FFC, replace the FFC.
3
Dirt of FFC contacts
4
HDC FFC
1. Check the form of the HDC FFC that is connected to the ink
slider PCB.
In the following cases, replace with a new one.
Example 1 (Fig on the left) :

The FFCs are folded obviously on the FFC connector.
Example 2 (Fig on the left) :

The FFCs are folded along the edge of the reinforcing part
(light blue). (FFC may be disconnected.)

Rev.
2. When connecting the FFC, set the FFC vertically to the PCB,
have enough space of the curved part, and keep the height of
the FFC lower than the electrolytic capacitor.
When operating the machine at Y-servo motor test

repeatedly with full-width of the machine, if the the
cable is slipped and the FFC is pulled at the outlet of
the connecter on the Slider PCB, fix the twisted ink
tubes in the cable bear and the FFC position to 1
reduce the slip.

Service Documents > Technical Information > Essential Information for Service > Electric charge checking when
Rev.
4.5.2 Electric charge checking when replace the Electrical Parts 1.0
Outline
Before replace the head and PCB, make sure to check if electric charge is not remaining inside of PCB when turning
off the power each time.
If electric charge remains during the replacement, damage may increase.
Head FFC ASSY
z After turning off the sub and main power switches in order, unplug the power code. Make sure to
restart operation after checking that no electric charge remains in the PCB. It is very dangerous if sleep
1
mode functions mistakenly during the operation.
z Moreover, the PCB may be damaged in case electric charge still remains inside.
2
z Also there is a possibility of electric shock because of high power voltage applied the high-pressure
part of the power supply PCB assy. Take care to avoid contact with it.
LCD of operation panel 1. Turn the power off using SUB power swtich in the front of the
machine.
2. Check if the indication [PLEASE WAIT POW OFF] on LCD

has gone out and LCD light is turned off.
3
Machine is processing to turn off while [PLEASE
4
SUB power switch WAIT POW OFF] is displayed.
Do not turn the Main power OFF before LCD light is
go off completely.
3. Turn the Main power switch off and unplug the power code.
Check the LCD light at operation panel is com-

MAIN power switch pletely turned off before turning off the Main power.
Regenerative Resistivity PCB 4. Check there is no electric charge remains in the 47V circuit.
Before replacement, use tester to measure voltage between 42V
test pin on Regenerative Resistivity PCB and GND test pin on
Main PCB.
42V circuit need to be 1V or less.
When replace the head and PCB with electric charge

remains in 42V circuit, head and PCB damage may
Test pin (42V)
increase. Make sure to check if electric charge is not
remaining inside of PCB when turning off the power
each time.

Service Documents > Technical Information > Essential Information for Service > Detaching the Connecting Unit (Print Head)
Rev.
4.5.3 Detaching the Connecting Unit (Print Head) 1.0
Outline
If necessary, detach the head connecting unit from the print head carriage with a driver.
Work Procedure
1
Turn the main power off before the work.
1. Insert the driver tip close to the slider (at the marked position
shown on the left).
2. Move the handle of the driver in the direction of an arrow

shown on the left, and detach the head connecting unit.

Service Documents > Technical Information > Essential Information for Service > Detaching the Connecting Unit (Cutting Head)
Rev.
4.5.4 Detaching the Connecting Unit (Cutting Head) 1.0
Outline
If necessary, detach the head connecting unit from the cutting head carriage with a driver.
Work Procedure
1
Turn the main power off before the work.
1. Insert the driver tip close to the slider (at the marked position
shown on the left).
2. Move the handle of the driver in the direction of an arrow

shown on the left, and detach the head connecting unit.

Printed in Japan
D500383-12-31082009 NH
©2009 MIMAKI ENGINEERING CO., LTD. FW: 2.0

CJV30 Service Documents D500383 - Ver1.20 PDF

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CJV30- 60/100/130/160

MIMAKI ENGINERRING CO., LTD.

 This “SERVICE DOCUMENTS” contains the following documents.

This “INSTALLATION CHECKLIST” includes important information and useful

This manual describes procedures to perform frequently or periodically in order to use

© 2009 MIMAKI ENGINEERING CO.,LTD. P.1

Date 2009.06.30 Manual Ver. 1.20 Remark

Date 2008.09.17 Manual Ver. 1.10 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.1

Date 2008.09.17 Manual Ver. 1.10 Remark

Date 2008.08.04 Manual Ver. 1.00 Remark

© 2009 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.2

Table of Contents 1.2

1 About Service Documents 4.5 Essential Information for Service

2.2 Required Tool

2.3 Unit Conversion List

3.1 Main Unit Specification

3.3 Output Speed

3.4 Ink Consumption

4.1 Basic Information

4.2 Regular Maintenance

4.3 About Print Quality

4.4 About Cut Quality

© 2009 MIMAKI ENGINEERING CO.,LTD. Table of Contents R.1.2 P.1

1. About Service Documents

© 2009 MIMAKI ENGINEERING CO.,LTD.

1.1 Constitution and Rules 1.0

A-1) Format of the Cover of “SERVICE DOCUMENTS”

* Replace this page at the case of item revision or document

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.1

1.1 Constitution and Rules 1.0

A-3) Format of Explanatory Page

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.2

1.1 Constitution and Rules 1.0

A-4) Format of Change Tracking

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.3

1.1 Constitution and Rules 1.0

A-5) Format of Contents

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.4

1.1 Constitution and Rules 1.0

B-1) “INSTALLATION CHECKLIST”

B-2) “ACCESSORIES LIST”

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.5

1.1 Constitution and Rules 1.0

B-3) “INSTALLATION GUIDE”

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.6

1.1 Constitution and Rules 1.0

B-5) “DAILY MAINTENANCE MANUAL”

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.7

1.1 Constitution and Rules 1.0

C-1) Replacement of Updated page

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.8

About Service Documents

© 2009 MIMAKI ENGINEERING CO.,LTD.

1.2 Symbol 1.0

Symbol Name Description

Important notes on maintenance work are given with this symbol.

© 2009 MIMAKI ENGINEERING CO.,LTD. 1.2 R.1.0 P.1

© 2009 MIMAKI ENGINEERING CO.,LTD.

2.1.1 Warning Label 1.0

© 2009 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.0 P.1

2.1.1 Warning Label 1.0

Order Number Label Name Label Description

This “SERVICE DOCUMENTS” contains the following documents.

Conversion list for the international system of units

Conditions for ensuring the repetition accuracy

Difference between CJV30-100 / TPC-1000

Upload procedure (machine → host PC)

CUT SYSTEM PARAMETER