You are on page 1of 14

SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


PAOBZA/LYNAS/CR/006 00

WORK COMPLETION REPORT

PROJECT:
SPIRAL HEAT EXCHANGER (ALFA LARVA) - CLEANING USING HIGH PRESSURE
WATER JET 20K PSI INCLUDING TOOLS, PPE AND CONSUMABLE

CLIENT:
LYNAS MALAYSIA SDN BHD

CONTRACT NO: 78034

0 4-10-20 Approved for Construction Irwan Farid Azhar

Prepared Approved Approved


Rev Date Description
OBZA OBZA LYNAS
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

TABLE OF CONTENTS
1.0 INTRODUCTION............................................................................................................................................................... 3

2.0 PURPOSE..........................................................................................................................................................................3

3.0 SCOPE OF WORK............................................................................................................................................................. 3

4.0 PURCHASE ORDER...........................................................................................................................................................3

5.0 MATERIAL RECEIVING / CERTIFICATE.............................................................................................................................3

6.0 WPS/WGT/WELD MAP................................................................................................................................................... 3

7.0 NDT RESULTS................................................................................................................................................................... 4

8.0 MANPOWER LIST............................................................................................................................................................ 4

9.0 CONSTRUCTION DRAWING.............................................................................................................................................4

10.0 PICTURE REPORT........................................................................................................................................................... 4

11.0 BLASTING AND PAINTING WORK............................................................................................................................... 10

12.0 SAFETY ISSUE AND REPORT........................................................................................................................................ 10

13.0 REINSTATEMENT AND BOX-UP ACTIVITIES................................................................................................................11

14.0 ATTACHMENT..............................................................................................................................................................11

Attachment 1 - Purchase Order

Page 2 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

1.0 INTRODUCTION

Obza Services Sdn Bhd (hereinafter called the Obza) has been awarded by Lynas Malaysia Sdn Bhd (hereinafter
called the Lynas) to execute cleaning work using High Pressure Water Jetting Machine with capacity 20,000 Psi
to the Spiral Heat Exchanger (Alfa Larva).

2.0 PURPOSE

This document envisages the work completion report for cleaning work using High Pressure Water Jetting
Machine with capacity 20,000 Psi to the Spiral Heat Exchanger (Alfa Larva). Tag number for heat exchanger is
2E2109B.

3.0 SCOPE OF WORK

Scopes of work for this task is to clean Spiral Heat Exchanger (Alfa Larva) using High Pressure Water Jetting
Machine with capacity 20,000 Psi. Location of cleaning work is at AMC Workshop.

4.0 PURCHASE ORDER

Purchase order for this project received on Sept 23rd 2020 through email from Lynas Procurement Department.
The details of the Purchase Order is as follow: -

 PO No: 78034
 Order Date: Sept 23rd 2020
 Supplier: Obza Services Sdn Bhd
 Deliver To: Lynas Malaysia Sdn Bhd
 Delivery Date: Sept 26th 2020

Detailed Purchase Order, please refer to Attachment 1.

5.0 MATERIAL RECEIVING / CERTIFICATE

All gasket and material shall be provided by Lynas.

6.0 WPS/WGT/WELD MAP

Not applicable since no welding work involved.

Page 3 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

7.0 NDT RESULTS

Not applicable since no welding work involved.

8.0 MANPOWER LIST

List of manpower are tabulated below:

No Manpower Name Position Duration (days) Manhours


1 Azizi Bin Kari Supervisor 3 24
2 Irwan Bin Kari Blaster 3 24
3 Adam Mohamad Blaster 3 24
4 Ahmad Fadzli Ismail Blaster 3 24
Total 96 hrs

9.0 CONSTRUCTION DRAWING

Not applicable.

10.0 PICTURE REPORT

This work scheduled on September 24th 2020 until September 26th 2020. Refer picture below for detailed
completion work report.

Page 4 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

Picture 1: Condition in Heat Exchanger Before Cleaning Work

Picture 2: Condition in Heat Exchanger Before Cleaning Work

Page 5 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

Picture 3: Condition in Heat Exchanger Before Cleaning Work

Picture 4: Cleaning Work in Progress

Page 6 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

Picture 5: Cleaning Work in Progress

Picture 6: Cleaning Work in Progress

Page 7 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

Picture 7: Joint Inspection Work with Lynas Inspector

Picture 8: After Cleaning Work Condition

Page 8 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

Picture 9: After Cleaning Work Condition

Picture 10: After Cleaning Work Condition

Page 9 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

Picture 11: Working Area Barricaded

11.0 BLASTING AND PAINTING WORK

No blasting work during this Shut Down campaign. Manual painting work using roller have been applied.

12.0 SAFETY ISSUE AND REPORT

No major issue reported and recorded. Minor issue highlighted during the execution of the job are as follow: -

a. Supervisor required to monitor at all-time activity at site


b. All workers compulsory to attend Morning Tool Box Talk every morning to ensure all information received
by all workers.
c. All workers compulsory to fill and sign attendance every day prior start work.
d. Complete PPE at all time during working at site
e. Time keeping
f. Housekeeping after work done every day.

Page 10 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

13.0 REINSTATEMENT AND BOX-UP ACTIVITIES

Not applicable since all mechanical work done by others.

14.0 ATTACHMENT

Attachment 1 - Purchase Order

Page 11 of 12
SPIRAL HEAT EXCHANGER ALFA LARVA

Document No: Revision No:


WORK COMPLETION REPORT
PAOBZA/LYNAS/CR/006 00

ATTACHMENT 1
PURCHASE ORDER

Page 12 of 12

You might also like