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  • Nun MM: Electrode Size

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    This document establishes standards for the classification and dimensions of welding electrodes. It specifies tolerances for the electrode size, length, and concentricity of the flux covering with the core wire. Various electrode classes are defined based on their diffusible hydrogen levels or metal recovery properties, and suffixes are used to indicate these classifications. The standards also specify the materials and dimensions of the core wire and contact end of the electrodes.

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    is.814.2004 13 - Copy

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    This document establishes standards for the classification and dimensions of welding electrodes. It specifies tolerances for the electrode size, length, and concentricity of the flux covering with the core wire. Various electrode classes are defined based on their diffusible hydrogen levels or metal recovery properties, and suffixes are used to indicate these classifications. The standards also specify the materials and dimensions of the core wire and contact end of the electrodes.

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    © All Rights Reserved
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    7 views1 page

    Nun MM: Electrode Size

    Uploaded by

    Anonymous vwbLPTpj
    This document establishes standards for the classification and dimensions of welding electrodes. It specifies tolerances for the electrode size, length, and concentricity of the flux covering with the core wire. Various electrode classes are defined based on their diffusible hydrogen levels or metal recovery properties, and suffixes are used to indicate these classifications. The standards also specify the materials and dimensions of the core wire and contact end of the electrodes.

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    of 1

    IS 814: 2004

    S.7 Hydrolen Controlled Electrodes from cavenne for eoablina it to be &ripped by the
    electrode'lholderas specified below:
    The letters HI, H2 and H3 shall be included in the
    classification as a suffix for those eleetrodes which Electrode Size BQ1'~Length
    will give diffusible hydrogen in mlllOO g when r ...
    determined in accordance with IS 11802 as given Minimum Maximum
    below: mm nun mm
    HI = Up to 15 ml diffusible hydrogen 1.6to 3.lS IS 30
    4.0 to 8.0 20 40
    H2 == Up to 10ml diffusible hydrogen
    H3::: Up to 5 ml diffusible hydrogen 1.2.2ArcStrl/dng End
    NOTE - For H3, alycerin mclhodshal' not beused. Thearc striking end of the electrode shall be bare and
    permits eay striking of the arc. Thedistance fromthe
    5.8 Increased Metal Recovery arcend to the rant pointwherethe fullcross-section of
    the covering prevails shall Dot exceedthe following
    The letters J K and L· shall be included in the
    I
    limits:
    classification asa suffixforthose electrodes which have
    appreciable quantities of metalpowderintheircoating For all classifications -112 corewirediameter or
    and give increased metalrecovery with respect to that 2.0rom, whichever is less
    of corewire meltedin accordance withtherangegiven
    in S.I.2(b). Table 4 Sizes and LeDllb. of Electrode
    (CIQlISes 7.1 and 7.1.2)
    The metal recovery shall be determined as effective
    electrode efficiency (EE as per the method liven in SIze Lealt"
    IS 13043). mm mm
    (I) (2)
    5.9 Radiographic Quality Electrodes
    1.6 150or 200or 250
    The letter•X' shall be included in the classification u 2.0 200 or 250 or 300 or 350
    a suffix forthoseelectrodes whichdeposit radiographic 2.5 250 or 300 or 350
    quality welds (see 9.6).
    3.15 350 or 450
    6 CORE WIRE FOR ELEcrRODES 4.0 350 or 450
    5.0 35001'450
    The core wire used for the manufacture of electrodes
    shall conform to IS 2879. 6.3 350 or 450

    7 DIMENSIONS ANDTOLERANCES
    '.0 35001'450

    7.1 Size and Lenlth 7.3 Coaceatrlclty 01 'lax CoverlDI wltb Core
    Win - Toleraace
    The size of an electrode shall be designated by the
    nominal diameter of the core wire expressed in lbe flux coverinl on the electrode shan be unifonn
    millimetres. Sizes of electrode and comspondinl and concentric with the core wire.11Ie tolerance for
    lengths of electrodes shall be u givenin Table4. concentricity afthe coverin,a (.-. Fil_ 1) shallbe IUch
    that thomaximum core phil one coverinl dimension
    7.1.1 The tolerance on the specified diameter of core sballnot exceecI theminimum coreplus one covering
    wireshallbe ± O.OS mm.The tol....eeon the specified dimeuioaby more thin:
    length of electrode shall bes3 mID. a) 5 percent of the man of two dimensions for
    7.1.1 Sizes and lengths of electftMIe other than those BBXXXX andBSBXXXX ella electrodes,
    mentioned in Table 4 may be supplied subject to b) 4 percent of tho mean of two dimensions for
    mutual agreement between the mlllut.cturer and the BRXXXX. ERRXXXX and EAXXXX cl_
    purchaser. The tolerance in such cues shan be qreed electrodes. and
    to between the manufacturer and the purchaser. c) 3 perctDt of the meaa of two climensioal for
    7.2 Bare Leapla ECXXXX clul electroeleL

    1.2.1 Contact End 7.4 Corewire IDCI coverinp ...... befrM fiom cIeIecta
    which would Inted. . with the uailorm weldinI
    The contactend of lb. electrode IbalIbe cleanIDCl he perform. . of. . eleancle.

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