CH-CS Vega S977.031.en PDF

product documentation Doc. no. S 977.
031 en
Vegapuls 67 and Vegamet 624
SANDVIK CH & CS CRUSHER

This document is valid for:
Serial no. / Machine no. Sign.
SANDVIK CH & CS CRUSHER

Vegapuls 67 and Vegamet 624
© Copyright 2008 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: S 977.031 en

Issue: 20080318
Version: 1
Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624
1. Introduction
1.1 Equipment information.......................................................... 4
2. Setup and installation

2.1 Mounting instructions............................................................ 6
2.1.1 Vegapuls 67 ............................................................. 6
2.1.2 Vegamet 624............................................................ 8
2.2 How to connect the equipment ............................................. 9
2.2.1 Procedure for crusher CH870 and CH880............... 9
2.2.2 Procedure for other crusher types ......................... 11
3. Software adjustments
3.1 General ............................................................................... 14
3.1.1 Change of language............................................... 15
3.2 Setup procedure ................................................................. 16
3.2.1 Find the sensor ...................................................... 16
3.2.2 Adjustment of minimum and maximum values ...... 17
3.2.3 Outputs .................................................................. 19
3.2.4 Damping and linearization ..................................... 20
4. Spare parts
4.1 Level sensor ....................................................................... 22
4.2 Vegamet 624....................................................................... 23
© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 1

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624
2 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

1. Introduction
PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 3

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 1. Introduction
1.1 Equipment information

The purpose of this additional equipment is to control the flow of material to
be processed, in order to maintain the optimum feed level and operation of
the crusher.
This document gives information on how to adapt and install the equipment
to function in conjunction with the Sandvik SRP AB crusher and its
surrounding equipment.
For further information on the equipment see enclosed product manuals.
1.2 Product description

The sensor Vegapuls 67 measures continuously the feed level in the crusher’s
feed hopper. The Vegamet 624, which is mounted in the L11 box, or in an
appropriate switchgear cabinet, receives the measured value and puts it in
relation to the programmed maximum and minimum values.
Vegapuls 67
1 Sensor
2 Plug-in connector
1
Vegamet 624
1 Signal conditioning
instrument 2
2 Plug-in socket

2. Setup and installation
This section describes the mounting and connecting of the Vegapuls 67 and
the Vegamet 624 in relation to the crusher and its surrounding equipment.

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 2. Setup and installation
2.1 Mounting instructions

2.1.1 Vegapuls 67
The Vegapuls 67 is to be mounted on the feed hopper or crusher structure to
enable measurement of the supplied material. Depending on if the feed
hopper is equipped with a dust encapsulating top or not, there are two
optional ways to mount the sensor Vegapuls 67.
1 2 3
1 Feed hopper flange

2 Holder assembly
(open feed hopper)
3 Dust encapsulating top
4 Holder assembly
(closed feed hopper)
Guiding principles for the choice of location

• The optimum position for the sensor is close to the outer wall.
• The sensor should be oriented towards the outlet of the feed hopper or to
the point where build up of material occurs.
• Make sure there are no struts or other obstacles in the way for the radar
signals.

Procedure for open feed hopper
1 Sensor position
2 Angle adjustment
points
3 Mounting to
crusher
3
The Vegapuls 67 sensor is to be placed on the flange of the open feed hopper
or on a suitable place of the crusher structure.
a) Drill two holes on the location spot according to the measurements of the
Vegapuls 67 sensor holder assembly.
b) Mount the holder on the flange with two screws, washers and nuts.
c) To adjust the angle of the Vegapuls 67 sensor: loosen the nuts of the
holder assembly’s parts and direct the Vegapuls 67 sensor according to
previous guiding principles.
d) When finished tighten the nuts to secure the adjusted position.

Procedure for closed feed hopper
1
1 Sensor position
2 White mounting
flange 2
3 Black mounting 3
flange
4 Metal plate
construction 4
The Vegapuls 67 sensor is to be placed on the dust encapsulating top of the
closed feed hopper.
a) Decide the location of the Vegapuls 67 sensor according to previous
guiding principles.
b) When the location is set, cut out a hole in the sheet metal of the dust
encapsulating top. The size should be less than 200 x 200 mm.
c) Take away all removable parts from the metal plate construction. This
includes nuts, washers, black and white mounting flanges and the
Vegapuls 67 sensor.
d) Weld together the metal plate construction with the dust encapsulating
top so that the plate covers the hole completely.
e) Reassemble the plate with the black and white flanges and the Vegapuls
67 sensor, but do not tighten the nuts.
f) Adjust the angle of the Vegapuls 67 sensor, according to previous
guiding principles. Do this by turning the two parts of the black
mounting flange.
g) When finished, tighten the nuts to secure the adjusted position.
2.1.2 Vegamet 624

For crusher CH870 and CH880
The Vegamet 624 is premounted in the connection box, L11, that comes with
the current crusher. The Vegamet 624 consists of the signal conditioning
instrument and a plug-in socket.
For other crusher types
The Vegamet 624 must be placed in an appropriate switchgear cabinet.
The Vegamet 624 consists of the signal conditioning instrument and a plug-
in socket.

2.2 How to connect the equipment

The procedure for connect the Vegamet 624 depends on the crusher type. For
crusher CH870 and CH880 seee below. For other crusher types as CH420-
CH660 and CS420-CS660 see chapter 2.2.2.
2.2.1 Procedure for crusher CH870 and CH880

The Vegapuls 67 sensor will be provided by power via its connection to the
Vegamet 624. To achieve the connection use the enclosed, screened, cable
and Harting HAN 8D, plug connector.
The electrical connection between the Vegamet 624 and the connection box,
L11, is carried out in advance.
1 Gland
2 Vegamet
624
3 Earth bar
1 3

a) Check the length of the sensor cable and adjust it if necessary.

b) On the loose end of the sensor cable: remove approx. 70 cm (28 in) of
the cable mantle and strip approx. 1 cm (0.4 in) insulation from the ends
of the individual wires.
c) Insert the sensor cable into the connection box, L11, through suitable
gland at the bottom of the box.
d) Connect the wires of the sensor cable to Vegamet terminal 1/2, according
to wiring plan.
e) Adjust the length of the screen and connect it to the earth bar according
to wiring plan.
f) To connect outputs, relay and/or current: insert output cable into the
connection box, L11, through suitable gland on the underside.
g) Connect the wires of the output cable to Vegamet according to the wiring
plan.
Output current ranges between 0-20 mA or 4-20 mA. For further information
on how to connect output relay and/or current to the operation of the crusher,
check the crusher manual or other relevant documentation.
h) Insert the plug connector of the sensor cable into the socket of the
Vegapuls 67.
The electrical connection is now finished.

2.2.2 Procedure for other crusher types

The Vegapuls 67 sensor will be provided by power via its connection to the
Vegamet 624. To achieve the connection use the enclosed, screened, cable
and Harting HAN 8D, plug connector.
a) Check the length of the sensor cable and adjust it if necessary.

b) On the loose end of the sensor cable: remove approx. 70 cm (28 in) of
the cable mantle and strip approx. 1 cm (0.4 in) insulation from the ends
of the individual wires.
c) Insert the sensor cable into the appropriate switchgear cabinet, through
suitable gland at the bottom of the box.
d) Connect the wires of the sensor cable to Vegamet terminal 1/2, according
to wiring plan.
e) Adjust the length of the screen and connect it to the earth bar according
to wiring plan.
f) To connect outputs, relay and/or current: insert output cable into the
appropriate switchgear cabinet, through suitable gland on the underside.
g) Connect the wires of the output cable to Vegamet according to the wiring
plan.
Output current ranges between 0-20 mA or 4-20 mA. For further information
on how to connect output relay and/or current to the operation of the crusher,
check the crusher manual or other relevant documentation.
h) Insert the plug connector of the sensor cable into the socket of the
Vegapuls 67.
The electrical connection is now finished

This page is intentionally left blank

3. Software adjustments
This section describes the basic procedures on how to adjust the software of
the Vegamet 624.

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 3. Software adjustments
3.1 General
The Vegamet 624 is operated via an interface consisting of a display and four
buttons. This interface is also where the operator adjusts the setting of the
software.
1 2 3 4
1 Escape button
2 Plus button
3 Arrow button
4 OK button
Escape button (1) is used to:

– interrupt input.
– jump to the next higher menu.
Plus button (2) is used to:
– change the value of a chosen parameter.
Arrow button (3) is used to:
– change from one menu to another.
– list entries.
– select editing position.
OK button (4) is used to:
– move to the menu overview.
– confirm selections in the menus.
– edit the parameters.
– save the values in the menu.

3.1.1 Change of language

To change the displayed language follow instructions below:
a) Push the OK button (4) to reach the menu overview.
b) Move the indicator in the listed menu until you reach the menu item
“Service”. This is done by pushing the arrow button (3).
c) Confirm the selection by pushing the OK button (4).
d) Push the arrow button (3) to browse through the “Service” menu.
e) When the text “Language” and the current active language is displayed
on the screen, push the OK button (4) to edit.
f) Move the indicator through the list of available languages by pushing the
arrow button (3).
g) When the indicator is marking the desired language, push the OK button
(4) to confirm the choice.
h) To return to the menu overview push the escape button (1).

3.2 Setup procedure

3.2.1 Find the sensor
If the Vegamet 624 does not find the correct sensor automatically, follow
procedure below:
a) Push the OK button (4) to reach the menu overview.
b) Move the indicator by pushing the arrow button (3) until it marks the
menu item “Measurement loop”.
c) Push the OK button (4) to confirm the selection.
d) Move the indicator in the listed “Measurement loop” menu by pushing
the arrow button (3).
e) Choose the menu item “Input” by pushing the OK button (4).
f) Under “Change input” move the indicator to “HART” by pushing the
arrow button (3).
g) Confirm the choice by pushing the OK button (4).
h) In the following step, move the indicator to “Sensor selection” by
pushing the arrow button (3).
i) Confirm the choice by pushing the OK button (4).
j) Move the indicator to “Sensor search” by pushing the arrow button (3).
k) Confirm the choice by pushing the OK button (4). The Vegamet 624 will
now carry out a search for all available sensors. When the search is
finished a list over found sensors will appear on the screen.
l) In the list move the indicator to “Vegapuls 67” by pushing the arrow
button (3).
m) Confirm the choice by pushing the OK button (4). The sensor name will
now appear on the screen together with the serial number of the sensor.
n) To return to the menu overview push the escape button (1).

3.2.2 Adjustment of minimum and maximum values

Preparations
Minimum and maximum values, for the sensor to accept, are set in the
Vegamet 624 by connecting specific distances to percentage values. Before
starting the software adjustment the following measurements need to be
done:
– distance (A) from the sensor to a reference plane representing the
lowest acceptable feed level in the feed hopper.
– distance (B) from the sensor to a reference plane representing the
highest acceptable feed level in the feed hopper.
A B
A Distance A
B Distance B
Procedure
To carry through the software adjustment follow procedure below:
a) Push OK-button (4) to reach the menu overview.
b) Move the indicator by pushing the arrow button (3). Do this until the
menu item “Adjustment” is marked.
c) Confirm your choice by pushing the OK button (4).
d) The following frame “Units of measurement” displays the current active
unit. To edit the displayed unit push the OK button (4). Otherwise go
directly to step g) in the instruction.
e) Move the indicator through the list of available units by pushing the
arrow button (3).
(Continued)

f) When the indicator is marking the desired unit, push the OK button (4) to
confirm the choice.
g) Browse to the next frame, “Min. adjustment”, by pushing the arrow
button (3).
h) To be able to edit the given values push the OK button (4).
i) Move the indicator by pushing the arrow button (3) and change the
active figure by pushing the plus button (2).
NOTE! It is recommended to keep the percentage value to 0% when representing the
lowest acceptable level and 100% when representing the highest acceptable
level.
j) When finished push the OK button (4).

k) In the following step the operator will be asked if to accept the current
measured value or not. Move the indicator to mark “Edit” by pushing the
arrow button (3).
l) Push the OK button (4) to confirm the choice. It will now be possible to
enter the value of the measured distance (A) for the lowest acceptable
feed level.
m) Move the indicator by pushing the arrow button (3) and adjust the value
of the active figure, according to the current measurement (A), by
pushing the plus button (2).
n) When finished, save the settings by pushing the OK button (4).
o) Browse to the next frame, “Max. adjustment”, by pushing the arrow
button (3). Repeat steps h) - o) for the highest acceptable feed level to
adjust the value for the current measurement (B).
p) To return to the menu overview push the escape button (1).

3.2.3 Outputs
Output data from the Vegamet 624 can be used to simplify the operating
process of the crusher. It is possible to use both relay and/or current output.
For further output information refer to section 2.2 How to connect the
equipment. For adjustment of output data see respective instruction:
Relay output
a) If not already in the menu overview, push the OK button (4) to reach it.
b) Move the indicator by pushing the arrow button (3). Do this until it
marks the menu item “Measurement loop”.
c) Push the OK button (4) to confirm the selection.
d) Move the indicator in the listed “Measurement loop” menu by pushing
e) Choose the menu item “Outputs” by pushing the OK button (4).
f) Move the indicator between the menu items “Relay output” and “Current
output” by pushing the arrow button (3).
g) Choose which relay output to adjust by pushing the arrow button (3).
h) When the indicator is marking the desired relay output, push the OK
button (4) to confirm the choice.
i) The following frame “Relay operating mode” displays the active
operating mode of the chosen relay output. To edit the displayed
operating mode push the OK button (4). Otherwise go directly to step l)
in the instruction. It is later also possible to program several relay
outputs that are adjusted to control different functions and operating
modes.
j) Move the indicator between the two types of protection: “Overfill
protection” and “Dry running protection” by pushing the arrow button
(3).
k) When the indicator is marking the desired type of protection, push the
OK button (4) to confirm the choice.
l) Browse to the following frame, “Basic measurement value”, by pushing
m) To edit the current basic measurement value push the OK button (4).
Otherwise go directly to step o) in the instruction.
n) Move the indicator between the different types of basic measurement
values by pushing the arrow button (3).
o) When the indicator is marking the desired basic measurement value,
push the OK button (4) to confirm the choice.
(Continued)

p) Browse to the following frame, “Switch points”, by pushing the arrow

button (3). The percentage values represent the on and off switching
points for the specific relay output.
q) Prepare the percentage values for editing by pushing the OK button (4).
r) Move the indicator by pushing the arrow button (3).
s) Adjust the value of the active figure by pushing the plus button (2).
t) Go to the next percentage value by pushing the OK button (4).
u) Move the indicator by pushing the arrow button (3) and adjust the value
of the active figure by pushing the plus button (2).
v) Save the adjustments by pushing the OK button (4).
w) To return to higher menu levels push the escape button (1). Repeat the
described procedure to install several relay outputs.
Current output
a) Follow instruction for steps a) - f) in the previous instruction for relay
output.
b) Choose which current output to adjust by pushing the arrow button (3).
c) When the indicator is marking the desired current output, push the OK
button (4) to confirm the choice.
d) The following frame displays the active settings of the chosen current
output. To edit the displayed settings: “Basic measurement value”,
“Output mode” and/or “Failure mode” push the OK button (4).
Otherwise go directly to step h) in the instruction. It is later also possible
to program several current outputs that are set in different ways to
control different functions and operating modes.
e) The setting information will be displayed in an editable menu. Move the
indicator between the different menu items by pushing the arrow button
(3).
f) Confirm the choice by pushing the OK button (4). Setting the mode or
value in the sub menus are carried through in the same way, based on the
preferences of the user and specific situation.
g) Save the chosen settings by pushing the OK button (4).
h) To return to higher menu levels push the escape button (1). Repeat the
described procedure to install several current outputs.
Further procedures to implement the output settings are carried through via
the plant operation system.
3.2.4 Damping and linearization

For more information on how to apply damping or linearization to the
continuous measurement refer to the enclosed product manuals.

4. Spare parts

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 4. Spare parts
4.1 Level sensor
3 1
Pos no. Qty. Part number Alternative Description Remarks

1 1 452.4322-901 Support bracket
2 1 984.1487-00 Sensor Vegapuls 67
3 1 191.3215-01 Cable Vegapuls 67
4 1 452.4339-901 Plate bracket
984.1522-00 Replacement Vegapuls 67

4.2 Vegamet 624
Pos no. Qty. Part number Alternative Description Remarks

984.1480-00 Vegamet 624

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product documentation Doc. no. S 977.

Vegapuls 67 and Vegamet 624

SANDVIK CH & CS CRUSHER

Serial no. / Machine no. Sign.

SANDVIK CH & CS CRUSHER

Document number: S 977.031 en

2. Setup and installation

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 1

2 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 3

1.1 Equipment information

1.2 Product description

4 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 5

2.1 Mounting instructions

1 Feed hopper flange

Guiding principles for the choice of location

6 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

Procedure for open feed hopper

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 7

Procedure for closed feed hopper

2.1.2 Vegamet 624

8 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

2.2 How to connect the equipment

2.2.1 Procedure for crusher CH870 and CH880

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 9

a) Check the length of the sensor cable and adjust it if necessary.

10 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

2.2.2 Procedure for other crusher types

a) Check the length of the sensor cable and adjust it if necessary.

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 11

This page is intentionally left blank

12 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 13

Escape button (1) is used to:

14 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

3.1.1 Change of language

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 15

3.2 Setup procedure

16 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

3.2.2 Adjustment of minimum and maximum values

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 17

j) When finished push the OK button (4).

18 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 19

p) Browse to the following frame, “Switch points”, by pushing the arrow

3.2.4 Damping and linearization

20 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

PD Sandvik CH&CS CRUSHER Vegapuls 67 and Vegamet 624 21

4.1 Level sensor

Pos no. Qty. Part number Alternative Description Remarks

22 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

4.2 Vegamet 624

Pos no. Qty. Part number Alternative Description Remarks

© 2008 Sandvik SRP AB Doc. no. S 977.031 en Ver. 1 23

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24 Doc. no. S 977.031 en Ver. 1 © 2008 Sandvik SRP AB

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