STEPS PARTS PROCEDURES CALCULATIONS TOOLS and EQUIPMENT

1 Screw Identify materials Mild steel bar

specified to
manufacture the
screw (Mild steel
bar)
2 Screw Mark and cut Length of Scriber, Power Hacksaw
material with screw is 82mm
chucking allowance so cut at
100mm for
enough
allowance
3 Screw Set up lathe for Lathe machine, Cutting
turning operations tool, Chuck key
by selecting the
correct gear, speed,
good cutting tool
and securing the
workpiece in the
chuck of the lathe
with the chuck key.
4 Screw Calculate cutting On Calculator, Pencil
speed calculations
page
5 Screw Turn to the Lathe Machine, Micro
required diameter meter and Vernier
and check with the calliper
aid of a micro
meter and Vernier
calliper to ensure
you haven’t pass
your required
diameter of 14 mm
for the screw head
and 8mm for the
steel bar
6 Screw Part off workpiece Lathe Machine

7 Screw Set up milling Milling machine

machine for simple
indexing
8 Screw Cut the hexagon on Milling machine
the screw head
9 Screw Remove work from Tap and die, Lubricant
the milling machine
and thread the M8
head on the shaft of
the screw with a
tap and die set
STEPS PARTS PROCEDURES CALCULATIONS TOOLS and EQUIPMENT
1 Arm Mark out the shape Length of arm Scriber, steel rule, try-
of 2 arms on is 72mm so cut square
material (Mild steel at 90mm for
plate) enough
allowance
2 Arm Locate centres on Divider
the selected
materials

3 Arm Punch holes with Centre punch, Dot

the use of a centre punch, Hammer
punch, dot punch
and hammer as a
guide for the drill
4 Arm Drill selected holes Drill press, clamp
on materials
5 Arm Cut out the Hacksaw
selected shapes to
the required
dimensions
6 Arm File using draw and Round file, Flat file,
cross file to the Square File
required
dimensions

STEPS PARTS PROCEDURES CALCULATIONS TOOLS and EQUIPMENT

1 Pin Select material Mild steel bar
specified to
manufacture the 2
pins.
2 Pin Set up lathe for Lathe machine, Cutting
parallel turning tool, Chuck key

3 Pin Calculate spindle On Calculator, Pencil

speed calculations
page
4 Pin Mark and cut Length of pin is Scriber, Power Hacksaw
materials with 18mm so cut `
chucking allowance at 30mm for
enough
allowance
5 Pin Turn materials to Lathe Machine, Micro
diameter 6mm meter and Vernier
calliper

6 Pin Part off the Lathe Machine

workpieces
STEPS PARTS PROCEDURES CALCULATIONS TOOLS and EQUIPMENT
1 Shoulder Select material Mild steel bar
specified to
manufacture the
shoulder
2 Shoulder Mark and cut Scriber, Power Hacksaw
material with
allowance
3 Shoulder Create reference Scriber, Try Square,
edges (prepare 2 of Steel Rule, Divider
the sides to form
perfect 90 degree
angles which you
then will take your
measurements
from there
4 Shoulder Mark out the Scriber, Try Square,
required Steel Rule, Divider,
dimensions on the Centre punch, Hammer
workpiece by
locating all centres
on the workpiece
and centre punch
all centres
5 Shoulder Mark out the outer Scriber, Try Square,
profile of the Steel Rule, Dot punch,
shoulder and dot Hammer
punch the profile
(draw semi circles
and arc’s)
6 Shoulder Use the milling Milling Machine
machine or shaper
to remove excess
material from the
workpiece
7 Shoulder After getting to the On Drill Press
required calculations
dimensions of page
length 54mm,
height 16mm and
width 16mm you
take the work piece
to the drill press
and drill all holes to
required
dimensions.

8 Shoulder Take the workpiece Milling Machine

 back to the milling
machine and cut
the slots on either
side of the
shoulder.
9 Shoulder Take the workpiece Flat, Round and Square
to the bench work file
section and cross
and draw file to the
required outer
profile
10 Shoulder Deburr the File, Emery Cloth
workpiece and then
emery to finish
 CALCULATIONS FOR SCREW
Diameter of the Screw Head

Outside diameter of the hexagon= distance across the flat from the hexagon which is 1.6 * D
=12.8mm

Length of diagonal = diameter of the head of the screw

Cutting Speed

x D xn
Vc=
1000
3.14 x 14 x n
=
1000
43.96 n
=
1000
n= 0.04396 min-1

Spindle Speed

n= Vc /¿ D x 1000

0.04396 = Vc / 3.14 / 14 * 1000

Vc
0.04396 =
224.29
Cross multiply

Vc= 9.86m/min

Simple Indexing

40
Turns of the crank =
6
= 6.7 or 7 turns

Cutting Speed Vc= 9.86m/min

Spindle Speed n=0.04396 min-1

 CALCULATIONS FOR PINS
Cutting Speed

x D xn
Vc=
1000
3.14 x 6 x n
=
1000
18.84 n
=
1000
n= 0.01884 min-1

Spindle Speed

n= Vc /¿ D x 1000

0.01884= Vc / 3.14 / 6 * 1000

Vc
0.01884=
523.33
Cross multiply

Vc= 9.86m/min

Cutting Speed Vc= 9.86m/min

Spindle Speed n= 0.01884 min-1

 CALCULATIONS FOR SHOULDER
Cutting Speed

x DC ap x n
Vc=
1000
3.14 x 6 x n
=
1000
18.84 n
=
1000
n= 0.01884 min-1

Spindle Speed

Vc x 1000
n=
x Dc ap
Vc x 1000
=
3.14 x 6
Vc 1000
=
18.84
n= 53.1

0.01884 Vc 53.1
= =
Vc 53.1 Vc 53.1
Vc= 3.55m/min

01884= Vc / 3.14 / 6 * 1000

Vc
0.01884=
523.33
Cross multiply

Vc= 9.86m/min

Cutting Speed Vc= 9.86m/min

Spindle Speed n= 0.01884 min-1

Manufacturing Processes NAME: Jermain Peart

Practical Plan Sheet I.D Number: 1901007

Due date September 25, 2020