Fig. 3 Distribution of correction factors for reduction gear drive
Table 2 Dimensions for Standard Gearing
Description Pinion Gear Number of teeth z1 z2 Pitch circle diameter do1 =z1 m do2 = z2 m Tip circle diameter da1=do1+2m da2 = do2+ 2 m Root circle diameter df1=do1-2.5m df2=do2-2.5m Base circle diameter db1=do1 cos db2= do2 cos Tooth thickness on pitch circle s = e = p / 2 = m / 2 Total Tooth Height, h h = 2.25m Gear Width, b b = 0.5 do1 Center distance d + d2 z + z2 ao = 1 =m 1 2 2 ra2 2 - rb2 2 ra1 2 - rb1 2 - a sin Contact Ratio, m * cos
Mechanical and Industrial Engineering Department
Machine Dynamics, ME 243 Table 3 Dimensions of Gears in a So-Gearing Description Pinion Gear Number of teeth z1 z2 Pitch circle diameter do1 = z1 m do2 =z2 m Base Circle Diameter, db1, db2 db1=do1 cos w db2=do2 cos w Tip circle diameter da1= do1 + 2m + 2 x1 m da2 =do2 + 2 m - 2 x1 m Root circle diameter df1 = do1 - 2(1.25 - x1) m df2=do2 - 2(1.25 + x1) m Modification Pitch circle diameter dw1=do1 cos / cos w dw2=do2 cos / cos w Center Distance ao = m (z1+ z2) / 2 Center distance after modification aw=a= ao cos / cos w Tooth thickness on pitch circle s1 = m/2 + 2 x1 m tan s2=m/2 - 2.x1 m tan Involute pressure angle inv α = tanα – (α.π/180) Involute Function inv αw = tanαw – (αw.π/180) Total Tooth Height, h h ≈ 2.25m Gear Width, b b = 0.5 do1 Working Pressure Angle z 1 z 2 inv w inv x1 x 2 2 tan ra2 - rb 2 - a w sin w 2 2 2 2 ra1 - rb1 Contact Ratio, m * cos w Table 4 Dimensions of Gears in an S-Gearing Description Pinion Gear Number of teeth z1 z2 Pitch circle diameter do1 = z1 m do2 =z2 m Standard Center Distance ao = m (z1+ z2) / 2 Center distance after modification aw= a = ao cos / cos w Involute pressure angle inv α = tanα – (α.π/180) Involute Function inv αw = tanαw – (αw.π/180) Sum of profile correction z 1 z 2 inv w inv x1 x 2 2 tan Base Circle Diameter, db1, db2 db1=do1 cos w db2=do2 cos w Tip circle diameter da1= 2(a + m – x2 m)- do2 da2 =2(a + m - x1 m)- do1 Root circle diameter df1 = do1 - 2(1.25 - x1) m df2=do2 - 2(1.25 - x2) m Modification Pitch circle diameter dw1=do1 cos / cos w dw2=do2 cos / cos w Tooth thickness on pitch circle s1 = m/2 + 2 x1 m tan s2=m/2 + 2 x2 m tan Topping y.m =ao+(x1+x2)m-a Total Tooth Height, h h ≈ 2.25m Gear Width, b b = 0.5 do1 ra2 - rb 2 - a w sin w 2 2 2 2 ra1 - rb1 Contact Ratio, m * cos w Power = Mt * [Watt] Mt = Ft * d/2 [N.m] for standard Gears Mt = Ft * dw /2 [N.m] for corrected Gears tan α = Fr /Ft for standard Gears tan αw = Fr /Ft for corrected Gears FN = [(Fr)2 + (Ft)2]1/2 [N]