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MORE ABOUT ELECTRICAL CONTACTS
Material Properties
Important properties of electrical contact are conductivity, corrosion resistance, hardness, current load, form, and size. Many of these are
determined by inherent characteristics of the material.
Conductivity is the measure of a material’s ability to carry or conduct an electric current. It is often given as percent of a copper
standard, which is 100% IACS, (International Annealed Copper Standard). Silver has an IACS of 105 and has the highest conductivity.
Corrosion resistance is the material’s ability to resist chemical decay. A material that has little corrosion resistance will likely decay
away noticeably and will have a shorter lifespan.
Hardness is the measure of how resistant the material is to various kinds of permanent deformations resulting from an applied force.
Hardness is dependent on a material’s ductility, elasticity, plasticity, tensile strength, and toughness.
Current load is the maximum recommended current load that the material is capable of handling. For static contacts or connectors, rated
current is the current that a device can carry continuously without overheating. For opening and closing contacts in devices such as
circuit breakers, contactors, or switches, rated current is the current a device can carry while switching.
Form refers to the shape an electrical material must fit in order to carry out its operation. Some shapes include contact tips, pins,
sockets, stampings, sheets, wires, and wheels.
Size relates to the thickness, length, and width or outer diameter of the form a material takes.
Another specification to consider is toxicity, particularly important when the material is operating in exposed or open environments.
Electrical Brushes
Electrical brushes are used in conjunction with slip rings, commutators, or other contact surfaces to maintain electrical connections in
rotary and linear sliding contact applications. They require very good frictional characteristics combined with high to moderate
conductivity.
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2/9/2019 Electrical Contacts Selection Guide | Engineering360
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