UDC 629.113,083 : 620.179 JAPANESE INDUSTRIAL STANDARD Overhauled Inspection Method of Automobiles JIS D 1023- Translated and Published by Japanese Standards Association Printed in Japan 4sUDC 629,113,083:620.179 JAPANESE INDUSTRIAL STANDARD sis Overhauled Inspection Method of Automobiles _D 1023-1982 (Reaffirmed: 1992) 1, Scope This Japanese Industrial Standard specifies the overhauled inspection nethod of automobiles carried out mainly by appearance inspection. 2, Inspection Method 2.1 The main parts to be inspected and the items of inspection shall normally be as shown in following Table, but according to circumstances, addition or omission may be made suitably.2 D 1023-1982 Table Part to be Inepecte Teens of inspection 1] Gylinder head | Staining of combustion chanber and other abnormalities. 2| Spark plug or | Staining and other sbnormaliti preheating plug 3 | Injection State of injection by injection tester. nozrle 4 | Oylinder gasket | Airtightness and other abnormalities. 5 | Phaton ‘Stalning oF head, adequateness of Fit, and other abnormelities, Tt is recomended to measure main dimensions before and after test to quantitatively examine the conditions of abrasion and deformation. | Piston ring [Bearing condition of each surface. Te {is recommended to measure che magnitude of tension and the cut end clearance in the cylinder before and after test, 7 | cyttnaer ‘Abnormalities in cylinder wall and valve seat, Tt {s recomended to measure the inner diameter at various positions before and after test to quantitatively exanine the conditions of abrasion and deformation. 8 | Connecting rod [Bearing condition of bearing surface and other abnormalities, bearing Tt ts recomended to measure the inner diameter before and after test | to examine the condition of abrasion. 9 /Main bearing [Bearing condition of bearing surface 10 [Crank shaft | Adequateness of fit of respective bearings and abnormalities in bear ing surfaces. It 1s recomended to messure the diameters of main shaft and crankpin before and after test to quantitatively exanine the state of abrasion. snd other abnornalitie Ti | Gam ahate ‘Abnormalities in cam surface, bes ing surface and gear. 12 | Valves Bearing condition of velve seat surface and state of abrasion of valve tube and valve end. 33 ot pan Foreign matters on the bottom and viscosity of lubricating oil (examine by finger tip). Tt is recomended to exanine fresh and old lubricating of1s by the prescribed test method. is [Clutch facing [Bearing condition of clutch facing, and other abnormalities. 35 |Speed-change | Bearing condition ané damage of tooth face, abnormalities in bearing gear and properness of backlash 16 | Propeller shaft [Bearing condition of spline surface, and abnormallti coupling and other parts. in universal 17 | Speed reduction [Bearing condition, damage, and other abnormalities of tooth face, and and difteren- | adequateness of backlash. tal gears 18 [Rear wheels [Bearing condition of spline surface and other abnormalities: 19 | Brakes Condition of abrasion of brake lining and brake drum. 20 | Steering gear | Adequateness of bearing condition and play of tooth face and bearing. ‘21 | Respective Abrasion and burning di bearings 2.2 The results of inspection shall be written according to the Appended Table.Appended Table. Test automobile Engine Ko. Vehicle No. a D 1023-1982 Table of Results of Overhauled Inspection Date of inspection. yeertmonth day Purpose of test, Test stone Total mass of automobile at test, kg Running period, rom year*nonth*day co year+nonth*day Running distance, Inspector, No. | Part inspected Inspection ite Condition observed Remarks 1 | cylinder head (Staining of coa- ‘bastion chanber (Cracking) (Other abnormalith (Wery little; condition | of combust fon good.) | (None) Gone) (Gearing condition) (Fairly tights no pitching perceived.) 2 | speed-change | (cuts) (srsghe shor damage = at end.) (io burrs, cuts, or | cracks.) | General Comment Remark: The descriptions in parentheses show examples for reference.D 1023-1982 Edition 2 Japanese Text Established by Minister of International Trade and Industry Date of Establishment: 1954-05-22 Date of Revision: 1982-03-01 Date of Reaffirmation: 1992-05-01 Date of Public Notice in Official Gazette: 1992-05-18 Investigated by: Japanese Industrial Standards Committee Divisional Council on Electricity Technical Committee on Luminaire ‘This English translation is published by: Japanese Standards Association 1-24, Akasaka 4, Minato-ku, Tokyo 107 Japan © JSA, 1987 Printed in Tokyo by Hohbunsha Co., Ltd,