2017.0050 - SCC - BAO MINH - r.00 02-18 - EN

SCC
INSTRUCTION MANUAL
Dear Customer,
We are sure that you will be satisfied with your purchase, considering the technological level achieved by our
products, thanks to our constant commitment which encourages us to grow every day and to cope professionally
with the continuous technological, productive and commercial transformations.
In the certainty that we will be able to fulfil all your future working requirements, we remain at your disposal for
any information you may require and take this opportunity of wishing you every success in your work.
CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

ORDER 2017.0050 R00_02/2018 I
TABLE OF CONTENTS
01 GUARANTEE CONDITIONS 01
02 EC DECLARATION OF CONFORMITY 02
02.1 CE Marking 03
03 IMPORTANCE OF THE MANUAL 04
03.1 Consultation notes 04
03.2 Intended receivers (authorized operators) 05
03.3 Machine off status 06
03.4 Abbreviations 06
03.5 Reserved rights 06
04 DESCRIPTION OF THE SCC SYSTEM 07
05 TECHNICAL DATA 08
05.1 Dimensions (mm) 09
06 INTENDED USE 10
06.1 Energy supply source 10
06.2 Limits of use 10
06.3 Ambient conditions 10
07 TRANSPORT OF THE MACHINE 11
07.1 Packaging 11
08 UNPACKING AND HANDLING 12
09 GENERAL WARNINGS 13
10 ELECTRICAL CONNECTION 14
11 STORAGE 15
12 DIRECTIVES AND REFERENCE NORMS 16

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13 SAFETY 17
13.1 Safety signals 17
13.2 Residual risks 19
14 CHECKS BEFORE SWITCHING ON 20
15 MAINTENANCE PROGRAMME 21
15.1 Ordinary maintenance 21
15.2 Special maintenance 23
16 MAIN COMPONENTS 24
16.1 Rollers 25
16.2 Transportation robot 26
16.3 Dissolving tanks 28
16.3.1 Lid blocking system 29
16.4 Hot and cold water unit 30
16.5 Water entry collector 33
16.6 Recirculation and sending system 34
16.7 Centrifugal pump 35
16.7.1 Instruction for the replacement of the mechanical seal of the pump 36
16.8 Compressed air inlet and adjustment unit 37
16.9 Pneumatic system 38
17 CONTROL PANEL 39
17.1 Electric panel warning lights 41
18 DEMOLITION 43

ORDER 2017.0050 R00_02/2018 III
IV ORDER 2017.0050 R00_02/2018
01 GUARANTEE CONDITIONS
Guarantee period set at 12 (twelve) months from the date of the approval with signature of both
parties on the “Commissioning report”, but no more than agreed that 18 (eighteen) months from the
date of delivery, with no limitations of tests on all mechanical components which are not casually or, for
improper use, broken.
Guarantee is valid JUST if the maintenance and the use of the manual, supplied by the Seller, will be
completely respected by the Buyer.
Usury materials are out of the guarantee.
Guarantee includes the free substitution or reparation of parts with manufacture flaws.
The delivery of parts which will eventually be substituted, must be done with free return to the client.
If it will be necessary the substitution or reparation of parts during the guarantee period, room and
board together with transport from the hotel/factory and/or car renting costs will be on charge to the
Client.
Guarantee will cover only parts that will be returned to the Seller within 30 days from the receiving of
the replacements.

ORDER 2017.0050 R00_02/2018 01
02 EC DECLARATION OF CONFORMITY
COLOR SERVICE S.r.l.

Via Divisione Julia, 15
36031 Dueville (VI) - Italy
Ph.+39 0444 366000 - Fax+39 0444 592469
info@colorservice.net - www.colorservice.net
DECLARES that the newly built machines described below

(how to order n.113 F / 17 (go) Rev.02 of the 11/10/2017):
BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

Model SCC comped by:
N°1 SCC L WITH 1 DISSOLUTION TANKS AND 1 WASHING TANK

N°4 CONTAINERS 50 LT.
Serial number SCC 2017157

Year of construction 2017
Complies with the following EU directives:
2006/42/CE “Machinery Directive”

(“Of European Parliament and the Council of 17 May 2006 on machinery and amending Directive 95/16/EC”)
2014/30/EU “Electromagnetic Compatibility Directive”

(“Of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member
States relating to electromagnetic compatibility (recast) Text with EEA relevance”)
and the following harmonized standards:
EN ISO 4414:2012
(Pneumatic – General rules and security requirements for the systems and their components)
EN ISO 13849-1:2016
(Safety of the machinery – Parts of the command system about security – Part 1: General basics for the design)
EN ISO 12100: 2010
(Safety of machinery - General principles for design - Risk assessment and risk reduction)
EN 60204-1: 2006
(Safety of machinery - Electrical equipment of machines - Part 1: General requirements)
EN ISO 13850:2015
(Safety of machinery - Emergency stop - Principles for design)
EN ISO 14120:2015
(Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards)
We declare, as required by Annex V of Directive 2006/42/EC, the marking “CE” symbol is placed on the machine.
The legal representative or his agent:

Name FABRIZIO Signature

Cognome TOSCHI
Date 20/12/2017
Person authorized to compile the Technical File

Nome Antonello
Surname Turle
e-mail: antonello@colorservice.net
The technical documentation is preserved in:

Color Service S.r.l., via Divisione Julia 15, 36031 Dueville (VI), Italy.

02 ORDER 2017.0050 R00_02/2018
02.1 CE Marking
The CE marking attests the conformity of the SCC machine with the essential requirements of the health
and safety laid down by the European Directives listed in the EC declaration of conformity.
The CE marking consists of an aluminum metal plate with black printing. It is applied externally and it is
indicated legibly an indelibly (because engraved) with the following data:
• The name and address of the manufacturer

• The CE marking
• The model
• The type
• The serial number
• The year of manufacture
Other data such as:

• The power supply voltage (V)
• The nominal power (kW) and current (A)
is present in an additional white plastic plate with black indelible printing and applied externally on the
front panel of the electrical box.

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03 IMPORTANCE OF THE MANUAL
This technical manual has been drawn up according to the indications given by the European Directives,
in order to ensure easy and correct understanding of the topics dealt with by the operators authorised
to perform the use and maintenance of the machine concerned. If, despite the care taken by the
manufacturer when drawing up the manual, these operators find any problem in understanding it, in
order to avoid incorrect personal interpretations that might endanger safety, they are requested to apply
promptly to the manufacturer for the correct explanations and any further information.
Before using the machine, the authorised operators must read and understand all parts of this technical
manual of and strictly follow all the rules in it, in order to ensure their own safety and that of other
people, obtain the best machine performance, and ensure the maximum efficiency and long life of all
its components. This manual must be at the disposal of the authorised operators at all times and must
always be kept safely, near the machine.

THIS MANUAL MUST ALWAYS BE AT THE DISPOSAL OF THE AUTHORISED
OPERATORS AND MUST BE KEPT SAFELY, NEAR THE MACHINE.

THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY DAMAGE TO
PERSONS, ANIMALS AND THINGS RESULTING FROM FAILURE TO OBSERVE THE
RULES AND WARNINGS DESCRIBED IN THIS MANUAL.
THIS MANUAL REFLECTS THE STATE OF THE ART AT THE TIME THE MACHINE WAS
SOLD AND CANNOT BE CONSIDERED INADEQUATE ONLY BECAUSE IT MAY BE
UPDATED LATER IN THE LIGHT OF NEW EXPERIENCE.
IF THE MANUAL IS LOST OR SPOILT, ASK THE MANUFACTURER FOR A NEW COPY,
SPECIFYING THE MACHINE IDENTIFICATION DATA (SEE CE MARKING) AND THE
REVISION.
THIS MANUAL MUST BE HANDED OVER TOGETHER WITH THE MACHINE IF IT IS

TRANSFERRED TO ANOTHER USER.
03.1 Consultation notes
SYMBOL MEANING COMMENT
THE GENERAL DANGER SIGNAL AND THE FRAMED TEXT IN CAPITAL

DANGER LETTERS DRAW THE OPERATOR’S ATTENTION TO THE WARNINGS
GIVEN IN THIS MANUAL.
N.B. (Nota Bene): framed text in capital letters.

Bold print: Highlights some significant sentences in the text.
Italic: Describes the captions of the figures and tables.

04 ORDER 2017.0050 R00_02/2018
03.2 Intended receivers (authorized operators)
This technical manual is intended exclusively for the operators authorised to carry out use and
maintenance of the machine, according to the specific technical and professional skills required for the
type of activity. The symbols shown below placed at the beginning of a chapter and/or of a paragraph
indicate which operator is involved in the subject dealt with.
THE AUTHORISED OPERATORS MUST PERFORM ON THE MACHINE ONLY THE

ACTIVITIES FOR WHICH THEY ARE SPECIFICALLY COMPETENT.
BEFORE CARRYING OUT ANY ACTIVITY ON THE MACHINE, THE AUTHORISED
OPERATORS MUST ENSURE THAT THEY ARE IN FULL POSSESSION OF THEIR
PHYSICAL AND MENTAL FACULTIES IN ORDER TO ENSURE THAT THE SAFETY
CONDITIONS ARE ALWAYS RESPECTED.
GENERAL OPERATOR
This is a professionally trained operator, over 18 years of age, in compliance with the laws
in force in the country of use, authorised only to switch on, use, fine-tune (obligatorily
with the guards enabled and the machine switched off ) and switch off the machine,
absolutely respecting the instructions given in this manual, provided with the personal
protective equipment (PPE) contemplated.
HANDLING OPERATOR
This is a professionally trained operator, over 18 years of age, in compliance with the laws
in force in the country of use, authorised to use fork-lift trucks, bridge cranes or cranes,
to transport and handle the machine and/or its parts safely, provided with the personal
MECHANICAL / HYDRAULIC / PNEUMATIC OPERATOR
This is a qualified technician, approved to perform only operations on the mechanical
/ hydraulic / pneumatic parts to carry out adjustments, maintenance and/or repairs
even with the guards disabled (with the consent of the safety manager), absolutely
respecting the instructions given in this manual or any other specific document supplied
exclusively by the manufacturer, provided with the personal protective equipment (PPE)
contemplated.
ELECTRICAL OPERATOR
This is a qualified technician (electrician in possession of the technical and professional
skills required by the regulations in force), approved to perform only operations on
electric devices to carry out adjustments, maintenance and/or repairs even with the
system live and with the guards disabled (with the consent of the safety manager),
absolutely respecting the instructions given in this manual or any other specific
document supplied exclusively by the manufacturer, provided with the personal
COMPANY SAFETY MANAGER
This is a qualified technician designated by the Customer, in possession of the technical
and professional skills required by the regulations in force concerning the safety and
health of workers in the place of work.
MANUFACTURER’S TECHNICIAN
This is a qualified technician made available by the Manufacturer and/or by the
authorised Dealer to carry out the requested technical assistance, routine and special
maintenance jobs and/or operations not listed in this manual which require a specific
knowledge of the machine, provided with the personal protective equipment (PPE)
contemplated.

ORDER 2017.0050 R00_02/2018 05
03.3 Machine off status
It is obligatory to disconnect the supply of electric power before carrying out any kind of
maintenance work and/or adjustment on the machine:
1) Main electric switch turned “OFF” and padlocked;
2) Electric power supply switch (Customer) turned “OFF”;

3) Pressurised air discharged from the machine.
03.4 Abbreviations
TAB. 1 lists some abbreviations used in the text of the “instructions for use and maintenance”.
APPROX. Approximately MIN Minutes

CHAP. Chapter NO. Number
PPE Personal Protective Equipment PAGE Page
RIGHT Right PAR. Paragraph
H Hours POS. Position
EN European Norm REF. Reference
E.G. Example S Seconds
FIG. Figure(s) LEFT Left
MAX. Maximum TAB. Table
MIN. Minimum SEE See
TAB. 01
In the manual you may also find, next to a table, a figure, or a text, a double line “||“; this indicates the
parts of the manual that have been varied with respect to the previous revision.
03.5 Reserved rights
All information (text, drawings, diagrams, etc.) given here is reserved. No part of this manual may be
reproduced and made known (completely or in part) with any means of reproduction (photocopies,
microfilm or other) without the Manufacturer’s authorisation in writing.
All the trade marks mentioned belong to their respective owners.

06 ORDER 2017.0050 R00_02/2018
04 DESCRIPTION OF THE SCC SYSTEM
The automatic dissolving system allows to finish the recipes through the dissolution of the dyes and the delivery of
the product obtained to the destination units (DS or monoline valves).
Color Service supply with the system SCC a special software program that allows to check the operations of the
machine and to create new recipes that are dosed sequentially.
The machine is equipped with a programmable controllers (PLC) that determines the complete automatic
functioning of the system; the PLC receives the signals of the PC and the electronics components and based on the
signals received it drives and control the movements of the mechanical parts.
The PLC is constantly in communication with the computer of the machine; this allows to the operator to modify
the work phases and to be constantly informed on the possible electronic malfunctions.
F E
A
J
Fig. 01 SCC complete
The working cycle is:

• The keg with the powder dye gets to the dissolution unit through the rollers A;
• the robot E picks up the keg from the roller and moves it inside the dissolution’s tank B; here the solution is
decanted. The tank’s washing noozle does the first keg’s cleaning;
• the keg will be then positioned inside the tank C; here it is washed, dried and then transported and positioned
on the roller D by the robot E;
• the tank B is closed and begins to dissolve color;
• the obtained product is sent to the distributor through the pipe F;
• at the end of the product’s sending phase, the machine does a rinse to clean tanks and pipes.
The dissolution unit is now ready for a new working cycle.

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05 TECHNICAL DATA
SCC
Total lenght (mm) 3370
Total width (mm) 2120
Total height (mm) 4020
Weight (kg) 1750
Compressed air Filtered - Pressure 6-8 bar
dehumidified constant
Air consumption 450 Nl/min
Cold water 120 l/min - Pressure 3 bar - 20/25 °C
Cold water consumption 800 l/h max
Cold water 120 l/min - Pressure 3 bar - 90 °C
Cold water consumption 2300 l/h max
Tensione 400 V - 3 Phase + Neutral
Voltage 50 Hz
Power 8 kW
Current max 25 A
TAB. 02

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05.1 Dimensions (mm)
4020
2120
3370
Fig. 02 SCC side and top view

ORDER 2017.0050 R00_02/2018 09
06 INTENDED USE
The SCC machine has been designed and made to dissolve and transfer dust, grains and micropearls products.
FIELD OF USE Industrial and handicrafts sector

PLACE OF USE In a closed, covered environment, sufficiently lit, suitable for the legal requirements
in force in the country of use concerning safety and health in the work place. The
machine must stand on a horizontal plane (level) which ensures its stability in relation
to its overall dimensions.
INTENDED USE Dissolution and distribution of products (powder, grains, micropearls) for productive
purpose of mixing.
GENERAL OPERATOR

TAB. 03
06.1 Energy supply source
ENERGY SOURCE SUPPLIES

ELECTRIC Control panel (400 V - 3 Phase + Neutral)
PNEUMATIC Compressed air circuit (7 bar)
06.2 Limits of use
The machine has been designed and made exclusively for the intended use described in table 03, so any other type
of use is absolutely forbidden, in order to guarantee, at all times, the safety of the operator and the efficiency of
the machine itself.
LIMITS OF USE: IT IS ABSOLUTELY FORBIDDEN TO USE THE MACHINE

FOR IMPROPER APPLICATIONS, OTHER THAN THE USE INTENDED BY THE
MANUFACTURER (TAB.03).
DURING USE IT IS OBLIGATORY TO BE CONSTANTLY ON GUARD THAT NO
UNAUTHORISED PERSONS GO NEAR THE MACHINE.
IT IS MANDATORY TO ENSURE THE STABILITY OF THE MACHINE ON THE GROUND.
06.3 Ambient conditions
It is necessary to leave a free space around to the machine about 1 meter for easy maintenance.
For a good functioning of the plant, the ambient conditions should be as follows:
Maximum working temperature + 30°C

Minimum working temperature + 10°C
Humidity 10% ; 60%
In the presence of different environmental and operating conditions, the end user shall inform the
manufacturer in writing about the relevant reference parameters for the necessary measures to be
adopted.

10 ORDER 2017.0050 R00_02/2018
07 TRANSPORT OF THE MACHINE
The machine is delivered to the buyer by a carrier appointed by the customer, by the
manufacturer or by the authorised dealer, according to the contractual agreements at the time of
sale.
07.1 Packaging
The system, due to its considerable dimensions, to be packaged, must be disassembled in so that as to be
contained in standard wooden crates and / or special depending by dimension of the machine. Wooden boxes can
have different sizes and then on the outside you have one or more labels with related information.
ENSURE THAT THE PACKAGING HAS NOT BEEN DAMAGED DURING TRANSPORT.
MAKE A NOTE OF ANY DAMAGE FOUND ON THE DELIVERY NOTE AND SIGN IT
STATING “ACCEPTED WITH RESERVE”.

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08 UNPACKING AND HANDLING
The machine should be lifted only with a pallet truck or a fork lift truck with suitable lifting
capacity.
• Check the integrity of the packaging.
• Unpack the machine (paying attention to any indications on the packaging).
• Check the (outer) good condition of the machine.
• Carry out a visual check.
• Dispose of the packing in compliance with the current waste disposal regulations.
IF ANY FAULT IS FOUND, IT IS FORBIDDEN TO USE THE MACHINE. YOU MUST APPLY
TO YOUR DEALER OR TO THE MANUFACTURER FOR TECHNICAL ASSISTANCE.
IT IS RECOMMENDED TO DISPOSE OF THE PACKAGING ACCORDING TO THE
DIFFERENT TYPES OF MATERIAL, ABSOLUTELY RESPECTING THE LAWS IN FORCE IN
THE COUNTRY OF USE.
THE MACHINE PACKAGING MUST BE LIFTED WITH A FORK-LIFT TRUCK (SUITABLE
FOR THE USE), RESPECTING THE INSTRUCTIONS APPLIED ON THE OUTSIDE OF THE
PACKAGING.
Proceed as follows:
1) Using a suitable tool and remove any screws holding the wooden crate;
2) Carefully lift the load and carry it to the place of use;
3) Lower the load very carefully until it is completely resting on the ground.

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09 GENERAL WARNINGS
BEFORE PERFORMING ANY TYPE OF WORK (CLEANING, MAINTENANCE, ETC...)

MAKE SURE YOU HAVE READ AND UNDERSTOOD ALL PARTS OF THIS MANUAL.
Those who use the machine must follow the safety and accident prevention regulations indicated by Community
directives and local laws.
Use suitable protection devices so that each operator can work safely; make sure the PPE used is always in good
condition.
Follow all the safety and danger signs on the machine and do everything possible to ensure they always remain
legible.
Should faults or malfunctions occur in the system or the accident prevention systems, quickly inform the person in
charge and the manufacturer.
It is forbidden to make the machine work in automatic or manual without the shields, or with the shields installed
partially, or with the electronic safety systems bypassed.
Should a situation that endangers the operator arise, immediately press the emergency pushbutton on the control
panel to stop machine operation.
Before starting to work, make sure that all the safety devices are enabled and working correctly.
Keep the floor and the area around the machine clean and free from obstructions.
Maintenance and repairs must only be carried out by suitably trained staff; operators must not act on their own
initiative when faced with interventions that are not part of their job.
Unauthorised people must not be permitted to access the machine when the shields are removed for maintenance
purposes; protect the area involved in the operations with suitable danger signals and signs.
When maintenance is finished, the shields that were removed must be returned to their position as quickly as
possible.
During maintenance, the electric power supply and the pneumatic supply must be disconnected. To disconnect the
power, rotate the main switch on the control panel to “OFF” and remove the key from the selector; to disconnect
the pneumatic supply, rotate the regulator counter-clockwise until the gauge needle reaches 0.
These operations are necessary to stop the machine from starting accidentally.
It is forbidden to clean the electric components with water or a damp cloth.
Do not modify parts of the machine without having received permission from the supplier previously; the
manufacturer is not liable for any malfunctions or the resulting consequences that occur if this condition is not
respected.
Do not modify the system management software.

Requests for permission to modify the software or the machine in general must be made directly to the
manufacturer.
The spare parts used must correspond with the technical performances established by the manufacturer; this is
always guaranteed when original spare parts are used.
THE ORIGINAL SPARE PARTS MUST BE REQUESTED EXCLUSIVELY FROM THE

MANUFACTURER, COMMUNICATING THE SERIAL NUMBER AND THE YEAR OF
MANUFACTURE OF THE MACHINE.
IT IS ABSOLUTELY FORBIDDEN TO REPLACE ANY COMPONENT OF THE MACHINE

WITH NON ORIGINAL SPARE PARTS.

ORDER 2017.0050 R00_02/2018 13
10 ELECTRICAL CONNECTION

The electrical connection is performed only when the system is in place, assembled and wired.
In any case, before starting the connection, it is necessary to make sure that all cables intended to
be connected to the terminal box are not under tension.
Check that your mains supply is compatible with the features of the system itself. Power wires
must be firmly and permanently connected to the corresponding terminals of the machine.

START UP IS A DELICATE OPERATION AND MUST BE PERFORMED ONLY BY

TECHNICAL QUALIFIED AND EXPRESSLY AUTHORIZED BY MANUFACTURE, WHICH
DECLINES ALL RESPONSIBILITY FOR DAMAGE TO PERSON OR PROPERTY CAUSED
BY NOT CORRECT OPERATION OR PERFORMED BY PERSONNEL NO QUALIFIED OR
UNAUTHORIZED.
IN CASE OF DANGER THE MACHINE MUST BE IMMEDIATELY STOPPED PRESSING

THE APPROPRIATE EMERGENCY PUSHBUTTON.
BEFORE RESTORING THE MACHINE DUE DRIVE OF EMERGENCY PUSHBUTTON,

THE OPERATOR MUST BE SURE THAT THE CONDITIONS THAT HAVE CAUSED THE
ACTIVATION DO NOT HAVE A POTENTIAL HAZARD TO PERSONNEL EXPOSED.
THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR MACHINE BREAKDOWNS

OR MALFUNCTIONS CAUSED BY SUDDEN CHANGES IN THE ELECTRIC VOLTAGE
BEYOND THE TOLERANCES CONTEMPLATED BY THE POWER DISTRIBUTION
BOARD (VOLTAGE ±10%).
FAILURE TO RESPECT THE ABOVE WARNINGS MAY CAUSE IRREPARABLE DAMAGE

TO THE ELECTRICAL EQUIPMENT OF THE MACHINE AND THE CONSEQUENT
VOIDING OF THE GUARANTEE.
THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY DAMAGE CAUSED

TO PERSONS, ANIMALS AND/OR THINGS DUE TO THE INCORRECT ELECTRICAL
CONNECTION OF THE MACHINE.

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11 STORAGE
If for various reasons the machine cannot be installed at the time of delivery and has to remain
some time in storage, it must be placed in a safe environment, with an adequate temperature and
degree of humidity.
THE CUSTOMER (EMPLOYER) MUST TAKE ALL NECESSARY STEPS TO ENSURE THAT
HIS EMPLOYEES CANNOT ACCESS THE PLACE OF INSTALLATION OF THE MACHINE
FOR ANY REASON UNTIL IT HAS BEEN TESTED.

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12 DIRECTIVES AND REFERENCE NORMS
The machine has been designed and made considering the assessments emerging from an accurate analysis of
risks and aiming to achieve, considering the present state of the art, the objectives established by the essential
safety and health requirements contemplated by the European Directives.
The following table are listed the European Directives and Norms (EN) to which reference has been made.
REFERENCE DESCRIPTION
2006/42/CE “Of European Parliament and the Council of 17 May 2006 on machinery
and amending Directive 95/16/EC”.
2014/30/EU “Of the European Parliament and of the Council of 26 February 2014
on the harmonisation of the laws of the Member States relating to
electromagnetic compatibility (recast) Text with EEA relevance”.
EN ISO 4414:2012 “Pneumatic - General rules and safety requirements for systems and their
components”
EN ISO 12100: 2010 “Safety of machinery - General principles for design - Risk assessment and
risk reduction”.
EN 60204-1: 2006 “Safety of machinery - Electrical equipment of machines - Part 1: General
requirements”.
E N I S O 1 3 8 4 9 - “Safety of machinery - Command’s system parts about security - Parti 1:
1:2016 General principles for design”.
EN ISO 13850:2015 “Safety of machinery - Emergency stop - Principles for design”.
“Safety of machinery - Guards - General requirements for the design and
EN 14120:2015
construction of fixed and movable guards”.
TAB. 04

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13 SAFETY
The machine is equipped with transparent polycarbonate protections:

- fixed that prevent contact between the operator and the moving
parts, allowing the visual inspection of the internal;
- movable (sliding) that prevent contact between the operator and the
moving parts, allowing the access to some parts of the machine.
Mobile guards are equipped with micro switches that opening block
the mechanical movement of the parts, thus reducing the residual risk
for the operator.
The protections (fixed and mobile), the safety micro switches etc.,
make it non-hazardous moving parts of the machine, so the firm
disclaims all responsibility resulting from tampering with such
protections.
IT IS FORBIDDEN TO TAMPER WITH, EXCLUDE, REMOVE AND/OR REPLACE ANY

SAFETY DEVICE PRESENT IN THE MACHINE.
IT IS OBLIGATORY TO REQUEST THE INTERVENTION OF THE TECHNICAL

ASSISTANCE OF THE MANUFACTURER OR THE AUTHORISED DEALER FOR THE
REPLACEMENT OF ANY SAFETY DEVICE.
13.1 Safety signals
The signals are made up of adhesive labels and / or cartels of yellow color with black pictograms.
WARNING! ELECTRICAL DANGER
WARNING! MOVING PARTS. ENTRAINMENT DANGER.
WARNING! DANGER
WARNING! OBSTACLE ABOVE
WARNING! OBSTACLE BELOW
NO ENTRY FOR UNAUTHORIZED PERSONS

ORDER 2017.0050 R00_02/2018 17
DO NOT REMOVE PROTECTIVE DEVICES
DO NOT REPAIR AND/OR LUBRICATE MOVING PARTS
DO NOT CLIMB OVER SAFETY GUARDS
NO SMOKING
DO NOT USE OPEN FLAMES
OBLIGATION TO USE PROTECTIVE GOOGLES
OBLIGATION TO USE GLOVES
OBLIGATION TO USE SAFETY FOOTWEAR
OBLIGATION TO USE THE MASK
OBLIGATION TO USE PROTECTIVE CLOTHS
WARNING! RESPECT THE SIGNALS ON THE MACHINE.
IT IS OBLIGATORY TO KEEP CLEAN THE SAFETY SIGNALS TO ENSURE A GOOD

VISIBILITY.
IT IS OBLIGATORY TO REPLACE ANY DAMAGED SAFETY SIGNALS, ASKING THE

MANUFACTURER TO SUPPLY NEW ONES.

18 ORDER 2017.0050 R00_02/2018
13.2 Residual risks
For residual risk is defined as a potential danger, impossible to eliminate or partially cleared, it can cause
damage if the operator intervenes using methods and work practices that are incorrect.
We inform the authorised operators that, although the Color Service S.r.l. has taken all the technical and
constructive precautions possible to make the machine safe, there remain some potential residual risks described in
the following table.
Residual risk Frequency Extent of damage Steps taken
Do not put the limbs or any

Lesions by contact with part of the body with the
moving mechanical parts: machine running. Comply
Crushing / shear locks Low
amputation (with loss of the safety signals. Disconnect
one or more limbs) the power supply during all
maintenance operations.
Do not put the limbs or any

part of the body with the
machine running. Comply
Abrasion / drag Low Contusion
the safety signals. Disconnect
the power supply during all
maintenance operations
Danger of contact with
epidermis, ingestion, eye Poisonings by liquid or Comply the safety signals
Low
or mucous membranes of gaseous substances (compulsory use PPE).
liquid and / or fluid
TAB. 05

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14 CHECKS BEFORE SWITCHING ON
IT IS ABSOLUTELY FORBIDDEN TO SWITCH ON THE MACHINE IF ANY DAMAGE

AND/OR ABNORMAL SITUATION IS FOUND. IF NECESSARY, ASK FOR THE
MANUFACTURER’S INTERVENTION AND NOTIFY THE COMPANY SAFETY MANAGER.
1 ENSURE THE MACHINE IS POSITIONED, INSTALLED AND WIRED.
ENSURE THAT THERE ARE NO UNAUTHORISED PERSONS IN THE VICINITY

2
OF THE MACHINE.
3 ENSURE THAT THE MACHINE IS CORRECTLY INSTALLED.
ENSURE THAT ALL CONNECTIONS (ELECTRIC AND PNEUMATIC) HAS

4
BEEN DONE CORRECTLY.
ENSURE THAT YOU HAVE READ AND UNDERSTOOD ALL PARTS OF THIS
5
MANUAL
TAB. 06

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15 MAINTENANCE PROGRAMME
Before doing any job inside the machine, unless there are commands that require the machine to be switched on
see chapter 3.3: “Machine off status”.
To guarantee a good machine operation and longer component duration, the instructions given below must be
followed scrupulously.
We advise to keep all parts of the machine as clean as possible.
BEFORE CARRYING OUT ANY MAINTENANCE, MAKE SURE THE MACHINE ELECTRIC
PANEL IS OFF AND THAT THE PNEUMATIC CIRCUIT IS DISCONNECTED.
MAINTENANCE MUST BE CARRIED OUT BY THE MECHANICAL TECHNICIAN WHO

IS IN CHARGE OF REPAIRS, AND BY COLOR SERVICE SPECIALIST STAFF WHEN
INDICATED. SUITABLE PROTECTIVE EQUIPMENT MUST BE WORN WHILE CARRYING
OUT MAINTENANCE (SUIT, GLOVES, OTHER PPE THAT IS NECESSARY ACCORDING
TO WHAT IS TO BE DONE).
ALL THE MAINTENANCE OPERATIONS AND/OR CLEANING MUST BE DONE WITH

THE MACHINE TURNED OFF.
15.1 Ordinary maintenance
Equipment and/
Operator Operation PPE Note / Description
or control
Visual check
Clean
Eventual presence of material on
carefull the
guides, clean with a clean cloth.
robot rails
Cloth
Vaseline base oil
Daily

Make sure
the correct
operation of
Visual check /
machine and
the status of
components


ORDER 2017.0050 R00_02/2018 21
Equipment
Operator Operation PPE Note / Description
and/or control
Visual check Set air pressure between 6 and

Check the air
(pressure gauge 6,5 bar. Check eventual pressure
pressure
check) variations (verify air compressed line).
Check the
Weekly presence
of possible Visual check Contact Color Service
products
spills
Check functionallity and status of

Verify
photocells. Eventual presence of
photocells Cloth
material (powder) provide to remove
cleaness
it with cloth.
Check the
status of the
seals on the
tanks
Verify

flexible pipes
conditions

Verify
solenoid
valve status
Verify
pneumatic Visual check Contact Color Service
valves
Monthly
Check the
sensors
status.
Replace when
necessary
Check the
water and
air filters’
condition
Check the
status of the
steel kegs

Grease Use proper
/
robot’s racks grease

TAB. 07

22 ORDER 2017.0050 R00_02/2018
15.2 Special maintenance
By special maintenance (or extraordinary) we mean all the activities aimed to maintaining the
conditions of use and operation of the equipment with various types of intervention performed
exclusively by the manufacturer’s technician.
For requests and / or information related to spare parts, please contact

spares@colorservice.net

ORDER 2017.0050 R00_02/2018 23
16 MAIN COMPONENTS
The keg with the powder dye gets to the dissolution unit through the rollers A; when it reaches the sensor H, the
roller stops, the robot E picks up the keg from the roller and moves it inside the dissolution’s tank B ; here the
solution is decanted.
At this point the washing noozle does the first keg’s cleaning; the keg will be then positioned inside the tank C;
here it is washed, dried and then transported and positioned on the roller D by the robot E.
The rollers are equipped with photocells which allow the control of the container’s position; when the robot E
moves the keg in front of the photocell G, it can’t receive any signal from the reflector G1, so the keg is ready to
be picked up.
While the keg is washed and dried inside the tank C, the tank B is closed and begins to dissolve color. When the
dissolution phase is ended, the obtained product is sent to the distributor through the pipe F; at the end of the
product’s sending phase, the machine does a rinse to clean tanks and pipes.
The dissolution unit is now ready for a new working cycle.
E
F
C
B J
Fig. 03 SCC complete

24 ORDER 2017.0050 R00_02/2018
16.1 Rollers
D E
B
F
Fig. 04 Entrance roller A
Fig. 05 Roller’s Motor Fig. 06 parking roller D
Entrance roller: photocell B senses the presence of the keg and activates the roller. When the keg
reaches the sensor A, the roller stops. The keg is ready to be picked-up by the transportation robot.
Parking roller: when the photoelectric cells D senses the presence of the keg in an unloading position,
the cylinder G is activated; the blocking bar F raises blocking the containers positioned on the rollers.
The containers blocking system has been studied to unload the weighing kegs one by one : when the
weighing machine requires a new container, the blocking bar is lowered allowing the unloading of the
keg and is raised again when the photoelectric cell E senses the presence of the subsequent keg.
Both rollers are activated by motors C.
Ref. Code Description

A 63020576 Sensor Ind. M18 short partially shielded conn.
63020063 Photocell M18 with polarized reflection 90° PNP NC
B-D-E
66000333 Prismatic reflector FTC
53010174 Motor kW 0,18 4P PAM-63B-B14
C
25010091 Reducer NMRV40 R.1:40 PAM11/90-63B14 C=18
F DIS020D336 Stopping container’s plate
30021007 Compact guided cylinder MGPM25TF-75Z D.25 C.75
G
31080380 Sensor D-A93L

ORDER 2017.0050 R00_02/2018 25
16.2 Transportation robot
A
F
B E
Fig. 07 Transportation robot
The robot is used to move the containers containing dyes to dissolve. The robot takes the container
that arrives from the dosing machine and places it inside the dissolution vessel; at this point the empty
container is rinsed with water. The robot takes the container and places it in position inside the washing
and drying vessel where it is cleaned and prepared for reuse. When the drying phase is finished the
container is positioned on the exit roller or in the storage.
The drawing robot is operated vertically by the brushless motor A (connected to the related reducer B)
to lift and lower the keg; the plate C is equipped with three pneumatic cylinders D that attach to the
container and allow the lift. Two of these cylinder are equipped with sensors E.

Motor Brushless 1S auto-braking kW0,75 230VAC - Absolute encoder R88M-
A 53010117
1M75030T-BS2
B 25010061 Reducer NMRV50 R.1:60 PAM14/105-71B14 C=25
C SCC916003 Pick-up cover SCC 50
D 30020005 Microcylinder 1280.32.15M
E 30020530 Sensor Ind. RSUAC1
F 30020200 Air flux regulator 1/8”

26 ORDER 2017.0050 R00_02/2018
F
Fig. 08 Transportation robot
The carriage robot, operated by motor F and the related reducer G, move along the dissolution station
sliding on two guides.
The brushless motors are equipped with absolute encoder, that allow the correct positioning of the
robot for its operations.
Rif. Code Description

Motor Brushless 1S no brake kW0,75 230VAC - Absolute encoder R88M-
F 53010116
1M75030T-S2
G 25010065 Reducer NMRV50 R.1:20 PAM14/105-71B14 C=25

ORDER 2017.0050 R00_02/2018 27
16.3 Dissolving tanks
The container for the pouring of product is positioned by the robot inside the rotating ring A. When the
container is in position, the cylinder L close the vessel’s lid; the position of the vase’s lid is controlled
by the sensors H. Then the cylinders B activates two steel pivots C that stops the container blocking it
between the shaft of the cylinder and the rotating ring, allowing the rotation of the container and thus
the pouring of the dye. A level probe M check the level of the water in the dissolving tanks.
Between the vessels are situated two steel plates D that collect the drip from the opening lid. The
discarded water is sent to the drain E.
The washing vessel is equipped with a fan F that dries
the container after the washing phase (the steel tube
for air emission G is equipped with a lid that opens
automatically during the drying phase). There are also
two photoelectric cells I that check the presence of the
container.
H G
F
A
I L
M
C
I
E
C
D
Fig. 09 Dissolving/washing tank

A SCC916002A Support ring SCC50
B 31092012 Cylinder ISO CD55B32-15 D.32 C.15 SMC
F 55010040 Stainless Fan NX552 F5 LG0 kW0,55 B5 V2/4 Hz50
G SCC313009 Siphon pipe
H 30020541 Sensor DCB3N-225
63020060 Photocell - Emitter
I
63020061 Photocell - Receiver
L 30022364 Cylinder ISO VDMA CP96SDB63-250 D.63 C.250
M 63010046 Level probe ILLM. 5/S2/AT with thread 1/8”

28 ORDER 2017.0050 R00_02/2018
16.3.1 Lid blocking system
C
D
E
F
H G
Fig. 10 closure and rotation system detail
The lids of the vessels are equipped with a closing system consisting of a pneumatic clamp A; the steel
bracket B, activated by the clamps pneumatic cylinder, lowers when the lid closes exerting a pressure on
the edges of the lid ensuring closure. The position of the bracket is controlled by the proximity sensor C.
The motor D, complete with reducer, ensure the rotation of the container. Between the support of the
cylinder E and the reducer, two discs with cams F are applied on which there are some positional signals.
The first series of signals skims the proximity sensor G and allows the constant control of the containers
position (washing and pouring position), while the smoother disk allows the sensor H to control the
depositing or removal position of the container.
The sensors I control the position of the cylinder rod (container block enabled-disabled).

A-B 30020250 Pneumatic clamp 6820F-3 AM92031
C 63020525 Sensor Ind M8 short partially shielded
D 53010140 Motor kW 0,09 4P PAM-56A-B14 230/240-400/460 50/60 Hz
25015201 Combined Reducer NMRV30+40 R.1:450 PAM9/80-56B14 Mont. AS1
E 31092012 Cylinder ISO CD55B32-15 D.32 C.15 SMC
F
63020525 Sensor Ind. M8 short partially shielded
G
H 31080380 Sensor D-A93L

ORDER 2017.0050 R00_02/2018 29
16.4 Hot and cold water unit
A1
A2
B1
B1
D
C1
C2
Fig. 11 Water inlet group
The water inlet unit consists of: A1 and A2 two manual ball valves to open/close the water inlets, B two
temperature sensors, C two filters to block possible waste, 1 -2 two pneumatic valves to open the water inlets/
outlets automatically (see Fig. 15), flowmeters to check the quantity of water to put into the tank for the refilling
phase.
Line A1 is used for hot water inlet while line A2 is used for cold water inlet.

A 46010102 Sphere valve 1” F-F A316 manual
B 63011750 Temperature probe PT100 3 wire CL. B-1DIN - Male 1/8” D.3,5 L.25
C 05010050 “Y” filter A316 1”1/2 F-F
D 42042001 Pneumatic valve PCIPFM_015_0_1_NC - DN15 FF1/2” D.36 NC

30 ORDER 2017.0050 R00_02/2018
3
Fig. 12 Pneumatic valves
The pneumatic valve 1 is used for the cold water inlet to the dissolving tank B (fig. 03) while the valve 2 is
used for the hot water inlet.
The pipe 3 is connected to the water manifold (fig. 17) for the water feeding to washing tank C.

1
42042020 Pneumatic valve PCIPFM_025_1_1_NC - DN25 FF1” D.50 NC
2
We suggest cleaning the filters C (fig. 14) periodically to avoid possible waste deposits that could obstruct the
entry of water jeopardising the functioning of the system.
To disassemble the filters:

• Close the water entry valve
• Unscrew the lid of the filter
• Remove the gauze and clean with water
• Reassemble

ORDER 2017.0050 R00_02/2018 31
A
Fig. 13 Flowmeter
The flowmeter is a compact version of flow measuring system composed by a transmitter and a sensor. If during
the measurement an error happens, it is immediately shown on the display of the transmitter.
The measuring system distinguishes between two types of error: system errors that comprises all the device errors
as communications or hardware errors, and process errors that comprises all the application errors (for example
empty pipe).

A 81030340 Promag 10P25-EA0A1AA0A5AA DN25

32 ORDER 2017.0050 R00_02/2018
16.5 Water entry collector
8
7
6
5
4
3
2
1
Fig. 14 Water manifold n°1
The hydraulic system is comprised of a centrifugal pump and a series of pneumatic valves that manage the
dissolution phase, the recycling and washing of the vessels.
The pneumatic valve 1 is linked to the nozzle of the washing tank to wash the kegs;
The pneumatic valve 2 is linked to the washing sphere of the washing container;
The pneumatic valve 3 is used to empty the hot water that does not reach the required temperature into a drain;
The pneumatic valve 4 is linked to the nozzle of the dissolution vessel to wash the container;
The pneumatic valve 5 is linked to the washing sphere of the dissolution vessel;
The pneumatic valve 6 is linked to the nozzle to refill the dissolution vessel.
Connection 7 is linked to the pneumatic valve to wash the out line (valve E in fig. 17), while connection 8 is linked
to the pneumatic valve to wash the product recycling line (valve F in fig. 17).
Water arrives from the inlet to the collector through connection 9.

1
2
3
42042020 Pneumatic valve PCIPFM_025_1_1_NC - DN25 FF1” D.50 NC
4
5
6

ORDER 2017.0050 R00_02/2018 33
16.6 Recirculation and sending system
C E
Fig. 15 Recirculation system and centrifugal pump
The recirculation system is composed of a centrifugal pump A and a series of pneumatic valves linked to each
other.
The three-way valve B is linked to the emptying system to send the water used for the washing of the recycling
system to the drain (washing is at the end of every dissolution cycle).
The three-way valve C is linked to the distributor for the passage of liquids, obtained during dissolution cycle.
The three-way valve D is linked to the vessel for the recirculation phase; this phase allows perfect dissolution of dye
thanks to the continual movement of the right and left flux (the movement of the flux happens a number of times
according to the programmed time schedule).
The pneumatic valve E receives water from connection n.7 to activate the washing of the outlet line of the
distributor.
The pneumatic valve F receives water from connection n.8 to activate the washing of the recirculation system.
The pneumatic valve G blows compressed air (blowing phase) inside the supply tube to the distributor to send
liquid where it is needed.
Level sensor H signals the minimum level of liquid present inside the vessel (the sensors indicates lack liquid once
the product has been sent to the distributor).

A 80011036 Pump HDA 32-16A 2B40 C157 3 with motor 4kW 2P
B
43053530 3-ways valve DN40 ON-OFF LTSS 316 DE PTFE
C
D 43053540 3-ways valve DN40 ON-OFF LLSS 316 DE PTFE
E
42042025 Pneumatic valve PCIPFM_025_2_1_DE - DN25 FF1” D.70 DE
F
G 42042005 Pneumatic valve PCIPFM_015_1_1_NC - DN15 FF1/2” D.50 NC + Sensor kit
H 63010000 Level probe Liquiphant FTL31-AA4U2AAWBJ

34 ORDER 2017.0050 R00_02/2018
16.7 Centrifugal pump
The centrifugal pump used has the following characteristics: kW 4 2850 revs/min The lid is made of stainless steel
316L with feeder attachments DIN 11851, opposed double mechanical seal, open propeller.
Fig. 16 Centrifugal pump HDA
103 Casing 433.1 Mechanical seal

230.1 Open impeller 592 Motor foot
161 Casing cover 801 Electric motor
210 Shaft 901.3 Hex head screw with nut
260 Impeller hub 901.4 Hex head screw with nut
344 Lantern bracket 904 Locking screw
344.1 Reduction flange 914.1 Screw
412.2 Oring casing 940.1 Impeller key

ORDER 2017.0050 R00_02/2018 35
16.7.1 Instruction for the replacement of the mechanical seal of the pump
Fig. 17 Mechanical seal for the centrifugal pump HDA
412.2 Oring 471 Mechanical seal cover

433.2 Mechanical seal 504 Abutment ring
433.1 Mechanical seal 161.1 Casing cover
Stationary part mounting: make sure that the bevel (or chamfer) and the housing are absolutely clean and free
from ragged edges and traced of working. Dump the housing and the stationary gasket with alcohol, glycerine or
a compatible liquid. Press the stationary part into the housing using a suitably covered stopper, mounted on the
spindle of a sensitive drill or small press.
Rotary part mounting: make sure that shaft is smooth, clean and free from sharp edges. Polish the shaft if
necessary with a fine abrasive cloth (about 400 grains). After having damped the shaft with alcohol, glycerine etc,
mount the rotary part turning the seal with a gentle motion opposite to the spring’s winding. Make sure that the
two lapped faces come into contact. It is harmful to put grease, oil, and other similar substances between the seal’s
faces the which must be absolutely clean.
Double back-to-back mounting (Exec. C)

It is suitable for adhesive and hot liquids, with a tendency to form crystals, gas etc. Through this
mounting, contact is avoided between the spring and the pumped liquid. Washing and cooling
are obtained through the circulation of an auxiliary liquid (compatible with the sealed liquid); this
liquid must be at a pressure of at least 0,5 Bar higher than the existent one in the pump’s casing.

FOR MORE INFORMATION SEE THE PUMP MANUAL


36 ORDER 2017.0050 R00_02/2018
16.8 Compressed air inlet and adjustment unit

B C
D
A A
Fig. 18 Compressed air inlet and adjustment unit
The air regulation unit is fixed on the machine’ structure nexto to the electrical panel.
The unit is composed by:
A a pressure regulator complete with filter unloading condensation filter and pressure gauge C (or B);
D a pressure switch to check the presence of compressed air in the line.

A 31060020 Filter + pressure regulator 1/4” 0,5-8,5 bar
B 31060100 Pressure gauge 0-10 bar 1/8”
C 31060105 Pressure gauge 0-4 bar 1/8”
D 31060125 Pressure switch 0-4 bar 1/8”G

ORDER 2017.0050 R00_02/2018 37
16.9 Pneumatic system
The solenoid valve groups are inside the electric panel.
E F E E E F F F D D D D D /
E D E F E / / /
B
Fig. 19 Solenoid valves groups

1 31040408 Plug-in base SY3 14 position - SS5Y3 10S0-14B-C6
2 31040403 Plug-in base SY3 8 position - SS5Y3 10S0-08B-C6
A 31040450 SY series node EX260 Ethercat, 32 outputs
B / refer to electric diagram
C 66001334 M12 female 5-pin unshielded connector
D 31030601 Solenoid valve 5/2 Monost. 24VDC - SY3100-5U1
E 31030602 Solenoid valve 5/2 Bist. 24VDC - SY3200-5U1
F 31020600 Solenoid valve 3/2 Doppia 24VDC - SY3A00-5U1
/ 31040410 Closing plate for plug-in base SY3

38 ORDER 2017.0050 R00_02/2018
17 CONTROL PANEL
The SCC electrical panel is composed of a cabinet containing all the electronic components related
to the machine and a front panel having an indicator light and a button through which you can get
information about system status and reset the machine, and one selector for the automatic/manual
functioning. On the next page is the list of installed components:
E
C
Dosing Technologies - Via Divisione Julia, 15 - 36031 Dueville (VI) - ITALY
Tel. +39 0444 366000 - Fax +39 0444 592469 - www.colorservice.net
CUSTOMER BAO MINH

MODEL DISSOLVING UNIT + STORAGE
ORDER 2017.0050 VOLTAGE 400 V 3PH + N

YEAR 11/2017 kW - A 8 KW - 25 A
1 2 3
SELECTOR RESET LINE POWER
MAN/AUT INSERTION PRESENCE
Fig. 20 Control Panel

ORDER 2017.0050 R00_02/2018 39
/ 2017.0050.E Complete control panel
/ 66000603 Electrical panel 1600x800x400
1 66001275 Orange selector
2 66001266 Blue luminous button
3 66001268 White luminous indicator
66001281+
4 Emergency pushbutton + label
66001301
66002145+
5 Selector ON/OFF
66000965
66002098 Red luminous module
66002099 Green luminous module
6 66002100 Yellow luminous module
66002101 Acoustic module
66002102 Terminal part
1. Orange selector Turning the selector is set to the machine function: automatic or manual.
2. Blue button Pressing the button restart the systems of the machine.
3. White indicator light When it is ON indicates the presence of voltage in the master electrical
panel.
4. Emergency pushbutton Pressing the emergency pushbutton the machine is stopped (mechanical
safety) but the voltage is present in the devices.
5. Switch ON/OFF For electrically isolate the machine (electrical safety) place the switch in
OFF position. In this position (OFF) the power supply to single machine is
discontinued.

40 ORDER 2017.0050 R00_02/2018
17.1 Electric panel warning lights
A luminous column with siren is installed on the electric panel, whose function is to indicate any system
fault and/or operating status.
Ref. electric panel Signal type Description
Siren Sounds intermittently when an alarm occurs
Red
If on, indicates that the system is in emergency
indicator
E
Yellow
If on, indicates that at least one alarm is present in the system
indicator
- Machine in automatic mode
Light on fixed
Green - Cycle running
indicator - Machine in automatic mode
Light flashing
- Cycle stationary
SIREN
RED LIGHT
YELLOW LIGHT
GREEN LIGHT
-
Fig. 21 Warning lights on electric panels

THE ASSOCIATION BETWEEN THE SSC STATUS AND THE LUMINOUS MODULE AND
THE RELATIVE CORRESPONDENCE TO THE STEP CARRIED OUT BY THE OPERATOR
CAN BE CHANGED ACCORDING TO THE CUSTOMER’S REQUIREMENTS.

ORDER 2017.0050 R00_02/2018 41
42 ORDER 2017.0050 R00_02/2018
18 DEMOLITION
ALL THE MACHINE COMPONENTS MUST OBLIGATORILY BE IDENTIFIED

ACCORDING TO THE DEFINITIONS OF THE “EWC CODES” (EUROPEAN WASTE
CATALOGUE) AND DISPOSED OF, APPOINTING AUTHORISED AND SPECIALISED
FIRMS, ABSOLUTELY RESPECTING THE REGULATIONS IN FORCE IN THE COUNTRY
OF DEMOLITION.
CORRECT DISPOSAL OF THE PRODUCT: THIS MARK ON THE PRODUCT OR ON

THE DOCUMENTATION INDICATES THAT THE PRODUCT MUST NOT BE DISPOSED
OF WITH OTHER DOMESTIC WASTE AT THE END OF ITS WORKING LIFE. TO AVOID
DAMAGE TO THE ENVIRONMENT OR TO HEALTH CAUSED BY THE INCORRECT
DISPOSAL OF WASTE, THE USER IS INVITED TO SEPARATE THIS PRODUCT FROM

OTHER TYPES OF WASTE AND TO RECYCLE IT RESPONSIBLY SO AS TO FAVOUR THE
SUSTAINABLE REUSE OF MATERIAL RESOURCES.
DOMESTIC USERS ARE INVITED TO CONTACT THE DEALER FROM WHICH THEY
BOUGHT THE PRODUCT OR THE LOCAL OFFICE IN CHARGE OF PROVIDING
INFORMATION ON SEPARATE WASTE COLLECTION AND ON RECYCLING FOR THIS
TYPE OF PRODUCT.
COMPANY USERS ARE INVITED TO CONTACT THEIR SUPPLIER AND TO CHECK THE
TERMS AND CONDITIONS OF THEIR PURCHASE CONTRACT. THIS PRODUCT MUST
NOT BE DISPOSED OF WITH OTHER COMMERCIAL WASTE.

ORDER 2017.0050 R00_02/2018 43
COLOR SERVICE S.r.l.
Via Divisione Julia, 15
36031 Dueville (VI) - Italy
Ph.+39 0444 366000 - Fax+39 0444 592469
info@colorservice.net - www.colorservice.net

2017.0050 - SCC - BAO MINH - r.00 02-18 - EN

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SCC

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

03 IMPORTANCE OF THE MANUAL 04

03.1 Consultation notes 04

03.2 Intended receivers (authorized operators) 05

03.3 Machine off status 06

03.5 Reserved rights 06

04 DESCRIPTION OF THE SCC SYSTEM 07

05.1 Dimensions (mm) 09

06.1 Energy supply source 10

06.2 Limits of use 10

06.3 Ambient conditions 10

07 TRANSPORT OF THE MACHINE 11

08 UNPACKING AND HANDLING 12

12 DIRECTIVES AND REFERENCE NORMS 16

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

13.1 Safety signals 17

13.2 Residual risks 19

14 CHECKS BEFORE SWITCHING ON 20

15.1 Ordinary maintenance 21

15.2 Special maintenance 23

16.2 Transportation robot 26

16.3 Dissolving tanks 28

16.3.1 Lid blocking system 29

16.4 Hot and cold water unit 30

16.5 Water entry collector 33

16.6 Recirculation and sending system 34

16.7 Centrifugal pump 35

16.8 Compressed air inlet and adjustment unit 37

16.9 Pneumatic system 38

17.1 Electric panel warning lights 41

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

COLOR SERVICE S.r.l.

DECLARES that the newly built machines described below

BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

N°1 SCC L WITH 1 DISSOLUTION TANKS AND 1 WASHING TANK

Serial number SCC 2017157

Complies with the following EU directives:

2006/42/CE “Machinery Directive”

2014/30/EU “Electromagnetic Compatibility Directive”

and the following harmonized standards:

The legal representative or his agent:

Person authorized to compile the Technical File

The technical documentation is preserved in:

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

• The name and address of the manufacturer

Other data such as:

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

THIS MANUAL MUST BE HANDED OVER TOGETHER WITH THE MACHINE IF IT IS

03.1 Consultation notes

SYMBOL MEANING COMMENT

THE GENERAL DANGER SIGNAL AND THE FRAMED TEXT IN CAPITAL

N.B. (Nota Bene): framed text in capital letters.

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

THE AUTHORISED OPERATORS MUST PERFORM ON THE MACHINE ONLY THE

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

APPROX. Approximately MIN Minutes

03.5 Reserved rights

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY

Fig. 01 SCC complete

The working cycle is:

CLIENT: BAO MINH TEXTILE AND GARMENT JOINT STOCK COMPANY